SMC Networks EX510-GPR1 Series User manual

Fieldbus system
P OFIBUS DP Compatible GW unit
Operation Manual
EX510 - GP 1
#;@1'<1/525/-@5;:?->1?A.61/@@;/4-:31C5@4;A@<>5;>:;@5/1-:0-:E;.853-@5;:;:@41<->@;2@419-:A2-/@A>1>
H'";><;>-@5;:88&534@?&1?1>B10 ,※※$"
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: [phone] Fax: [phone]
URL http://www.smcworld.com


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#-91;2%->@?//1??;>51? 
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(>;A.81?4;;@5:3 
(-.81;2;:@1:@?
OPE ATO
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7:;C81031;29-/45:1>E-:0-<<->-@A?1?@4-@A?125180.A?
?E?@19-:04-B12A887:;C81031;2-??19.8E;<1>-@5;:-:0
9-5:@1:-:/1;2?A/41=A5<91:@
G%81-?1>1-0@45?;<1>-@5;:9-:A-8/->12A88E-:0A:01>?@-:05@
.12;>1-??19.85:3;<1>-@5:3;><>;B505:39-5:@1:-:/1?1>B5/1
@;@41-/@A-@;>
(4-:7E;A2;><A>/4-?5:3-:'"25180.A??E?@19,
?1>51?
%81-?1>1-0@45?9-:A-8/->12A88E.12;>1;<1>-@5:3@41<>;0A/@
-:09-71?A>1E;AA:01>?@-:05@?/-<-.585@51?-:08595@-@5;:?
%81-?1711<@45?9-:A-84-:0E2;>2A@A>1>121>1:/1


Safety Instructions
(41<>;0A/@-:0@45?9-:A-8/;:@-5:1??1:@5-85:2;>9-@5;:@;
<>;@1/@A?1>?-:0;@41>?2>;9<;??5.815:6A>E-:0<>;<1>@E
0-9-31-:0@;1:?A>1/;>>1/@4-:085:3
%81-?1/41/7@4-@E;A2A88EA:01>?@-:0@410125:5@5;:;2@41
2;88;C5:391??-31??53:?.12;>13;5:3;:@;>1-0@41@1D@-:0
-8C-E?2;88;C@415:?@>A/@5;:?
%81-?1>1-0@41;<1>-@5;:9-:A-8;2>18-@10-<<->-@A?-:0
A:01>?@-:05@.12;>1;<1>-@5:3@41-/@A-@;>
&1-0@45?9-:A-8-:02;88;C5@?5:?@>A/@5;:?'53:-8C;>0??A/4-?
+&##)($#-:0#$(C588.12;88;C10.E59<;>@-:@
?-21@E5:2;>9-@5;:@4-@9A?@.1/->12A88E>1B51C10
:05/-@1?-<;@1:@5-88E4-F->0;A??5@A-@5;:
C45/4/;A80>1?A8@5:01-@4;>?1>5;A?
5:6A>E52E;A0;:;@2;88;C5:?@>A/@5;:?
5B1?E;A418<2A85:2;>9-@5;:
:05/-@1?-<;@1:@5-88E4-F->0;A??5@A-@5;:
C45/452:;@-B;50109-E>1?A8@5:95:;>
5:6A>E;>9;01>-@15:6A>E
Do not operate the product outside of the specifications.
5>19-82A:/@5;:;>0-9-31@;@41<>;0A/@/-:>1?A8@
*1>52E@41?<1/525/-@5;:?.12;>1A?1
Do not disassemble, modify (including change of printed
circuit board) or repair.
:5:6A>E;>2-58A>1/-:>1?A8@
IMPO TANT MESSAGES
Do not operate in an atmosphere containing flammable or
explosive gases.
5>1;>-:1D<8;?5;:/-:>1?A8@
(45?<>;0A/@5?:;@01?53:10@;.11D<8;?5;:<>;;2
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a
mechanical system.
•Check the product regularly for proper operation.
$@41>C5?19-82A:/@5;:/-:>1?A8@/-A?5:3-:-//501:@
The following instructions must be followed during
maintenance:
GTurn off the power supply.
GStop the air supply, exhaust the residual pressure and
verify that the air is released before performing
maintenance.
$@41>C5?1-:5:6A>E/-:>1?A8@
After maintenance is complete, perform appropriate
functional inspections.
'@;<;<1>-@5;:52@411=A5<91:@0;1?:;@2A:/@5;:<>;<1>8E
'-21@E/-::;@.1-??A>105:@41/-?1;2A:1D<1/@109-82A:/@5;:
Provide grounding to assure the noise resistance of the
product.
:05B50A-83>;A:05:3?4;A80.1<>;B5010/8;?1@;@41<>;0A/@C5@4
-?4;>@/-.81


Safety Instructions (continued)
Note
G+41:/;:2;>95@E@;)!5?>1=A5>10@41'A:5@?4;A80.1A?10
C5@4-)!8-??<;C1>?A<<8E
;88;C@415:?@>A/@5;:?35B1:.18;CC41:4-:085:3E;A><>;0A/@
$>5@C5884-B1->5?7;2.15:30-9-310-:0;<1>-@5:32-58A>1
G$<1>-@1<>;0A/@C5@4@41?<1/52510B;8@-31
G&1?1>B1-?<-/12;>9-5:@1:-:/1
G;:;@>19;B18-.18?
G;:;@0>;<45@;>-<<8E1D/1??5B1?4;/7@;@41<>;0A/@
G;88;C@41?<1/52510@534@1:5:3@;>=A1
G#1B1>9;A:@-<>;0A/@5:-8;/-@5;:@4-@C588.1A?10-?-
2;;@4;80
G;:;@.1:0;>-<<8E@1:?5812;>/1@;/-.81?;>-<<8E2;>/1.E
<8-/5:341-BE8;-0;:@419
G;::1/@C5>1?-:0/-.81?/;>>1/@8E
G;:;@/;::1/@C5>1?C4581@41<;C1>5?;:
G;:;@8-EC5>1?;>/-.81?C5@4<;C1>85:1;>4534B;8@-3185:15:
@41?-91C5>5:3>;A@1
G*1>52E@415:?A8-@5;:;2C5>5:3
G'1<->-@1<;C1>85:12;>?;81:;50B-8B1?2>;9<;C1>85:12;>
:<A@-:0/;:@>;8A:5@
G(-71-<<>;<>5-@191-?A>1?-3-5:?@:;5?1?A/4-?A?5:3-
:;5?1258@1>C41:@41<>;0A/@5?5:/;><;>-@105:@;1=A5<91:@
G'181/@@41<>;<1>@E<1;2<>;@1/@5;:-//;>05:3@;@41
1:B5>;:91:@;2;<1>-@5;:
G(-71?A225/51:@?451805:391-?A>1?C41:5:?@-885:3-@@41
2;88;C5:3<8-/1
<8-/1C41>1:;5?10A1@;?@-@5/181/@>5/5@E5?31:1>-@10
<8-/1C41>1181/@>5/25180?@>1:3@45?4534
<8-/1C41>1@41>15?>-05;-/@5B15>>-05-@5;:
<8-/1:1-><;C1>85:1
G;:;@A?1@41<>;0A/@:1->.E-<8-/1C41>1181/@>5/?A>31?
->131:1>-@10
G+41:-?A>3131:1>-@5:38;-0?A/4-?->18-E;>?;81:;505?
0>5B1:05>1/@8EA?1-:<>;0A/@C5@4-.A58@5:?A>31-.?;>.5:3
18191:@
G(41<>;0A/@5?9->710.A@:;@599A:1@;8534@:5:3?@>571?
(-7191-?A>1?-3-5:?@8534@:5:3?@>571?5:@41?E?@19
G%>1B1:@2;>153:9-@@1>?A/4-?>19:-:@;2C5>1?2>;91:@1>5:3
@41<>;0A/@@;-B;502-58A>1-:09-82A:/@5;:
G";A:@@41<>;0A/@5:-<8-/1@4-@5?:;@1D<;?10@;B5.>-@5;:;>
59<-/@
G;:;@A?1@41<>;0A/@5:-:1:B5>;:91:@@4-@5?1D<;?10@;
@19<1>-@A>1/E/81
G;:;@1D<;?1@41<>;0A/@@;05>1/@?A:8534@
G 11<@41?<1/52510-9.51:@@19<1>-@A>1>-:31
G;:;@1D<;?1@41<>;0A/@@;41-@>-05-@5;:2>;9-41-@?;A>/1
8;/-@10:1->.E
G'1@@41?C5@/41?.EA?5:3-?4-><<;5:@10?/>1C0>5B1>1@/
G(A>:;22@41<;C1>?A<<8E?@;<@41?A<<8510-5>1D4-A?@@41
>1?50A-8<>1??A>1-:0B1>52E@41>181-?1;2-5>.12;>1<1>2;>95:3
9-5:@1:-:/1
G%1>2;>99-5:@1:-:/1-:0/41/7>13A8->8E
G%1>2;>9-<>;<1>2A:/@5;:-8/41/7
G;:;@A?1?;8B1:@??A/4-?.1:F1:1@45::1>1@/@;/81-:@41
<>;0A/@


Communication
connector for
PROFIBUS DP
(1 piece)
Power supply
connector (2 pieces)
Accessory

16
PWR
(V)
PWR
BUS


Specifications
Basic specifications
%>;@;/;8
A?:@1>2-/1
%&$)'%*
&'
&-@10B;8@-31
%;C1>?A<<8E
B;8@-31
*
%;C1>?A<<8E2;>5:<A@-:0/;:@>;885:3+*I
%;C1>?A<<8E2;>;A@<A@*
+->:5:32;>B;8@-310>;<5?35B1:-@-<<>;D*
&-@10/A>>1:@
:<A@;A@<A@
<;5:@
%;C1>?A<<8E2;>5:<A@-:0/;:@>;885:3+"-D
:?501+A:5@:<A@A:5@
%;C1>?A<<8E2;>;A@<A@"-D
:<A@<;5:@"-D$A@<A@<;5:@"-D
4-:31-.81.E?C5@/4?1@@5:3?
Higher-level bus
;99A:5/-@5;:?<110
"-DC5>5:381:3@4∗
>11F12A:/@5;: B-58-.81
7.<?
9
7.<? 7.<? 7.<?
7.<?
7.<?
7.<? 7.<? 7.<?
7.<?
9
9 9
'E:/4>;:;A?2A:/@5;: B-58-.81
00>1???1@@5:3>-:31 @;
∗"-DC5>5:381:3@405221>?01<1:05:3;:@41?<1/525/-@5;:;2-/-.81
(41?<1/525/-@5;:;2C5>5:381:3@45?.-?10;:@E<1/-.81
#A9.1>;2.>-:/41?2;>
5:<A@;A@<A@
.>-:/41?2;>5:<A@
.>-:/41?2;>;A@<A@
;99A:5/-@5;:@E<1
;99A:5/-@5;:<>;@;/;8105/-@102;>'"
;99A:5/-@5;:?<1107.<?
Lower level bus
A>>1:@2;>5:<A@.>-:/4 "-D<1>.>-:/4
A>>1:@2;>;A@<A@ .>-:/4 "-D<1>.>-:/4
>-:/4/-.8181:3@4
@<1>.>-:/49;>81??
@<1>.>-:/49;>81??
@<1>.>-:/49;>81??
Internal circuit
DC-DC
Converter
(Insulation)
+24 V
0 V
COM D
INPUTOUTPUT
+24 V
RD+
RD-
0 V
+24 V
0 V
Power
supply
for output
Power
supply
for input
and
controlling
GW
+24 V
TD+
TD-
0 V


Wiring of branch cables
4 branches for input
4 branches for output
To SI unit
To Input unit
COM D
COM C
COM B
COM A
Branch connector
at cable side
Branch cable
Branch connector
at GW unit side
:?1>@.>-:/4/;::1/@;>;:@41@-.81?5012>;9@41.;@@;9
$";2.>-:/4/;::1/@;>;2+A:5@?501
EX510
4
3
2
1
Insulatingcap Brown Black
White
Blue
Cover Body Branchcable
Pinno.display
%>1??25@@5:3
%>1??@41/;B1>@;@41.;0EC5@4<851>1@/
;:25>9-@5;:
@5?/;9<81@10C5@4-/41/7;:8-@/41?
1:3-35:3
3
4
Branch wiring
(41C5>5:3.1@C11:1-/4A:5@?4;A80A?1.>-:/4/-.81?-:0.1
/;::1/@10C5@4.>-:/4/;::1/@;>?
'A:5@-:0:<A@A:5@4-B1.>-:/4/;::1/@;>?2;>1-/4
Pressure welding for branch connector
(4191@4;0;2<>1??A>1C1805:32;>.>-:/4/;::1/@;>5?
1D<8-5:10
;9<;:1:@?
+;>75:3<>;/10A>1
'1@-.>-:/4/-.81@;@41/;B1>
'1@@41.>;C:C5>1;2@41.>-:/4
/-.81?;@4-@5@/;91?@;@41<5:
"11@@41/-.811:0@;@415:?A8-@5:3
/-<-@@41/;B1>
;80@41/;B1>?;@4-@@41.>-:/4
/-.81/-:.1<A@.1@C11:@41
/;B1>
5D@418-@/4@5<.E5:?1>@5:3@;-4;81
2;>25D5:38-@/4
#;@141/7@41/;8;>;2C5>1C>5@@1:;:-
.>-:/4/;::1/@;>-:0@41/;8;>;2
.>-:/4/-.81->1?-91
5D@;-.;0E@1:@-@5B18E
5@8-@/41?;:-.;0E@;05@/41?;:
@41/;B1>-:0<>1??@419A:@58@41
8-@/41:3-31?@;@4181B18
1
2
Wiring (continued)


Wiring (continued)
&121>@;>-C5:3-.;A@4;C@;/;::1/@@;@41A:5@
VP
RxD/
TxD-N
DGND
RxD/
TxD-P
SHIELD
Green Red Shield
Green Red Shield
VP
390 Ω
RxD/TxD-P
Data Line
Data Line RxD/TxD-N
220 Ω
390 Ω
DGND


Wiring (continued)
Power supply wiring
;::1/@<;C1>?A<<8EC5>5:3@;@41@C;<;C1>?A<<8E<5:
/;::1/@;>?%;C1>?A<<8E?@>A/@A>1/;:?5?@?;2?E?@19?.A@5@
/-:.1A?10C5@4.;@4?5:381<;C1>?A<<8E-:0?1<->-@1<;C1>
?A<<8E
:05B50A-8<;C1>?A<<8E2;>;@41>A:5@?5?:;@:1/1??->E
"-71?A>1;2/;::1/@5;:C5@4@4101?53:-@10<5:(534@1:@41
/;::1/@;>?1/A>18E@;@;#9@534@1:5:3@;>=A1


Display/ Switch Setting (continued)
Address setting (switch No.1 to 7)
88;2@41?1@@5:3?C41:?45<<102>;9<8-:@->1@A>:10$-:0
@41-00>1??5??1@"-71?A>1@;?1@@41?@-@5;::A9.1>5:@41
>-:31;2@;
10987654321
2418163264
ON
SW1
OFF
ON
Address
HOLD/CLR
HW/SW
UNIT STATUS
Switch setting
"-71?A>1@4-@?C5@/4?1@@5:35?<1>2;>910C5@4<;C1>?A<<8E@A>:10;22
$<1:@41/;B1>-:0?1@%?C5@/4C5@4-?9-8828-@.8-01
?/>1C0>5B1>1@/
 #;

00>1??









 #;  #;  #;  #;  #;
$ $ $ $ $ $
$ $ $ $ $ ON
$ $ $ $ $ ON
$ $ $ $ ON $
  
$ $ ON ON $ $
$ $ ON ON $ $
  
ON ON ON ON ON $
ON ON ON ON ON ON
#;
ON
$
ON
$

$
ON

ON
$
∗2@41-00>1???1@@5:35?@A>:10;:-:5:<A@?1@@5:32;>%!5?>1=A5>10
&121>@;$<1>-@5;:"-:A-82;>01@-58
$!!&
!&
A:/@5;:
$A@<A@5?/81->10C41:-/;99A:5/-@5;:1>>;>
;//A>?
$! $A@<A@5?4180C41:-/;99A:5/-@5;:1>>;>
;//A>?
#;
$
ON
";01
+
A:/@5;:
'1@00>1??C5@4'+@;
'+
00>1??->1?1@.E:1@C;>7
(41?1@@5:3C41:?45<<102>;9<8-:@5?
∗'+@;->153:;>10
#;
$
ON
∗$!!&?1@@5:35?9-01-B-58-.81<1>;:1<;5:@.E<->-91@1>
?1@@5:3&121>@;$<1>-@5;:"-:A-82;>01@-58
$ $ $ $ $ $ $
∗'1@@5:3;2@41-00>1??-:0->15:B-850
UNIT STATUS setting (switch No.8)
(41?1@@5:35?-?2;88;C?
(41?1@@5:3?C41:?45<<102>;9<8-:@5?@A>:10$+?@-@A?
5:2;>9-@5;:5?:;@?1:@@;9-?@1>?501-?-:5:<A@0-@-
)#('(()'
$
A:/@5;:
+?@-@A?5:2;>9-@5;:5?:@?1:@@;9-?@1>
?501-?-:5:<A@0-@-
$# +?@-@A?5:2;>9-@5;:5??1:@@;9-?@1>?501
-?-:5:<A@0-@-
#;
$
ON
 ON ON ON ON ON ON ON
Setting of Address, UNIT STATUS, HOLD/CL and
HW/SW mode (SW1)
'1@@5:3;200>1??)#('(()'$!!&-:0+'+
9;01->10;:1C5@4'+
HOLD/CL setting (switch No.9)
(41?1@@5:35?-?2;88;C?
(41?1@@5:3C41:?45<<102>;9<8-:@5?@A>:10$?1@@;!&
HW/SW mode setting (switch No.10)
(41?1@@5:35?-?2;88;C?
(41?1@@5:3C41:?45<<102>;9<8-:@5?@A>:10$?1@@;+
9;01


Input/Output setting (SW2)
:<A@;A@<A@?1@@5:35?<1>2;>910C5@4'+
654321
ON
SW2
OFF
ON
Number of input setting Number of output setting
Troubleshooting
Display/ Switch Setting (continued)
Input setting (switch No.1 to 3),
Output setting (switch No.4 to 6)
(41?1@@5:35?-?2;88;C?88;2@41?1@@5:3?C41:?45<<102>;9
<8-:@->1@A>:10$$<;5:@?



&1910E5?<;?-8
G41/7@41<;C1>2;>;A@<A@*5??A<<8510
G41/7@41.>-:/4 /-.815?/;::1/@10@;'A:5@
G41/7@41!2;><;C1>?A<<8E%+&-:0@41
!2;>/;99A:5/-@5;:$"-@'A:5@->1$#
G:?A>1;A@<A@.>-:/4/A>>1:@0;1?:;@1D/110@41
?<1/525/-@5;:>-:31
G%>;3>-95@-2@1>/41/75:3@41C5>5:3?<1/525/-@5;:
;29-:52;80.8;/7-??19.8E
G41/7@41<;C1>2;>5:<A@-:0/;:@>;885:3+
*5??A<<8510
G41/7@415:<A@A:5@5:05/-@5;:!5?$#
G:?A>15:<A@.>-:/4/A>>1:@0;1?:;@1D/110@41
?<1/525/-@5;:>-:31
G41/7@41/;::1/@5;:;2)#!($"<;>@.>-:/4
@;5:<A@A:5@
G!;2A:A?10$"<;>@0;1?:;@8534@A<C41:
-:5:<A@A:5@5?/;::1/@1041/7@41<;>@5??1@@;
.1A:A?10.E5:<A@<;5:@?1@@5:3
$"5?
:;@!(
'53:-8?
/-::;@.1
>1/15B10
1B1:C5@4-
?1:?;>
';55616 0 Td[(:)]TJ0.0 Td[< 0


Troubleshooting (continued)
P OFIBUS DP compatible communication
!5?
8534@?A<
G41/7@41?53:-885:12>;9%!5?/;>>1/@8E
/;::1/@10
G41/7@41C5>5:3-:0<5::A9.1>?
G41/7@41-00>1???1@@5:35?/;>>1/@
G41/7@41/;::1/@5:3/;:05@5;:;2@41@1>95:-@5:3
>1?5?@;>
G41/7@41:A9.1>;25:<A@;A@<A@5??1@/;>>1/@8E
!5?
8534@?A<
G41/7@41<;C1>2;>;A@<A@*5?<;C1>10
-@-?<1/52510B;8@-31
G41/7@41<;C1>?A<<8EB;8@-312;>;A@<A@5?
-.;B1*
G41/7@415:<A@A:5@5?/;::1/@10-2@1>@415:<A@
<;>@
#; @19 &1910E5?<;?-8
∗&121>@;$<1>-@5;:"-:A-82;>01@-58;2@>;A.81?4;;@5:3