Smithco Spray Star 1008J Quick start guide
Spray Star 1008J
10-100-F w/ TeeJet Radion 8140
SN: 100684
February 2020
Parts & Service
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction..........................................................1-3
Safe Practices ..........................................................2
.............................................................3
..................................................3
Service..................................................................4-9
..........................................................4-6
.....................................................................6
Service Chart............................................................7
.........................................8
.............................................................9
Diagrams ..........................................................10-13
..................................................10-11
.............................................12-13
..............................................13
Parts..................................................................14-43
...............................................14-15
.....................................................16-17
.........................................................18-19
...................................20-21
...........................................................22-23
...............................24-25
............................................26-27
.................................................................28-29
....................................30-31
.........................................................32-33
...........................................................34-35
.........................................................36-37
..........................................36-37
...................................................38-39
.............................40-41
®..............................................42
...............................................43
Accessories ....................................... 44-109
...................................44-45
® .....................................46-47
®.......................48-49
®............................................ 50
® ............................. 51
® .........................................52-55
®................................56-57
® .............................................58-59
® ....................................................... 60
® ................................................... 61
...................................... 62
...................................... 63
.......................................64-65
............................................. 66
................................................... 67
................................................... 68
.....................................70-73
........................................................74-75
....................................76-79
........................................................80-81
....................................................... 82
.......................... 83
............................................................. 84
.................................. 85
..........................................86-87
............................................................ 88
................ 89
...................................................90-91
................................................ 92
................................................... 93
............................................94-99
........................................................100-101
............... 102
.............. 103
®..................................104-105
® ....................106-107
................................... 108
........................................ 109
Reference .......................................110-112
....................................................................... 110
............................ 112
1
Introduction
INTRODUCTION
Smithco
-
Smithco
SMITHCO CUSTOMER SERVICE 1-800-891-9435
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warning.ca.gov
2
Introduction
SAFE PRACTICES
Smithco
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
3
Introduction
SPECIFICATIONS SPRAY STAR 1000
WEIGHTS AND DIMENSIONS
SOUND LEVEL (DBA)
ENGINE
WHEELS & TIRE
PARK BRAKE
SPEED
BATTERY
FLUID CAPACITY
OPTIONAL EQUIPMENT
4
Service
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove
key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the en-
gine manual before operation.
LUBRICATION
ELECTRICAL CONNECTIONS
AIR CLEANER
-
WHEEL MOUNTING PROCEDURE
TIRE PRESSURE
5
Service
MAINTENANCE
ENGINE OIL
-
SAE VISCOSITY GRADES
HYDRAULIC OIL
5.
-
-
6
Service
MAINTENANCE
BATTERY
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte
is splashed on any part of your body, ush all contact areas immediately with liberal
amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used when con-
necting a booster battery. Use proper polarity in order to prevent sparks.
TO JUMP START (NEGATIVE GROUNDED BATTERY):
-
STORAGE
-
7
Service
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, set park
break, block wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
Maintenance Service Interval Maintenance Procedure
Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Change the engine oil lter.
Before each use daily Check the engine oil level.
Clean area around muer and controls.
Check the hydraulic uid level.
Check the tire pressure.
Check condition of hydraulic hoses and ttings.
Inspect and clean the machine.
Aer the rst 50 hours Change Hydraulic Oil Filter.
Every 100 hours Clean or change air lter.1
Clean pre-cleaner.1
Change engine oil and lter.
Replace spark plug .
Lubricate machine.
Clean or change remote air cleaner.
Check the battery uid level and cable connections..
Check muer and spark arrestor.
Check belt tension .
Every 250 hours Check engine valve clearance and adjust if necessary.
Check idle speed.
Clean battery terminals.
Change hydraulic oil lter.
Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))
Every 500 hours or yearly Change fuel lter.
Change hydraulic oil and lter.
Clean oil cooler ns.1
Clean air cooling system.1
Check safety lter in remote air cleaner.
1 In dusty conditions or when airborne debris is present, clean more oen.
8
Service
END USER'S SERVICE CHART
Duplicate this page for routine use
Maintenance Check Item For the week of:
Mon Tues. Wed. urs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.
Clean the air lter
Clean the engine cooling ns.
Check for unusual engine noises
Check the hydraulic oil level
Check hydraulic hoses and ttings for
damage
Check for uid leaks.
Check the tire pressure
Check the Instrumentation
Inspect electrical system for frayed wires
Check park brake adjustment
Change oil lter.
Change oil.
Lubricate Machine
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information
9
Service
ADJUSTMENTS
WHEEL CREEP
-
PARK BRAKE
SPRAY PUMP
1/2
9/163/43/81/2
MASTER BOOM SWITCH (FOOT SWITCH)
SPRAY BOSS CONTROL HANDLE (ORANGE)
10
Diagrams
WIRING DIAGRAM
Use dielectric grease on all electrical connections.
11
Diagrams
WIRING PARTS LIST
REF# PART# DESCRIPTION QUANTITY
17 33-216 Battery 1
1
To reset circuit breaker on ball valve, you must disconnect power to computer.
12
Diagrams
HYDRAULIC DIAGRAM
13
Diagrams
HYDRAULIC DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
18-169 3/8
18-168 3/8
13 8832-24 3/4
15 8832-22 3/4
FITTING TORQUE CHARTS
Over tightened ttings will result in crushing the cone which will create a leak.
Charts Developed by Parker Henniphin
14
Parts
MAIN BODY DRAWING
Parts
15
MAIN BODY PARTS LIST
REF# PART# DESCRIPTION QUANTITY
5/16 1/44
5/16 4
5/16 4
5/16 - 18 4
33-216 Battery 1
5/16
5/16 - 18 8
1/4Sheet
1
16
Parts
CONTROL PANEL DRAWING
Parts
17
CONTROL PANEL PARTS LIST
REF# PART# DESCRIPTION QUANTITY
3/8
3/84
5/16
5/16 - 18 4
3/4
32 18-169 3/8
3/8-16-100 4
3/8 -16 4
1/41/21
18
Parts
FRONT AXLE DRAWING
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