Sloan NAVAL 110 User manual

TheSloanNaval®isapistontypeFlushometerofsuperiordesign.Itemploysan
exclusive Xpelor By-Pass Feature that ensures consistent metering operation
even under the most severe waterconditions. Navel Brass,StainlessSteel and
High Grade Thermoplastics insure that vital inside parts will not be affected by
corrosive water conditions. The Naval is especially suited for marine use, gray
water systems or any other application where aggressive or corrosive water
conditions would reduce the life and efficiency of an ordinary flushometer.
The Naval Flushometer is designed for easy installation and maintenance and
comes complete with a metal oscillating Non-Hold-Open lever actuator,
Bak-Chek®control stop, adjustable tailpiece (ground joint tailpiece available for
salt water applications), vacuum breaker flush connection, spud coupling, and
wall and spud flanges.
The following instructions will serve as a guide when installing the Sloan Naval
Flushometer.Asalways,goodsafetypracticesandcarearerecommendedwhen
installing your new Flushometer. If further assistance is required, contact your
nearest Sloan Representative office.
Made in the U.S.A
NAVAL I.I.
Code No. 0816176
Rev. 1
LIMITED WARRANTY
Sloan Valve Company warrants its Naval Flushometer to be made of first class materials, free from defects of material or workmanship under normal use and
to perform the service for which they are intended in a thoroughly reliable and efficient manner when properly installed and serviced, for a period of three years
(1 year for special finishes) from date of purchase. Duringthis period, Sloan Valve Company will, at its option, repair or replaceany part or partswhich prove to
be thus defective if returned to Sloan Valve Company, at customer’s cost, and this shall be the sole remedy available under this warranty. No claims willbe
allowedforlabor,transportationorotherincidentalcosts.ThiswarrantyextendsonlytopersonsororganizationswhopurchaseSloanValveCompany’sproducts
directly from Sloan Valve Company for purpose of resale.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. IN NO EVENT ISSLOAN VALVE
COMPANY RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY MEASURE WHATSOEVER.
Certified
INSTALLATION INSTRUCTIONS
PISTON TYPE FLUSHOMETER
FOR EXPOSED CLOSET AND URINAL
INSTALLATIONS
Exposed Closet Flushometer —
1-1/2" Top Spud
NAVAL 110/111
NAVAL 115
NAVAL 116
Exposed Urinal Flushometer —
1-1/4" Top Spud
NAVAL 180
Exposed Urinal Flushometer —
3/4" Top Spud
NAVAL 186
Exposed Closet Flushometer —
1-1/2" Back Spud
NAVAL 120
NAVAL 121
NAVAL 122
NAVAL
®

VALVE ROUGH-IN
MODEL 186-1 — Low Consumption, 1 gpf (3.8 Lpf)
ForSaltWaterapplications,SloanValveCompanyrecommendsfurnishing
NavalValveswithaGroundJointSupplyStop.Specify“-GJ”(GroundJoint)
variation.
Salt Water and other non-potable water supplies typically do not require
theuseofvacuumbreakers.Tofurnishthevalveslessthevacuumbreaker,
specify the “-XYV”variation.
FLUSH VOLUMES NOTED ABOVE ARE FACTORY SET.
VALVE FLUSH VOLUME ADJUSTMENT RANGE
Urinal: 0.5 to 3 gpf (1.9 to 11.4 Lpf)
Closet: 1.5 to 7 gpf (5.7 to 26.5 Lpf)
FIN.WALL
FIN. FLOOR
2-1/4" (57 mm) MIN.
11-1/2"
(292 mm)
C/L OF
WASTE
C/L OF FIXTURE
1" I.P.S.
(25 mm DN)
SUPPLY†
4-3/4" (121 mm)
† 1" CONTROL STOPIS AVAILABLEWITH WHITWORTH THREAD
3/4" I.P.S.
(20 mm DN)
SUPPLY
C/L OF FIXTURE
11-1/2"
(292 mm)
2-1/4" (57 mm) MIN.
FIN. FLOOR
4-3/4" (121 mm)
Figure 1 FIN. WALL
2-1/4" (57 mm) MIN.
(NAVAL 120) 11-1/2" (292 mm)
(NAVAL 121) 16" (406 mm)
(NAVAL 122) 24" (610 mm)
6-1/2" (165 mm) MIN.
C/L OF FIXTURE
1" I.P.S.
(25 mm DN)
SUPPLY†
FIN. WALL FIN. FLOOR
4-3/4" (121 mm)
† 1" CONTROL STOP IS AVAILABLEWITH WHITWORTH THREAD
C/L OF FIXTURE
(NAVAL 115) 24" (610 mm)
(NAVAL 116) 27" (686 mm)
2-1/4" (57 mm) MIN.
C/L OF WASTE
1" I.P.S.
(25 mm DN)
SUPPLY†
4-3/4" (121 mm)
FIN.FLOOR
FIN.
WALL
† 1" CONTROL STOPIS AVAILABLEWITH WHITWORTH THREAD
2-1/4" (57 mm) MIN. 1" I.P.S.
(25 mm DN)
SUPPLY †
C/L OF FIXTURE
11-1/2"
(292 mm)
FIN. FLOOR
FIN. WALL
4-3/4" (121mm)
† 1" CONTROL STOP IS AVAILABLEWITH WHITWORTH THREAD
NAVAL 110 — Water Saver, 3.5 gpf (13.2 Lpf)
NAVAL 111 — Low Consumption, 1.6 gpf (6.0 Lpf) NAVAL 115 & 116 — Water Saver,3.5 gpf (13.2 Lpf)
NAVAL 115-1.6 & 116-1.6 —Low Consumption, 1.6 gpf (6.0 Lpf)
NAVAL 120, 121 & 122 — Water Saver, 3.5 gpf (13.2 Lpf)
NAVAL 120-1.6, 121-1.6 & 122-1.6 — Low Consumption, 1.6 gpf (6.0 Lpf) NAVAL 180-1 — Low Consumption, 1 gpf (3.8 Lpf)

PRIOR TO INSTALLATION
Prior to installing the Sloan Navel Flushometer, install the items listed below as
illustrated in Figure 1.
•Closet/urinalfixture
•Drain line
•Water supply line
Important:
•ALL PLUMBING IS TO BE INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES AND REGULATIONS.
•WATER SUPPLY LINES MUST BE SIZED TO PROVIDE AN ADEQUATE
VOLUME OF WATER FOR EACH FIXTURE.
•FLUSH ALL WATER LINESPRIOR TO INSTALLING FLUSHOMETER
The Sloan Naval®is designed to operate with 10 to 100 psi (69 to 689 kPa) of
water pressure. THE MINIMUM PRESSURE REQUIRED TO THE VALVE IS
DETERMINED BY THE TYPE OF FIXTURE SELECTED. Consult fixture
manufacturer for minimum pressure requirements.
Most Low Consumption water closets (1.6 gallon/6 liter) require a minimum
flowing pressure of 25 psi (172kPa).
Protect the Chrome or Special finish of this flushometer — DO NOT USE
TOOTHED TOOLS TO INSTALL OR SERVICE THE VALVE. Also, see “Care
and Cleaning” section of this manual.
IMPORTANT: WITH THE EXCEPTION OF CONTROL STOPINLET, DO NOT
USE PIPE SEALANT OR PLUMBING GREASE ON ANY VALVE
COMPONENT OR COUPLING!
TOOLS REQUIRED FOR INSTALLATION
•Slotted screwdriver
•Sloan A-50 “Super-Wrench™” or smooth jawedspud wrench
INSTALLATION
Step 1 - Control Stop Installation (Figure 2)
InstalltheSloanBak-Chek®ControlStopandSupplyFlangetothewatersupply
line with the outlet positioned as required.
For Sweat Solder applications, see thefollowing instructions & Figure 3:
A. Measure distancefrom finished wall to centerline of FixtureSpud. Cut water
supply pipe 1-1/4" (32 mm) shorter than this measurement. Chamfer O.D.
and I.D. of water supply pipe.
B. SlideThreadedAdapterontowatersupplypipeuntilendofpiperestsagainst
shoulder of Adapter. Sweat solder Adapter to water supply pipe.
C. DeterminelengthofCoveringTubebymeasuringdistancefromfinishedwall
to the first thread of Adapter (dimension “X” in Figure 3). Cut Covering Tube
to this length.
D. SlideCoveringTubeontowatersupplypipe.SlideWallFlangeoverCovering
Tube until it rests against the finished wall.
E. Install the Sloan Bak-Chek®Control Stop to the water supply line with the
outlet positioned as required.
Step 2 - Install Vacuum Breaker Flush Connection (Figure 4)
Slide the Spud Coupling, Nylon Slip Gasket, Rubber Gasket and Spud Flange
over the Vacuum Breaker Tube and insert tube into Fixture Spud. Hand tighten
Spud Coupling onto Fixture Spud.
Note: On valves furnished less vacuum breaker, (XYV variation), connect flush
tube to the bottom of the valve using the slip gasket supplied.
Step 3 - Install Flushometer
SLOAN ADJUSTABLE TAILPIECE (Figure 5)
The Sloan Adjustable Tailpiece compensates for “off-center”roughing-in on the
job. Maximum adjustment is 1/2" (13 mm) IN or 1/2" (13 mm) OUT from the
standard 4-3/4" (121 mm) (centerline of Flushometer to centerline of Control
Stop).
If a ground joint tailpiece has been specified (recommended for seawater
applications), there is no lateral adjustment; therefore, the 4-3/4" (121 mm)
NOTE: If roughing-in measurement
exceeds 5-1/4" (133mm), a longer
tail may be supplied. 4-1/4"
(108 mm) MIN.
5-1/4"
(133 mm) MAX.
Figure 5
IRON PIPENIPPLE OR COPPER PIPE
WITH SWEAT SOLDER ADAPTER
SUPPLY
FLANGE
BAK-CHEK
®
CONTROL STOP
STOPCAP
Figure 2
SET
SCREW COVERINGTUBE
“YBYC” VARIATION SHOWN
Figure 4
MODEL 110/111
MODEL 113/115/116
MODEL 117
MODEL 120
MODEL 121
MODEL 122
MODEL 180 MODEL 186
SPUD
COUPLING
VACUUM
BREAKER
TUBE
NYLON
SLIP
GASKET RUBBER
GASKET
SPUD
FLANGE
SPUD
COUPLING
VACUUM
BREAKER
NYLON
SLIP
GASKET
RUBBER
GASKET
SPUD
FLANGE
VACUUM
BREAKER
TUBE
SPUD
COUPLING
NYLON
SLIP
GASKET
RUBBER
GASKET
SPUD
FLANGE
ELBOWFLUSH
CONNECTION
C/L OF FIXTURE SPUD
ADAPTER
WATER SUPPLYPIPE
WALLFLANGE
COVERING TUBE
1-1/4" (32 mm)
FINISHEDWALL
Figure 3
“X”

rough-in must be exact.
IMPORTANT: WITH THE EXCEPTION OF CONTROL STOPINLET, DO NOT
USE PIPE SEALANT OR PLUMBING GREASE ON ANY VALVE
COMPONENT OR COUPLING!
Sloan Adjustable Tailpiece — Insert Adjustable Tailpiece into Control Stop.
Wet O-ring seal with water to lubricate. Secure by hand tightening Tailpiece
Coupling.
Sloan Ground Joint
Tailpiece — Place end of
tailpiece against control
stop. Secure by hand
tighteningtailpiececoupling.
All Flushometers — Align
Flushometer on top of
Vacuum Breaker Flush
Connection and secure by
hand tightening Vacuum
BreakerCoupling.
AlignFlushometerBodyand
securely tighten Tailpiece
Coupling, Vacuum Breaker
Coupling and Spud
Coupling, respectively.
Important Note: Use a
Sloan A-50 “Super
-Wrench™”orsmoothjawed
spud wrench to secure all
couplings.Thiswilleliminate
damage to chrome or
specialfinishthatnormally occurswhenslip-joint pliers,pipewrenchesorother
“toothed” tools are used.
Step 4 - Flush Out Supply Line (Figure 7)
Shut off Control Stop and remove Flushometer Cover. Lift out the Piston
Assembly. Install Flushometer Cover wrench tight and openControl Stop. Turn
on water supply to flush line of any debris or sediment.
Aftercompletion,shutoffControlStop,removeFlushometerCoverandreinstall
PistonAssembly.InstallFlushometerCoverwrenchtight.OpenControlStopand
activate Flushometer Valve.
Step 5 - Adjust Control Stop (Figure 8)
AdjustControlStoptomeettheflowraterequiredforthepropercleansingofthe
fixture. Open Control Stop COUNTERCLOCKWISE l/2 turn from the closed
position.ActivateFlushometer.AdjustControlStopaftereachflushuntiltherate
of flow delivered properly cleanses the fixture.
Step 6 - Volume Adjustment (Figure 9)
TheSloanNavalFlushometercanbeadjustedtomeettheflushingrequirements
of any plumbing fixture. The flush volume (gallons per flush) may be increased
ordecreasedbyturningtheadjustmentscrewlocatedbeneaththehexnutinthe
center of the cover.
CLOCKWISE reducesflush volume
COUNTERCLOCKWISE increases flush volume
ADJUSTMENT RANGE: Urinal: 0.5 to 3 gpf (1.9 to 11.4 Lpf)
Closet: 1.5 to 7 gpf (5.7 to 26.5 Lpf)
Important: Many local plumbing codes prohibit adjustable Flushometers. For
these applications, the Naval Flushometer can be supplied in a non-adjustable
style.
Important: The Sloan NAVAL Flushometer is engineered for quiet operation.
Excessivewaterflowcreatesnoise,whiletoolittlewaterflowmaynotsatisfythe
needs of the fixture. Proper adjustment is made when:
1. Theplumbingfixtureiscleansedaftereachflushwithoutsplashingwaterout
from the lip.
2. A quiet flushing cycle is achieved.
Afteradjustment:WrenchTightenControlStopCap toEliminateVandalism.
CAREANDCLEANINGOFCHROMEANDSPECIALFINISHES
DO NOT use abrasive or chemical cleaners to clean Flushometers as theymay
dull the luster and attack the chrome or special decorative finishes. Use ONLY
soap and water, then wipe dry with clean cloth or towel.
Whilecleaningthebathroomtile, theFlushometershouldbeprotectedfromany
splattering of cleaner.Acids and cleaning fluids candiscolor or remove chrome
plating.
Figure 9
Figure 7
Figure 6
HANDLE
ASSEMBLY
FLUSHOMETER
BODY
TAILPIECE
COUPLING CONTROL STOP
ADJUSTABLE
TAILPIECE
O-RING
VACUUM
BREAKER
COUPLING
VACUUM
BREAKER
FLUSH
CONNECTION
C/L
FIXTURE C/L
SUPPLY
4-3/4"
(121 mm)
SPUD
COUPLING
G-44
FRICTION
RING
A-31
GASKET
Figure 8

TROUBLESHOOTING GUIDE
I. Valve does not function.
A. ControlStoporMainValveisClosed.OpenControlStoporMainValve.
B. Handle Assembly is worn. Install Handle Repair Kit (B-50-A)or replace
handle.
II. Insufficient volume of water to adequately siphon fixture.
A. Control Stop not open enough. Adjust Control Stop for desired delivery
of water.
B. Urinal or Shower Piston installed in a Closet Valve or older Blow Out
Urinal. Replace Piston with proper Closet Piston (CN-1002-A).
C. Regulating Screw (on top of valve) improperly set. Turn Regulating
Screw counterclockwise to increase flush.
VALVE FLUSH VOLUME ADJUSTMENT RANGE —
Urinal: 0.5 to 3 gpf (1.9 to 11.4 Lpf)
Closet: 1.5 to 7 gpf (5.7 to 26.5 Lpf)
D. Piston worn out. Repair or replace Piston.
E. Inadequate volume or pressure at supply. If no gauges are available to
properlymeasuresupplypressureor volumeofwaterattheValve,then
completely remove the entire Piston from the valve, reassemble cover
and open Control Stop to allow water to pass through the emptyValve.
If the supply is adequate to siphon the fixture, remove the Flow Ring
from the bottom of the Piston to provide additional flow. If the supply is
notadequatetosiphonthefixture,stepsshouldbetakentoincreasethe
pressure and/or supply.
III. Length of flush too short (Short Flushing) or Valve closes off
immediately.
A. Regulating Screw not at a proper setting. Turn Regulating Screw
counterclockwise to lengthen flush.
B. Water passing by damaged or worn Piston Cup. Repair or replace
Piston.
C. Loose Piston Assembly or loose Top Plate Screw. Tighten Top Plate
Screws. Screw Piston Body and Guide together (hand tighten ONLY -
rubber Relief Valve Seatwill distort if screwed too tight).
D. DamagedorwornPistonTopPlateorExpelor.Repairor replacePiston.
E. Urinal or Shower Piston installed in a Closet Valve or older Blow Out
Urinal. Replace Piston with Closet Piston (CN-1002-A).
IV. Length of flush too long (Long Flushing) or fails to close off.
A. Regulating Screw not at proper setting. Turn Regulating Screw
clockwise to shorten flush.
B. Relief Valve in Piston is not seating properly due to wear or debris.
Disassemble Piston Assembly and wash under running water. Repair
or replace Piston if necessary.
C. Bypass holes in Piston or Top Plate clogged or fouled with debris.
Disassemble Piston Assembly and wash under running water. Repair
or replace Piston if necessary.
D. ClosetPistoninstalledinUrinalValve.ReplacePistonwithUrinalPiston
(CN-1003-A).
E. LinehasdroppedandisnotsufficienttoforceReliefValvetoSeat.Shut
off Control Stop until pressure has been restored, then reopen Stop.
V. Water splashes from fixture.
A. Supplyvolumeismorethannecessary.AdjustControlStoptomeetflow
rate required for proper cleansingof the fixture.
B. Lime or mineral accumulation on fixture vortex or spreader holes.
Remove lime or mineral build-up in fixture.
VI. Flush is not considered “Quiet” or makes noise at close off.
A. ControlStopnotproperlyadjusted.AdjustControlStoptomeetflowrate
required for proper cleansing of the fixture.
B. Worn, damaged or loose Main Seat.Replace Main Seat.
C. Worn Piston. Repair or replace Piston.
VII. Leaking at Handle Assembly.
A. The B-39 Handle Seal may be deteriorated. Install new B-39 Handle
Seal.NOTE:The B-39Sealwilleasily slideontothe Bushingif itis wet.
B. HandleGaskethasbeenomitted.InstallA-31HandleGasketorHandle
Repair Kit (B-50-A).
C. Valve Handle Bushing is worn. Install Handle Repair Kit (B-50-A).
Refer to the Naval Flushometer Maintenance Guide for additional
Troubleshooting and Repair Part information.
If further assistance is required, please contact the Sloan Valve Company
Installation Engineering Department at 847/671-4300.

SLOAN VALVE COMPANY • 10500 Seymour Avenue • Franklin Park, IL 60131 • Ph: 847/671-4300 • Fax: [phone]
http://www.sloanvalve.com
Printed in U.S.A. 1-97
Copyright © 1997 Sloan Valve Company
NOTICE
The information contained in this document is subject to change without notice.
Refer to the Naval Flushometer Maintenance and Repair Guide for a complete
listing of Naval Components and Repair Kits.
Item Part Description
No. No.
1 † Valve Assembly
2 B-32-A Handle Assembly
3 H-710-A Bak-Chek®Control Stop
4A V-500-AA 1-1/2" (38 mm) x 9" (229 mm) Vacuum Breaker Assembly CP (Model 110)
V-500-AA 1-1/2" (38 mm) x 21" (533 mm) Vacuum Breaker Assembly CP (Model 115)
V-500-AA 1-1/2" (38 mm) x 24" (610 mm) Vacuum Breaker Assembly CP (Model 116)
4B V-500-AA 1-1/4" (32 mm) x 9" (229 mm) Vacuum Breaker Assembly CP (Model 180)
4C V-500-AA 3/4" (19 mm) x 9" (229 mm) Vacuum Breaker Assembly CP (Model 186)
4D V-500-A 1-1/2" (38 mm) Vacuum Breaker Assembly CP
5 F-109 1-1/2" (38 mm) Elbow Flush Connection CP
6A F-5-A 1-1/2" (38 mm) Spud Coupling Assembly (Models 110, 115, 116,120, 121 and 122)
6B F-5-A 1-1/4" (32 mm) Spud Coupling Assembly (Model 180)
6C F-5-A 3/4" (19 mm) Spud Coupling Assembly (Model 186)
7 F-7 Supply Flange (Supplied WhenValve is Not Ordered with Sweat Solder Kit)
8 H-633-AA 1" (25 mm) Sweat Solder Kit with Cast Set Screw Flange (“YBYC” Variation)
H-636-AA 3/4" (19 mm) Sweat Solder Kit with Cast Set Screw Flange (“YBYC” Variation)
† Part number varies with valve model variation; consult factory.
PARTS LIST
73
1
2
4A 4D
56A
6A
4B 4C
6B 6C
8