SMC Networks C96 Series User manual

ISO Cylinder
Series C96
ø32, ø40, ø50, ø63, ø80, ø100, ø125
Conforming to ISO 15552
Variations
Series Action
Double
acting
Type
Single
rod
Double
rod
Non-
lube
Non-
lube
Basic Standard variations
Built-in
magnet
Option
Heat
resistant
Stainless
steel rod
Bore (mm)
32, 40, 50, 63
80, 100, 125
Standard
Series C96
17

18
How to Order
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Series C96
ø32, ø40, ø50, ø63, ø80, ø100, ø125
With auto switch
Without auto switch
∗Lead wire length symbols: 0.5 m ········· Nil (Example) M9NW
1 m ········· M (Example) M9NWM
3 m ········· L (Example) M9NWL
5 m ········· Z (Example) M9NWZ
∗Solid state switches marked with “쑗” are produced upon receipt of order.
∗Since there are other applicable auto switches than listed, refer to SMC “Best Pneumatics 2004” Vol.7/8/9/10 catalog.
∗For details about auto switches with pre-wired connector, refer to SMC “Best Pneumatics 2004” Vol.6 catalog.
∗D-A9쏔, M9쏔, M9쏔W, M9쏔AL are shipped together, (but not assembled).
(Switch mounting bracket is only assembled at the time of shipment.)
∗∗ D-M9BM, M9NM, M9PM type (product of 1 m in length of the lead wire) are applicable from the shipment in May, 2008.
C96SD
Built-in magnet
Bore size
Stroke (mm)
32
40
50
63
80
100
125
32 mm
40 mm
50 mm
63 mm
80 mm
100 mm
125 mm
Mounting
B
L
F
G
C
D
T
Basic/Without bracket
Axial foot
Rod end flange
Head end flange
Single clevis
Double clevis
Center trunnion
B 32 100
Number of
auto switches
Auto switch
Nil Without auto switch
M9BW
C96S B 32 100
Nil
S
3
n
2 pcs.
1 pc.
3 pcs.
“n” pcs.
W
Single rod
Double rod
Rod
W
W
Nil
S
∗For applicable auto switch
model, refer to the below
table.
Refer to “Standard Stroke” on page 20.
Applicable Auto Switches/Tie-rod Mounting
Wiring
(Output) Tie-rod
mounting Band mounting
IC
IC
IC
—
—
—
—
IC
—
—
IC
—
IC
IC
M9N
M9P
M9B
J51
M9NW
M9PW
M9BW
M9NA
M9PA
M9BA
F59F
P4DW
A96
A59W
A93
A90
A54
A64
0.5
(Nil)
쎲
쎲
쎲
쎲
—
—
쎲
쎲
쎲
쑗
쑗
쑗
쎲
—
—
—
—
쎲
쎲
쎲
쎲
쎲
쎲
1
(M)
쎲
쎲
쎲
—
—
—
쎲
쎲
쎲
쑗
쑗
쑗
—
—
—
—
—
—
—
—
—
—
—
쎲
쎲
쎲
쎲
—
—
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
—
—
—
3
(L)
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
G39
K39
A33
A34
A44
—
—
—
—
—
—
Lead wire length (m)Auto switch model
DC
Load voltage Applicable
load
Pre-wired
connector
Relay,
PLC
Relay,
PLC
Relay,
PLC
PLC
—
Type Special function
—
—
Diagnosis indication
(2-color)
Water resistant
(2-color)
Strong magnetic field
resistant (2-color)
Diagnosis indication
(2-color)
Diagnosis output (2-color)
Yes
Yes
Yes
None
Yes
None
Indicator
light
Reed switch
AC
—
—
—
—
100 V, 200 V
100 V
100 V or less
100 V, 200 V
200 V or less
—
100 V, 200 V
쑗
쑗
쑗
—
—
—
쑗
쑗
쑗
쑗
쑗
쑗
쑗
—
—
—
—
—
—
—
—
—
쑗
5
(Z)
쑗
쑗
쑗
쑗
—
—
쑗
쑗
쑗
쑗
쑗
쑗
쑗
—
—
—
—
—
—
—
—
쎲
쎲
24 V
24 V
24 V
—
—
Solid state switch
3-wire (NPN)
3-wire (PNP)
2-wire
2-wire
2-wire (Non-
polar type)
3-wire
(Equiv. to
NPN)
3-wire (NPN)
2-wire
3-wire (NPN)
3-wire (PNP)
2-wire
3-wire (NPN)
3-wire (PNP)
2-wire
4-wire (NPN)
5 V, 12 V
5 V, 12 V
5 V, 12 V
5 V
5 V, 12 V
12 V
12 V
12 V
5 V, 12 V
12 V
12 V
—
—
—
Electrical
entry
Grommet
Grommet
Grommet
Grommet
DIN
Terminal
conduit
Terminal
conduit
∗∗
∗∗
∗∗

19
Piston Rod Mounting Accessories
Bore
size
(mm)
32
40
50
63
80
100
125
Bore
size
(mm)
32
40
50
63
80
100
125
Bore
size
(mm)
32
40
50
63
80
100
125
F5032
F5040
F5050
F5063
F5080
F5100
F5125
Page 24 for dimensions.
D5032
D5040
D5050
D5063
D5080
D5100
D5125
Page 24 and 25 for dimensions.
Plain With ball joint
C5032
C5040
C5050
C5063
C5080
C5100
C5125
CS5032
CS5040
CS5050
CS6063
CS5080
CS5100
CS5125
Page 24 and 25 for dimensions.
L5032
L5040
L5050
L5063
L5080
L5100
L5125
Page 24 for dimensions.
E5032
E5040
E5050
E5063
E5080
E5100
E5125
Page 25 for dimensions.
DS5032
DS5040
DS5050
DS5063
DS5080
DS5100
DS5125
Page 26 for dimensions.
ES5032
ES5040
ES5050
ES5063
ES5080
ES5100
ES5125
Page 26 for dimensions.
GKM10-20
GKM12-24
GKM16-32
GKM16-32
GKM20-40
GKM20-40
GKM30-54
Page 27 for dimensions.
KJ10D
KJ12D
KJ16D
KJ16D
KJ20D
KJ20D
KJ27D
Page 27 for dimensions.
JA30-10-125
JA40-12-125
JA50-16-150
JA50-16-150
JAH50-20-150
JAH50-20-150
JA125-27-200
Page 27 for dimensions.
FDC
LDS ES E
GKM KJ JA
Rod/Head end flange
Supplied with 4 screws.
Female head end clevis
(Corresponds to E accessory)
Supplied with bolt, safety device and 4 screws.
Male head end clevis
Supplied with 4 screws.
Foot
Supplied with 2 pieces and 4 screws.
Female head end clevis
(for ES accessory)
Angled head end clevis
with ball joint
Angled head end clevis
Rod clevis
(ISO 8140)
Piston rod ball joint
(ISO 8139)
Floating joint
Supplied with bolt and safety device.
Series C96
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Accessories
Cylinder Mounting Accessories

20
Series C96
Specifications
Action
Fluid
Proof pressure
Max. operating pressure
Min. operating pressure
Ambient and fluid
temperature
Lubrication
Operating piston speed
Allowable stroke tolerance
Cushion
Port size
Mounting
Bore size (mm)
Double acting
Air
1.5 MPa
1.0 MPa
0.05 MPa
Without auto switch: –20 to 70°C
With auto switch: –10 to 60°C
Not required (Non-lube)
Both ends (Air cushion)
Basic, Axial foot, Rod end flange,
Head end flange, Single clevis, Double clevis,
Center trunnion
50 to 1000 mm/s 50 to 700 mm/s
32 40 63 100 125
Standard Stroke
32
40
50
63
80
100
125
Bore size
(mm)
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800
Standard stroke
(mm)
—
50 80
G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 1/2
Max.
stroke
1000
1900
1900
1900
1900
1900
2000
Intermediate strokes are available.
∗Please consult with SMC for longer strokes.
∗
Accessories
JIS Symbol
Double acting
Minimum Stroke for
Auto Switch Mounting
Refer to page 28 for “Minimum Stroke for
Auto Switch Mounting”.
Up to 250 st: , 251 to 1000 st: , 1001 to 1500 st: , 1501 to 2000 st:
+1.0
0+1.4 0+1.8 0+2.2 0
∗Please do not use a piston rod ball joint (or floating joint) together with a head end clevis with a ball
joint (or angled head end clevis with a ball joint).
Rod end nut
Clevis pin
Piston rod ball joint
Rod clevis
Rod boot
Mounting
Standard
Option
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
Basic Foot Rod end
flange
Head end
flange
Center
trunnion
Single
clevis
쎲
쎲
쎲
쎲
쎲
Double
clevis

21
Series C96
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Theoretical Output
Bore
size
(mm)
32
40
50
63
80
100
125
804
691
1257
1056
1963
1649
3117
2803
5027
4536
7854
7363
12272
11468
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
12
16
20
20
25
25
32
Rod
diameter
(mm)
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
Operating
direction
Piston
area
(mm2)
Operating pressure (MPa)
(N)
OUT IN
Note) Theoretical out put (N) = Pressure (MPa) x Piston area (mm2)
Mass
Bore size (mm)
Basic mass
Additional mass
per each 50 mm
stroke
Basic
Foot
Flange
Single clevis
Double clevis
Trunnion
All mounting brackets
Single rod clevis
Double rod clevis
32
0.53
0.16
0.20
0.16
0.20
0.71
0.11
0.07
0.09
Accessory
40
0.83
0.20
0.23
0.23
0.32
1.10
0.16
0.11
0.15
50
1.33
0.38
0.47
0.37
0.45
1.73
0.24
63
1.74
0.46
0.58
0.60
0.71
2.48
0.26
80
2.77
0.89
1.30
1.07
1.28
4.25
0.40
0.22
0.34
0.40
0.69
100
3.69
1.09
1.81
1.73
2.11
5.95
0.44
125
6.70
2.60
4.10
4.15
4.25
2.98
0.71
1.20
1.84
(kg)
Calculation: (Example) C96SD40-100
• Basic mass ··········· 0.83 (kg) (Basic, ø40)
• Additional mass ···· 0.16 (kg/50 st)
• Cylinder stroke ······ 100 (st)
0.83 + 0.16 x 100 ÷50 + 0.32 = 1.47kg
Allowable Kinetic Energy
Example: Load limit at rod end when air cylinder
ø63 is actuated with max. actuating
speed 500 mm/s. See the intersection
of lateral axis 500 mm/s and ø63 line,
and extend the intersection to left.
Thus, the allowable load is 80 kg.
161
138
251
211
393
330
623
561
1005
907
1571
1473
2454
2294
241
207
377
317
589
495
935
841
1508
1361
2356
2209
3682
3440
322
276
503
422
785
660
1247
1121
2011
1814
3142
2945
4909
4587
402
346
629
528
982
825
1559
1402
2514
2268
3927
3682
6136
5734
482
415
754
634
1178
989
1870
1682
3016
2722
4712
4418
7363
6881
563
484
880
739
1374
1154
2182
1962
3519
3175
5498
5154
8590
8027
643
553
1006
845
1570
1319
2494
2242
4022
3629
6283
5890
9817
9174
724
622
1131
950
1767
1484
2805
2523
4524
4082
7068
6627
11045
10321
804
691
1257
1056
1963
1649
3117
2803
5027
4536
7854
7363
12272
11468
• Mounting ·········· 0.32 (kg) (Double clevis)
1 10 100 1000 10000
10000
100
1
Max. acting speed (mm/sec)
Load mass (kg)
ø125
ø100
ø80
ø63
ø50
ø40
ø32

22
Series C96
Construction
r!6 !1qyet
!5
!9
!4
!7 !3w
iu
!8!2!0 @0 @1@2 @3
ø125 ø80 to ø125
(No flat washer for ø125)
ø80 to ø125
[First angle projection]
No. Description Material Note
q
w
e
r
t
y
u
i
o
!0
!1
!2
!3
!4
!5
!6
!7
!8
!9
@0
@1
@2
@3
Aluminum die-casted
Aluminum die-casted
Aluminum alloy
Carbon steel
Aluminum alloy
Brass
Carbon steel
Steel
Steel
Steel
Steel wire
Sintered metal
Steel for spring
Stainless steel
Steel for spring
Urethane rubber
Resin
NBR
NBR
NBR
NBR
NBR
ø80 and ø100
ø40 to ø125
ø125
ø125
Rod cover
Head cover
Cylinder tube
Piston rod
Piston
Cushion ring
Tie-rod
Tie-rod nut
Flat washer
Rod end nut
Cushion valve
Bushing
Snap ring
Rod seal holder
Snap ring
Cushion seal
Wearing
Piston seal
Rod seal
Cylinder tube gasket
Cushion valve seal
Piston gasket
Magnet
Component Parts
Kit no.
32
40
50
63
80
100
Contents
Kits include items
!6 to @0.
CS95-32
CS95-40
CS95-50
CS95-63
CS95-80
CS96-100
125 CS96-125
Replacement Parts: Seal Kit
Bore size (mm)
∗Seal kits consist of items !6 to @0 contained in one kit, and can be
orderd using the number for each respective tube bore size.
oi

23
Series C96
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Dimensions: Without Mounting Bracket
C96S(D)B Bore size - Stroke
Bore size
(mm)
32
40
50
63
80
100
øB
d11 øD EE PL RT L12 KK SW G BG L8
125
VD VA WA WB E R L2 L9
C96S(D)B Bore size - Stroke
[First angle projection]
A
22
24
32
32
40
40
54
30
35
40
45
45
55
60
12
16
20
20
25
25
32
G 1/8
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 1/2
13
14
15.5
16.5
19
19
19
M6 x 1
M6 x 1
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
6
6.5
8
8
10
10
13
M10 x 1.25
M12 x 1.25
M16 x 1.5
M16 x 1.5
M20 x 1.5
M20 x 1.5
M27 x 2
10
13
17
17
22
22
27
32
37.5
37.5
45
45
50
58
16
16
16
16
17
17
20
94
105
106
121
128
138
160
4
4
4
4
4
4
6
4
4
4
4
4
4
6
4
5
6
9
11.5
17
17
7
9
10.5
12
14
15
15
WH
26
30
37
37
46
51
65
ZZ
146
163
179
194
218
233
285
H
48
54
69
69
86
91
119
ZY
190
213
244
259
300
320
398
47
54
66
77
99
118
144
32.5
38
46.5
56.5
72
89
110
15
17
24
24
30
32
40
4
4
5
5
—
—
—
SW
øB
WA
E
R
WB
øB øD
PL PL
A
H
G
L8 + Stroke VA
ZZ + Stroke
GR
E
WH
VD L9
L2
L12
BG
2 x EE
8 x RT
KK
Cushion
valve
WA
WB
øB øD
øB øD
WH + Stroke
H+ Stroke
PL PL
SW
KK
A
L8 + Stroke
ZY + 2 x Stroke
G
2 x EE
H
G
WH
VD L9
L2
VD
L2
L12
A
L12
BG 8 x RT
SW
KK
Cushion
valve

24
Foot (L)
Center trunnion (T)
Head end mounting (G)
Rod end mounting (F)
Flange (F/G)
Head end
single clevis (C)
Head end
double clevis (D)
Series C96
Dimensions: Cylinder Mounting Accessories [First angle projection]
Bore size
(mm)
32
40
50
63
80
100
125
TR
32
36
45
50
63
75
90
AH
32
36
45
50
63
71
90
TL
12
16
16
20
20
25
25
L1
17
22
22
28
34
40
50
E1
48
55
68
80
100
120
157
Max.
UW
49
58
71
87
110
136
160
Max.
AO
10
11
12
12
14
16
25
Max.
AT
4.5
4.5
5.5
5.5
6.5
6.5
8
øAB
7
10
10
10
12
14.5
16
XV
73
82.5
90
97.5
110
120
145
Z
95
106.5
122
129.5
150
160
199
SA
142
161
170
185
210
220
250
XA
144
163
175
190
215
230
270
TM
50
63
75
90
110
132
160
R
32
36
45
50
63
75
90
TF
64
72
90
100
126
150
180
øFB
7
9
9
9
12
14
16
E2
50
55
70
80
100
120
Max.
157
UF
79
90
110
120
153
178
Max.
224
W
16
20
25
25
30
35
45
MF
10
10
12
12
16
16
20
ZF
130
145
155
170
190
205
245
UB
h14
45
52
60
70
90
110
130
øTD
e8
12
16
16
20
20
25
25
CB
H14
26
28
32
40
50
60
70
EB
65
75
80
90
110
140
Max.
157
EW
26-0.2/-0.6
28-0.2/-0.6
32-0.2/-0.6
40-0.2/-0.6
50-0.2/-0.6
60-0.2/-0.6
70-0.5/-1.2
øCD
H9
10
12
12
16
16
20
25
L
12
15
15
20
20
25
30
Min.
MR
9.5
12
12
16
16
20
26
Max.
XD
142
160
170
190
210
230
275
TR
E1
L1
AH
XA + Stroke
Z+ 1/2 Stroke
XV + 1/2 Stroke
SA + Stroke
TL TM TL
AO AO
4 x øAB
AT
UW
øTD
XD + Stroke L
CD
CB
UB
EB
EW
MR
W WF
4 x FB
TF
UF
E2
R
ZF + Stroke
MF

Series C96
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Dimensions: Cylinder Mounting Accessories (C/D/E/CS) [First angle projection]
Mounting (E)
Mounting (C) Mounting (D)
∗Black color
Bore size
(mm) E1EW TG1FL l1LI2ød1øCD MR ød2R1E2UB CB
26
28
32
40
50
60
70
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.5
–1.2
22
25
27
32
36
41
50
5
5
5
5
5
5
7
12
15
15
20
20
25
30
30
35
40
45
45
55
60
10
12
12
16
16
20
25
26
28
32
40
50
60
70
32
40
50
63
80
100
125
45
51
64
74
94
113
Max.
157
32.5
38
46.5
56.5
72
89
110
5.5
5.5
6.5
6.5
10
10
10
9.5
12
12
16
16
20
26
6.6
6.6
9
9
11
11
13.5
6.5
6.5
8.5
8.5
11
12
10
48
56
64
75
95
115
Max.
157
45
52
60
70
90
110
130
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.2
–0.6
–0.5
–1.5
Bore size
(mm) ød2 øCK øS5 K1G1l1G2EMK2
max.
l3
max.
G3
max.
CA H6R1
11
11
15
15
18
18
20
10
12
12
16
16
20
25
38
41
50
52
66
76
94
51
54
65
67
86
96
124
10
10
12
14
18
20
30
21
24
33
37
47
55
70
18
22
30
35
40
50
60
26
28
32
40
50
60
70
31
35
45
50
60
70
90
32
36
45
50
63
71
90
10
11
12
15
15
19
22.5
32
40
50
63
80
100
6.6
6.6
9
9
11
11
14
7
9
11
11
12.5
13.5
17
8
10
12
12
14
15
20
125
Mounting (CS): Head end clevis with ball joint
AC
øD øF øE L øM N P H
B
max. H7 ER
max. H11 ±0.5
Bore
size
(mm)
22
25
27
32
36
41
50
10
12
16
16
20
20
30
14
16
21
21
25
25
37
15
18
20
23
27
30
40
30
35
40
45
45
55
60
5
5
5
5
5
5
7
—
—
51
—
70
—
100
32
40
50
63
80
100
32.5
38
46.5
56.5
72
89
110
10.5
12
15
15
18
18
25
6.6
6.6
9
9
11
11
13.5
45
55
65
75
95
115
140
10.5
11
15
15
18
18
20
5.5
5.5
6.5
6.5
10
10
10
125
EN
0
–0.1
25

26
Mounting (DS)
Dimensions: Cylinder Mounting Accessories (DS/ES)
Series C96
[First angle projection]
Mounting (ES)
Bore size
(mm) EB1B2B3TG1T
14
16
21
21
25
25
37
34
40
45
51
65
75
97
3.3
4.3
4.3
4.3
4.3
6.3
6.3
3
4
4
4
4
4
6
32
40
50
63
80
100
45
55
65
75
95
115
140
32.5
38
46.5
56.5
72
89
110
LI
11.5
12
14
14
16
16
24
5
5
5
5
5
5
7
I2
5.5
5.5
6.5
6.5
10
10
10
FL
22
25
27
32
36
41
50
10
10
12
12
16
16
20
ød1
30
35
40
45
45
55
60
ød2
10.5
11
15
15
18
18
20
ød3
6.6
6.6
9
9
11
11
13.5
øCN
10
12
16
16
20
20
30
11
13
18
18
22
22
30
R
17
20
22
25
30
32
42
125
Bore size
(mm) ød3øCN øS5K1I2G1G2EN EU CH H6
32 11
11
15
15
18
18
20
10
12
16
16
20
20
30
38
41
50
52
66
76
94
51
54
65
67
86
96
124
21
24
33
37
47
55
70
18
22
30
35
40
50
60
31
35
45
50
60
70
90
14
16
21
21
25
25
37
32
36
45
50
63
71
90
10
10
12
12
14
15
20
15
18
20
23
27
30
40
40
50
63
80
100
6.6
6.6
9
9
11
11
13.5
8.5
8.5
10.5
10.5
11.5
12.5
17
10.5
12
15
15
18
18
25
125
I1
min.
K2
max.
G3
max.
ER
max.
H
max.
SR
max.
∗Black color
∗Black color

27
Series C96
ISO Cylinder: Standard
Double Acting, Single/Double Rod
Dimensions: Piston Rod Mounting Accessories [First angle projection]
Floating Joint JA
MPart no. ABCøDEFGHP ULoad (kN)
—
—
—
31
38
17
22
27
32
41
M10 x 1.25
M12 x 1.25
M16 x 1.5
M20 x 1.5
M27 x 2
JA30-10-125
JA40-12-125
JA50-16-150
JAH50-20-150
JA125-27-200
49.5
60
71.5
101
123
19.5
20
22
28
34
24
31
41
59.5
66
5
6
7.5
11.5
13
8
11
14
24
27
8
11
13.5
16
20
9
13
15
18
24
0.5
0.75
1
2
2
2.5
4.4
11
18
28
70
160
300
1080
1500
Bore size (mm)
32
40
50, 63
80, 100
125
Rod Clevis GKM (ISO 8140), Supplied with Bolt and Safety Device
Piston Rod Ball Joint KJ (ISO 8139)
Mass (g) Angle
±0.5°
d3Part no. ød1 H9 hb1 h12 al3
KJ10D
KJ12D
KJ16D
KJ20D
KJ27D
10
12
16
20
30
43
50
64
77
110
28
32
42
50
70
14
16
21
25
37
20
22
28
33
51
4°
4°
4°
4°
4°
15
17
23
27
36
M10 x 1.25
M12 x 1.25
M16 x 1.5
M20 x 1.5
M27 x 2
32
40
50, 63
80, 100
125
Bore size
(mm)
∗Black color
d6
max.
l
min.
ePart no. bd
øf h11
(Shaft) a
GKM10-20
GKM12-24
GKM16-32
GKM20-40
GKM30-54
10
12
16
20
30
+0.5
+0.15
+0.5
+0.15
+0.5
+0.15
+0.5
+0.15
+0.5
+0.15
40
48
64
80
110
10
12
16
20
30
øf H9
(Hole)
10
12
16
20
30
20
24
32
40
54
20
24
32
40
55
Bore size (mm)
32
40
50, 63
80, 100
M10 x 1.25
M12 x 1.25
M16 x 1.5
M20 x 1.5
M27 x 2
52
62
83
105
148
125
l1c
min. max.

28
Minimum Stroke for Auto Switch Mounting
Series C96
(mm)
D-A9쏔
D-A9쏔V
D-M9쏔
D-M9쏔W
D-M9쏔V
D-M9쏔WV
D-M9쏔AL
D-M9쏔AVL
D-A3쏔
D-G39
D-K39
D-A44
D-A5쏔
D-A6쏔
D-A59W
D-F5쏔
D-J5쏔
D-F5쏔W
D-J59W
D-F5BAL
D-F59F
D-F5NTL
D-Z7쏔
D-Z80
D-Y59쏔
D-Y7P
D-Y7쏔W
D-Y69쏔
D-Y7PV
D-Y7쏔WV
D-Y7BAL
D-P4DWL
70
70 + 40 (n – 4)/2
n = 4, 8, 12, 16···
80 + 40 (n – 4)/2
n = 4, 8, 12, 16···
85 + 40 (n – 4)/2
n = 4, 8, 12, 16···
95 + 40 (n – 4)/2
n = 4, 8, 12, 16···
100 + 40 (n – 4)/2
n = 4, 8, 12, 16···
15 + 40 (n – 2)/2
n = 2, 4, 6, 8···
75 + 40 (n – 4)/2
n = 4, 8, 12, 16···
75 80 85 95 100 15
ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø32, ø40,
ø50, ø63 ø80, ø100 ø125
1 switch, 2 switches
(Different side,
Same side)
Other qty.
45 + 30 (n – 4)/2
n = 4, 8, 12, 16···
55 + 30 (n – 4)/2
n = 4, 8, 12, 16···
60 + 30 (n – 4)/2
n = 4, 8, 12, 16···
70 + 30 (n – 4)/2
n = 4, 8, 12, 16···
75 + 30 (n – 4)/2
n = 4, 8, 12, 16···
10 + 30 (n – 2)/2
n = 2, 4, 6, 8···
50 + 30 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
75 + 40 (n – 4)/2
n = 4, 8, 12, 16···
85 + 40 (n – 4)/2
n = 4, 8, 12, 16···
90 + 40 (n – 4)/2
n = 4, 8, 12, 16···
95 + 40 (n – 4)/2
n = 4, 8, 12, 16···
105 + 40 (n – 4)/2
n = 4, 8, 12, 16···
15 + 40 (n – 2)/2
n = 2, 4, 6, 8···
80 + 40 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
50 + 30 (n – 4)/2
n = 4, 8, 12, 16···
60 + 30 (n – 4)/2
n = 4, 8, 12, 16···
65 + 30 (n – 4)/2
n = 4, 8, 12, 16···
70 + 30 (n – 4)/2
n = 4, 8, 12, 16···
80 + 30 (n – 4)/2
n = 4, 8, 12, 16···
10 + 30 (n – 2)/2
n = 2, 4, 6, 8···
55 + 30 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
80 + 40 (n – 2)/2
n = 4, 8, 12, 16···
90 + 40 (n – 2)/2
n = 4, 8, 12, 16···
95 + 40 (n – 2)/2
n = 4, 8, 12, 16···
100 + 40 (n – 2)/2
n = 4, 8, 12, 16···
110 + 40 (n – 2)/2
n = 4, 8, 12, 16···
15 + 40 (n – 2)/2
n = 2, 4, 6, 8···
85 + 40 (n – 2)/2
n = 4, 8, 12, 16···
Other qty.
55 + 30 (n – 2)/2
n = 4, 8, 12, 16···
65 + 30 (n – 2)/2
n = 4, 8, 12, 16···
70 + 30 (n – 2)/2
n = 4, 8, 12, 16···
75 + 30 (n – 2)/2
n = 4, 8, 12, 16···
85 + 30 (n – 2)/2
n = 4, 8, 12, 16···
15 + 30 (n – 2)/2
n = 2, 4, 6, 8···
60 + 30 (n – 2)/2
n = 4, 8, 12, 16···
Other qty.
45 50 55 60 70 75 10
1 switch, 2 switches
(Different side,
Same side)
75 80 85 90 95 105 15
1 switch, 2 switches
(Different side,
Same side)
60 + 55 (n – 4)/2
n = 4, 8, 12, 16···
105 + 55 (n – 4)/2
n = 4, 8, 12, 16···
110 + 55 (n – 4)/2
n = 4, 8, 12, 16···
115 + 55 (n – 4)/2
n = 4, 8, 12, 16···
20 + 55 (n – 2)/2
n = 2, 4, 6, 8···
80 + 55 (n – 4)/2
n = 4, 8, 12, 16···
60 80 105 110 115
15 + 55 (n – 2)/2
n = 2, 4, 6, 8···
15 20
1 switch, 2 switches
(Different side,
Same side)
60 + 55 (n – 4)/2
n = 4, 8, 12, 16···
110 + 55 (n – 4)/2
n = 4, 8, 12, 16···
115 + 55 (n – 4)/2
n = 4, 8, 12, 16···
120 + 55 (n – 4)/2
n = 4, 8, 12, 16···
20 + 55 (n – 2)/2
n = 2, 4, 6, 8···
25 + 55 (n – 2)/2
n = 2, 4, 6, 8···
70 + 55 (n – 4)/2
n = 4, 8, 12, 16···
85 + 55 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
(Same side)
Other qty.
(Same side)
60 70 110 115 120 20 25
2 switches
(Different side,
Same side)
50 55 60 65 70 80 10
1 switch, 2 switches
(Different side,
Same side)
80 85 90 95 100 110 15
1 switch, 2 switches
(Different side,
Same side)
55 60 65 70 75 85 15
1 switch, 2 switches
(Different side,
Same side)
60 65 75 80 85 90 35
2 switches
(Different side)
90 95 100 105 110 125 100
2 switches
(Same side)
60 + 30 (n – 2)
n = 2, 4, 6, 8···
65 + 30 (n – 2)
n = 2, 4, 6, 8···
75 + 30 (n – 2)
n = 2, 4, 6, 8···
80 + 30 (n – 2)
n = 2, 4, 6, 8···
85 + 30 (n – 2)
n = 2, 4, 6, 8···
90 + 30 (n – 2)
n = 2, 4, 6, 8···
35 + 30 (n – 2)
n = 2, 3, 4···
Other qty.
(Different side)
90 + 100 (n – 2)
n = 2, 4, 6, 8···
95 + 100 (n – 2)
n = 2, 4, 6, 8···
100 + 100 (n – 2)
n = 2, 4, 6, 8···
105 + 100 (n – 2)
n = 2, 4, 6, 8···
110 + 100 (n – 2)
n = 2, 4, 6, 8···
125 + 100 (n – 2)
n = 2, 4, 6, 8···
100 + 100 (n – 2)
n = 2, 3, 4···
Other qty.
(Same side)
60 65 75 80 85 90 101 switch
60 70
85
85 110 115 120 15 251 switch
90 + 55 (n – 4)/2
n = 4, 8, 12, 16···
110 + 55 (n – 4)/2
n = 4, 8, 12, 16···
115 + 55 (n – 4)/2
n = 4, 8, 12, 16···
120 + 55 (n – 4)/2
n = 4, 8, 12, 16···
15 + 55 (n – 2)/2
n = 2, 4, 6, 8···
25 + 55 (n – 2)/2
n = 2, 4, 6, 8···
95 + 55 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
(Same side)
90 110 115 120 15 25
2 switches
(Different side,
Same side)
90
95
95 110 115 120
130 + 55 (n – 4)/2
n = 4, 8, 12, 16···
130
130 10 251 switch
100 + 55 (n – 4)/2
n = 4, 8, 12, 16···
120 + 55 (n – 4)/2
n = 4, 8, 12, 16···
125 + 55 (n – 4)/2
n = 4, 8, 12, 16···
130 + 55 (n – 4)/2
n = 4, 8, 12, 16···
15 + 55 (n – 2)/2
n = 2, 4, 6, 8···
25 + 55 (n – 2)/2
n = 2, 4, 6, 8···
105 + 55 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
(Same side)
100 120 125 130 15 25
2 switches
(Different side,
Same side)
100
105
105 120 125 130
140 + 55 (n – 4)/2
n = 4, 8, 12, 16···
140
140 10 25
30 + 55 (n – 2)/2
n = 2, 4, 6, 8···
30
301 switch
70 75 80 85 90 35
2 switches
(Different side)
70 75 80 85 90 55
2 switches
(Same side)
70 + 30 (n – 2)
n = 2, 4, 6, 8···
75 + 30 (n – 2)
n = 2, 4, 6, 8···
80 + 30 (n – 2)
n = 2, 4, 6, 8···
85 + 30 (n – 2)
n = 2, 4, 6, 8···
90 + 30 (n – 2)
n = 2, 4, 6, 8···
35 + 30 (n – 2)
n = 2, 3, 4···
Other qty.
(Different side)
70 + 50 (n – 2)
n = 2, 4, 6, 8···
75 + 50 (n – 2)
n = 2, 4, 6, 8···
80 + 50 (n – 2)
n = 2, 4, 6, 8···
85 + 50 (n – 2)
n = 2, 4, 6, 8···
90 + 50 (n – 2)
n = 2, 4, 6, 8···
55 + 50 (n – 2)
n = 2, 3, 4···
Other qty.
(Same side)
70 75 80 85 90 101 switch
Number of
auto switch
mounted
Auto
switch
model
Center trunnion Support bracket other than Center trunnion
80 + 40 (n – 4)/2
n = 4, 8, 12, 16···
95 + 40 (n – 4)/2
n = 4, 8, 12, 16···
100 + 40 (n – 4)/2
n = 4, 8, 12, 16···
105 + 40 (n – 4)/2
n = 4, 8, 12, 16···
15 + 40 (n – 2)/2
n = 2, 4, 6, 8···
85 + 40 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
80 85
90 + 40 (n – 4)/2
n = 4, 8, 12, 16···
90 95 100 105 15
1 switch, 2 switches
(Different side,
Same side)
60 + 30 (n – 4)/2
n = 4, 8, 12, 16···
75 + 30 (n – 4)/2
n = 4, 8, 12, 16···
85 + 30 (n – 4)/2
n = 4, 8, 12, 16···
10 + 30 (n – 2)/2
n = 2, 4, 6, 8···
65 + 30 (n – 4)/2
n = 4, 8, 12, 16···
Other qty.
60
70 + 30 (n – 4)/2
n = 4, 8, 12, 16···
7065 75 85 10
1 switch, 2 switches
(Different side,
Same side)
85 + 45 (n – 4)/2
n = 4, 8, 12, 16···
105 + 45 (n – 4)/2
n = 4, 8, 12, 16···
110 + 45 (n – 4)/2
n = 4, 8, 12, 16···
115 + 45 (n – 4)/2
n = 4, 8, 12, 16···
20 + 45 (n – 2)/2
n = 2, 4, 6, 8···
Other qty.
85
100 + 45 (n – 4)/2
n = 4, 8, 12, 16···
100
90 + 45 (n – 4)/2
n = 4, 8, 12, 16···
90 105 110 115 20
1 switch, 2 switches
(Different side,
Same side)
120 + 65 (n – 4)/2
n = 4, 8, 12, 16···
140 + 65 (n – 4)/2
n = 4, 8, 12, 16···
150 + 65 (n – 4)/2
n = 4, 8, 12, 16···
15 + 65 (n – 2)/2
n = 2, 4, 6, 8···
Other qty.
120
130 + 65 (n – 4)/2
n = 4, 8, 12, 16···
130 140 150
20 + 65 (n – 2)/2
n = 2, 4, 6, 8···
2015
1 switch, 2 switches
(Different side,
Same side)

29
Series C96
Auto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height
[First angle projection]
B
A≈Hs
≈Ht
Auto switch
Auto Switch Proper Mounting Position
Bore size
Auto
switch
model
D-A9쏔
D-A9쏔V
D-M9쏔
D-M9쏔V
D-M9쏔W
D-M9쏔WV
D-M9쏔AL
D-M9쏔AVL
6.5
6.5
7
7
10
10
12
32
40
50
63
80
100
125
4
4
4.5
4.5
8.5
8.5
12
10.5
10.5
11
11
14
14
16
8
8
8.5
8.5
12.5
12.5
16
D-A5쏔
D-A6쏔
AB
D-A59W
AB
D-F5쏔W
D-J59W
D-F5쏔
D-J5쏔
D-F5BAL
D-F59F
AB
D-F5NTL
AB
D-A3쏔
D-A44
D-G39
D-K39
AB
D-Z7쏔
D-Z80
D-Y59쏔
D-Y69쏔
D-Y7P
D-Y7PV
D-Y7쏔W
D-Y7쏔WV
D-Y7BAL
AB
D-P4DWL
AB
0.5
0.5
1
1
4
4
6
0
0
0
0
2.5
2.5
6
4.5
4.5
5
5
8
8
10
2
2
2.5
2.5
6.5
6.5
10
7
7
7.5
7.5
10.5
10.5
12.5
4.5
4.5
5
5
9
9
12.5
12
12
12.5
12.5
15.5
15.5
17.5
9.5
9.5
10
10
14
14
17.5
0.5
0.5
1
1
4
4
6
0
0
0
0
2.5
2.5
6
4
4
4.5
4.5
7.5
7.5
9.5
1.5
1.5
2
2
6
6
9.5
3.5
3.5
4
4
7
7
9
1
1
1.5
1.5
5.5
5.5
9
ABAB
(mm)
Note) Adjust the auto switch after confirming the operation to set actually.
Auto Switch Proper Mounting Height
Bore size
Auto
switch
model
32
40
50
63
80
100
125
D-M9쏔V
D-M9쏔WV
D-M9쏔AVL
Hs Ht
D-A9쏔V
Hs Ht
D-A9쏔
D-M9쏔
D-M9쏔W
D-M9쏔AL
24.5
28.5
33.5
38.5
46.5
54
65.5
Hs
23
25.5
31
36
45
53.5
64.5
27.5
31.5
36
40.5
49
57
68.5
23
25.5
31
36
45
53.5
64.5
30.5
34
38.5
43
52
59.5
71
23
25.5
31
36
45
53.5
64.5
D-A5쏔
D-A6쏔
D-A59W
Hs Ht
D-F5쏔
D-J5쏔
D-F59F
D-F5쏔W
D-J59W
D-F5BAL
D-F5NTL
Hs Ht
D-A3쏔
D-G39
D-K39
Hs Ht
D-A44
Hs Ht
D-Z7쏔
D-Z80
D-Y59쏔
D-Y7P
D-Y7쏔W
D-Y7BAL
Hs Ht
D-Y69쏔
D-Y7PV
D-Y7쏔WV
Hs Ht
D-P4DWL
Hs Ht
35
38.5
43.5
48.5
55
62
71.5
24.5
27.5
34.5
39.5
46.5
55
66.5
32.5
36.5
41
46
52.5
59.5
70.5
25
27.5
34
39
46.5
55
66.5
67
71.5
77
83.5
92.5
103
115
27.5
27.5
—
—
—
—
—
77
81.5
87
93.5
103
113.5
125
27.5
27.5
—
—
—
—
—
25.5
29.5
33.5
39
47.5
55.5
67.5
23
26
31
36
45
53.5
65
26.5
30
34.5
40
48.5
56.5
68.5
23
26
31
36
45
53.5
65
38
42
46.5
51.5
58
65.5
76.5
31
33
39
44
51.5
60.5
72
Ht
(mm)

30
Series C96
Auto switch model Bore size (mm)
D-A9쏔/A9쏔V
D-M9쏔/M9쏔V
D-M9쏔W/M9쏔WV
D-M9쏔AL/M9쏔AVL
D-A3쏔/A44
D-G39/K39
D-A5쏔/A6쏔
D-A59W
D-F5쏔/J5쏔
D-F5쏔W/J59W
D-F59F
D-F5BAL
D-F5NTL
ø32
BMB5-032
BMB2-032
BMB4-032
BMB3T-040
BT-03
ø40
BMB5-032
BMB2-040
BMB4-032
BMB3T-040
BT-03
ø50
BA7-040
BMB1-050
BMB4-050
BMB3T-050
BT-05
ø63
BA7-040
BMB1-063
BMB4-050
BMB3T-050
BT-05
ø80
BA7-063
BMB1-080
BA4-063
BMB3T-080
BT-06
ø100
BA7-063
BMB1-100
BA4-063
BMB3T-080
BT-06
D-P4DWL
D-Z7쏔/Z80
D-Y59쏔/Y69쏔
D-Y7P/Y7PV
D-Y7쏔W
D-Y7쏔WV
D-Y7BAL
ø125
BA7-080
BA4-080
BAP2T-080
BT-08
BS1-125
• Mounting example for D-A9쏔(V), M9쏔(V),
M9쏔W(V), M9쏔A(V)L
[Mounting screws set made of stainless steel]
The following set of mounting screws made of stainless steel is also available. Use it in accordance with the operating environment.
(Please order the mounting bracket separately, since it is not included.)
BBA1: For D-A5/A6/F5/J5
Note 1) For details on BBA1, refer to page 34.
“D-F5BAL” switch is set on the cylinder with the stainless steel screws above when shipped from factory.
When a switch is shipped independently, “BBA1” screws are attached.
Note 2) When using type D-M9쏔A(V)L or Y7BAL, please do not use the iron set screws included with the auto switch mounting bracket
(BMB5-032, BA7-쏔쏔쏔, BAB4-쏔쏔쏔, BA4-쏔쏔쏔) shown above, instead order the set of stainless steel set screws (BBA1), and
please use the stainless steel set screws (M4 x 6L) included in BBA1.
Auto Switch Mounting Bracket Part No.
Operating Range
∗Since this is a guideline including hysteresis, not meant to be guaranteed.
(Assuming approximately ±30% dispersion.)
There may be the case it will vary substantially depending on an ambient environment.
D-F5쏔/J5쏔
D-F5쏔W/J59W
D-F5BAL/F5NTL
D-F59F
D-G39/K39
D-P4DWL
D-Y59쏔/Y69쏔
D-Y7P/Y7쏔V
D-Y7쏔W/Y7쏔WV
D-Y7BAL
Auto switch model Bore size
32
7
4
7.5
9
13
9
5.5
3.5
9
4
40
7.5
4.5
8.5
9
13
9
5.5
4
9
4
50
8.5
5
7.5
10
13
10
7
4
9
4
63
9.5
6
9.5
11
14
11
7.5
4.5
10
4.5
80
9.5
6
9.5
11
14
11
6.5
4.5
10
4
100
10.5
6
10.5
11
15
11
5.5
4.5
11
4.5
125
12
7.5
13
10
17
10
7
5
11
4.5
D-A9쏔/A9쏔V
D-Z7쏔/Z80
D-A5쏔/A6쏔
D-A59W
D-A3쏔/A44
D-M9쏔/M9쏔V
D-M9쏔W/M9쏔WV
D-M9쏔AL/M9쏔AVL
(mm)

31
Series C96
Auto switch modelType Electrical entry
Grommet (Perpendicular)
Grommet (In-line)
Grommet (Perpendicular)
Grommet (In-line)
Solid state switch
Reed switch
D-M9NV, M9PV, M9BV
D-Y69A, Y69B, Y7PV
D-M9NWV, M9PWV, M9BWV
D-Y7NWV, Y7PWV, Y7BWV
D-M9NAVL, M9PAVL, M9BAVL
D-Y59A, Y59B, Y7P
D-F59, F5P, J59
D-Y7NW, Y7PW, Y7BW
D-F59W, F5PW, J59W
D-F5BAL, Y7BAL
D-F5NTL
D-P5DWL
D-A93V, A96V
D-A90V
D-A67, Z80
D-A53, A56, Z73, Z76
—
—
—
—
Diagnosis indication (2-color)
Without indicator light
Water resistant (2-color)
Diagnosis indication (2-color)
Water resistant (2-color)
With timer
Strong magnetic field resistant (2-color)
Features
∗For details about auto switches with pre-wired connector, refer to SMC “Best Pneumatics 2004” Vol.6 catalog.
∗Normally closed (NC = b contact), solid state switch (D-F9G, F9H, Y7G, Y7H type) are also available.
For details, refer to SMC “Best Pneumatics 2004” Vol.7/8/9/10 catalog.
∗∗ D-M9BVM, M9NVM, M9PVM type (product of 1 m in length of the lead wire) are applicable from the shipment in May, 2008.
Besides the models listed “How to Order,” the following auto switches are applicable.
For detailed auto switch specifications, refer to SMC “Best Pneumatics 2004” catalogs.
Specific Product Precautions
Adjustment
Bore size (mm)
32, 40
50, 63
80, 100
125
Width across flats
4
5
6
10
Tightening torque (N·m)
5.1
11
19.2
30.1
1. Do not open the cushion valve above the stopper.
Cushion valves are provided with a crimp (ø32) or a retaining ring (ø40 to ø125) as a stopping mechanism, and the cushion valve
should not be opened above that point.
If air is supplied and operation started without confirming the above condition, the cushion valve may be ejected from the cover.
2. Be certain to activate the air cushion at the stroke end.
When it is intended to use the cushion valve in the fully opened position, select a style with a damper. If this is not done, the tie-rods or
piston rod assembly will be damaged.
3. When replacing brackets, use the hexagon wrenches shown below.
Warning
∗∗

32
How to Mount and Move the Auto Switch
<Applicable Auto Switch>
Solid state switch ··· D-G39, D-K39
Reed switch ·········· D-A33, D-A34, D-A44
Auto switch
mounting screw
M5 x 0.8 x 16 L
Hook
Hook
Auto switch
mounting screw
M5 x 0.8 x 16 L
Auto switch
Auto switch
mounting band
Auto switch
Auto switch
mounting band
D-A3쏔, D-G3/K3 type
1. Loosen the auto switch mounting screws at both sides to pull down the
hook.
2. Put an auto switch mounting band on the cylinder tube and set it at the
auto switch mounting position, and then hook the band.
3. Screw lightly the auto switch mounting screw.
4. Set the whole body to the detecting position by sliding, tighten the
mounting screw to secure the auto switch. (The tightening torque
should be about 2 to 3 N·m.)
5. Modification of the detecting position should be made in the state of 3.
D-A44 type
Series C96
How to Mount and Move the Auto Switch
Cylinder
series
C96
32
BMB2
-032
40
BMB2
-040
50
BMB1
-050
63
BMB1
-063
80
BMB1
-080
100
BMB1
-100
125
BS1
-125
Applicable bore size (mm)
Auto Switch Mounting Bracket Part No. (Band)
How to Mount and Move the Auto Switch
<Applicable Auto Switch>
Solid state switch ··· D-M9N(V), D-M9P(V), D-M9B(V)
D-M9NW(V), D-M9PW(V), D-M9BW(V)
D-M9NA(V), D-M9PA(V), D-M9BA(V)
Reed switch ·········· D-A90(V), A93(V), A96(V)
1. Fix it to the detecting position with a set screw by installing an auto
switch mounting bracket in cylinder tie-rod and letting the bottom sur-
face of an auto switch mounting bracket contact the cylinder tube firmly.
2. Fix it to the detecting position with a set screw (M4).
(Use a hexagon wrench.)
3. Fit an auto switch into the auto switch mounting groove to set it roughly
to the mounting position for an auto switch.
4. After confirming the detecting position, tighten up the mounting screw
(M2.5) attached to an auto switch, and secure the auto switch.
5. When changing the detecting position, carry out in the state of 3.
Note 1) To protect auto switches, ensure that main body of an auto switch should be
embedded into auto switch mounting groove with a depth of 15 mm or more.
Note 2) Set the tightening torque of a hexagon socket head set screw (M4) to be 1.0
to 1.2 N·m.
Note 3) When tightening an auto switch mounting screw (M2.5), use a watchmaker’s
screwdriver with a grip diameter of 5 to 6 mm.
Also, set the tightening torque to be 0.05 to 0.15 N·m. As a guide, turn 90°
from the position where it comes to feel tight.
Cylinder
series
C96
32
BMB5
-032
40
BMB5
-032
50
BA7
-040
63
BA7
-040
80
BA7
-063
100
BA7
-063
125
BA7
-080
Applicable bore size (mm)
Auto Switch Mounting Bracket Part No.
(Including Bracket, Set Screw)
Put the auto switch
on the surface of the
cylinder tube.
Cylinder tube
Tie-rod
Watchmaker’s
(precision)
screwdriver
Auto switch
mounting
bracket
Hexagon socket
head set screw
M4
Auto switch
Auto switch mounting screw
M2.5 x 0.45 x 4 L
r
e
w
q
Note 1) When using type D-M9쏔A(V)L, please order stainless steel screw set BBA1
separately (page 34) , and use the stainless steel set screws, after selecting
set screws of the appropriate length for the cylinder series—as shown in the
table above.
Note 2) Color or gloss differences in the metal surfaces have no effect on metal per-
formance.
The special properties of the chromate (trivalent) applied to the main body of
the auto switch mounting bracket for BA7-쏔and BMB5-쏔result in differ-
ences in coloration depending on the production lot, but these have no ad-
verse impact on corrosion resistance.
Tie-rod MountingMounting Bracket

33
How to Mount and Move the Auto Switch
Note 1) When tightening an auto switch mounting screw, use a watch-
maker’s screwdriver with a handle diameter of 5 to 6 mm.
Also, set the tightening torque to be 0.05 to 0.1 N·m.
As a guide, turn 90°from the position where it comes to feel
tight. Set the tightening torque of a hexagon socket head set
screw (M4 x 0.7) to be 1.0 to 1.2 N·m.
1. Fix it to the detecting position with a set screw by installing an auto
switch mounting bracket in cylinder tie-rod and letting the bottom sur-
face of an auto switch mounting bracket contact the cylinder tube firm-
ly. (Use a hexagon wrench.)
2. Fit an auto switch into the auto switch mounting groove to set it roughly
to the mounting position for an auto switch.
3. After confirming the detecting position, tighten up the mounting screw
attached to an auto switch, and secure the auto switch.
4. When changing the detecting position, carry out in the state of 2.
How to Mount and Move the Auto Switch
1. Slightly screw the hexagon socket head cap screw (M4 x 0.7 x 8 L) into
the M4 tapped portion of auto switch mounting bracket. (2 locations)
Use caution that the tip of the hexagon socket head cap screw should
not stick out to the concave portion of auto switch mounting bracket.
2. Put a hexagon socket head cap screw (M3 x 0.5 x 14 L) through the
auto switch's through-hole (2 locations), and then push it down into the
M3 tapped part on the auto switch mounting bracket while turning it
lightly.
3. Place the concave part of the auto switch mounting bracket into the cy-
linder tie-rod, and slide the auto switch mounting bracket in order to set
roughly to the detecting position.
4. After reconfirming the detecting position, tighten the M3 mounting
screw to secure the auto switch by making the bottom face of auto
switch attached to the cylinder tube. (Tightening torque of M3 screw
should be 0.5 to 0.7 N·m.)
5. Tighten up M4 screw of auto switch mounting bracket to secure the
auto switch mounting bracket. (Ensure that tightening torque of M4
screw should be set 1.0 to 1.2 N·m.)
Cylinder
series
C96
32
BMB3T
-040
40
BMB3T
-040
50
BMB3T
-050
63
BMB3T
-050
80
BMB3T
-080
100
BMB3T
-080
125
BAP2T
-080
Applicable bore size (mm)
Auto Switch Mounting Bracket Part No.
(Including Bracket, Screw)
Cylinder
series
C96
32
BMB4
-032
40
BMB4
-032
50
BMB4
-050
63
BMB4
-050
80
BA4
-063
100
BA4
-063
125
BA4
-080
Applicable bore size (mm)
Auto Switch Mounting Bracket Part No.
(Including Bracket, Set Screw)
Note 2) When using type D-Y7BAL, please order stainless steel screw set BBA1 sep-
arately (page 34), and use the stainless steel set screws, after selecting set
screws of the appropriate length for the cylinder series—as shown in the ta-
ble above.
How to Mount and Move the Auto Switch
<Applicable Auto Switch>
Solid state switch ··· D-Y59 , Y69 , D-Y7P(V)
D-Y7NW(V), Y7PW(V), Y7BW(V)
D-Y7BAL
Reed switch ·········· D-Z73, Z76, Z80
<Applicable Auto Switch>
Solid state switch ··· D-P4DWL
A
BA B
Hexagon socket head set screw Note 2)
Auto switch
mounting bracket
M4 x 0.7 x 6 L
Auto switch
Watchmaker’s (precision) screwdriver
Auto switch
mounting screw
Tie-rod
M4 x 0.7 x 8 L
Hexagon socket
head cap screw
M3 x 0.5 x 14 L
Tie-rod
Auto switch
Auto switch
mounting bracket
Hexagon socket
head cap screw
∗To protect auto switches, ensure that main body of an auto switch should
be embedded into auto switch mounting groove with a depth of 15 mm or
more.

34
<Applicable Auto Switch>
Solid state switch ··· D-F59, D-F5P
D-J59, D-J51, D-F5BAL
D-F59W, D-F5PW, D-J59W
D-F59F, D-F5NTL
Reed switch ·········· D-A53, D-A54, D-A56, D-A64, D-A67
D-A59W
1. Fix the auto switch on the auto switch mounting bracket with the auto
switch mounting screw (M4) and install the set screw.
2. Fit the auto switch mounting bracket into the cylinder tie-rod and then
fix the auto switch at the detecting position with the hexagonal wrench.
(Be sure to put the auto switch on the surface of cylinder tube.)
3. When changing the detecting position, loosen the set screw to move
the auto switch and then re-fix the auto switch on the cylinder tube.
(Tightening torque of M4 screw should be 1.0 to 1.2 N·m.)
Tie-rod MountingMounting Bracket
How to Mount and Move the Auto Switch
Set screw (M4)
Tie-rod
Auto switch mounting screw (M4)
Auto switch
Auto switch mounting bracket
Cylinder
series
C96
32
BT-03
40
BT-03
50
BT-05
63
BT-05
80
BT-06
100
BT-06
125
BT-08
Applicable bore size (mm)
Auto Switch Mounting Bracket Part No.
(Including Bracket, Screw, Set Screw)
[Mounting screws set made of stainless steel]
The following set of mounting screws made of stainless steel is also available. Use it
in accordance with the operating environment.
(Please order the auto switch mounting bracket separately, since it is not included.)
BBA1: For D-A5/A6/F5/J5
“D-F5BAL” switch is set on the cylinder with the stainless steel screws above when
shipped from factory.
When a switch is shipped independently, “BBA1” screws are attached.
Auto Switch Mounting Screw Set
Part no.
BBA1
Contents
Description
Auto switch mounting screw
No.
1
3
2
2
2
Set screw
Set screw
M4 x 0.7 x 8L
M4 x 0.7 x 6L
Size
M4 x 0.7 x 8L
Quantity
1BT-쏔쏔
BT-03, BT-04, BT-05
BT-06, BT-08, BT-12
BA4-040, BA4-063, BA4-080
BMB4-032, BMB4-050
BMB5-032
BA7-040, BA7-063, BA7-080
BT-16, BT-18A, BT-20
BS4-125, BS4-160
BS4-180, BS4-200
BS5-125, BS5-160
BS5-180, BS5-200
D-A5, A6
D-F5, J5
D-Z7, Z8
D-Y5, Y6, Y7
D-A9
D-M9
D-A5, A6
D-F5, J5
D-Z7, Z8
D-Y5, Y6, Y7
D-A9
D-M9
Applicable auto switch
mounting bracket part no. Applicable auto switch

These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”They are all important notes for safety and must be followed in addition to International
Standards (ISO/IEC), Japan Industrial Standards (JIS)∗1) and other safety regulations∗2).
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety.
etc.
∗2) Labor Safety and Sanitation Law, etc.
1. The compatibility of the product is the responsibility of the person who designs the equipment
or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be
decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined
its compatibility with the product. This person should also continuously review all specifications of the product referring to its
latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or
equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or
runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power
from any appropriate source is cut, and read and understand the specific product precautions of all relevant products
carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military,
medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits,
clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard
specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective
function, and periodical checks to confirm proper operation.
Warning
Caution: Operator error could result in injury or equipment damage.
Danger : In extreme conditions, there is a possibility of serious injury or loss of life.
Warning : Operator error could result in serious injury or loss of life.
Safety Instructions
Back page 1

Limited Warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited Warranty and Disclaimer” and “Compliance
Requirements”. Read and accept them before using the product.
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract
if necessary. If anything is unclear, contact your nearest sales branch.
Caution
Limited Warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is deliv-
ered.∗3)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
∗3) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the
deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade
and Industry (Foreign Exchange and Foreign Trade Control Law).
Safety Instructions
Back page 2