Snorkel S2632E Owner's manual

August 2014
Part Number 1420331
MANUAL
REPAIR PARTS
Serial number S09000 and after
Replaces November 2012

Theaerialplatformis notelectricallyinsulated.Deathorseriousinjurywill result fromcontact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
Ifanaerialplatformisin contactwithanenergizedconductortheplatformoperatormustwarnground
personnelinthe vicinityto stayaway.Theirbodiescanconductelectricitycreatinganelectricalshock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of
the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate
danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
© Snorkel – all rights reserved
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead
andleadcomponents,chemicalsknowntotheStateofCalifornia
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

S2632E – 1420331
Table of Contents
Electrical Hazard ..............................Inside front cover
California Proposition 65 ..................Inside front cover
General Information
About This Manual...................................................... i
Repairs and Maintenance........................................... i
Abbreviations.............................................................. i
Additional Information................................................. i
Service and Parts Information
Ordering Parts........................................................... ii
ANSI and OSHA Compliance.................................... ii
Manuals..................................................................... ii
Machine Information.................................................. ii
Parts Order Form...................................................... iii
Section 1 – Repair Parts
Chassis, Steering and Brakes................................... 3
Pothole Protector .......................................................4
Tray Installation ..........................................................7
Battery Tray – Signet Charger....................................9
Hydraulic Tray...........................................................11
Pothole and Scissor Stack Switch
Mounting – Standard Installation...........................13
Pothole and Scissor Stack Switch
Mounting – CE Installation.....................................15
Scissor Stack........................................................... 17
Platform – Before August 14, 2011.......................... 19
Platform – After August 13, 2011............................. 21
Stack/Platform Installation....................................... 23
Placards and Decals ............................................... 27
Section 2 – Hydraulics
Drive Speed Manifold................................................ 3
Hydraulic Drive Motor.................................................5
Manifold Valve............................................................7
Steering Cylinder........................................................9
Lift Cylinder.............................................................. 11
Section 3 – Electrical
Battery Tray Wiring – Signet Charger........................ 3
Lower Control Box ANSI – Before September 2011...5
Lower Control Box Internal Wiring Harness ANSI
Before September 2011...........................................7
Lower Control Box ANSI – After August 2011.............9
Lower Control Box Internal Wiring Harness ANSI
After August 2011 ..................................................11
Lower Control Box ANSI/AU
After December 15, 2011.......................................13
Lower Control Box Internal Wiring Harness ANSI/AU
After December 15, 2011.......................................15
Lower Control Box CE
Before December 16, 2011....................................17
Lower Control Box Internal Wiring Harness CE
Before December 16, 2011....................................19
Lower Control Box CE
After December 15, 2011.......................................21
Lower Control Box Internal Wiring Harness CE
After December 15, 2011.......................................23
Upper Control Box ANSI
Before December 16, 2011....................................25
Controller Upper Control Box ANSI
Before December 16, 2011....................................27
Upper Control Box ANSI
After December 15, 2011.......................................29
Controller Upper Control Box ANSI
After December 15, 2011.......................................31
Upper Control Box CE
Before December 16, 2011....................................33
Controller Upper Control Box CE
Before December 16, 2011....................................35
Upper Control Box CE/AU
After December 15, 2011.......................................37
Controller Upper Control Box CE/AU
After December 15, 2011.......................................39
Joystick..................................................................40.1
GFCI Electrical Outlet.............................................. 41
Platform Control Cable
Before December 16, 2011....................................43
Platform Control Cable
After December 15, 2011.......................................45
Limit Switch – Before April 11, 2012.........................47
Magnetic Sensor – After April 10, 2012....................49
Main Wiring Harness
Before December 16, 2011....................................51
Main Wiring Harness
After December 15, 2011.......................................53
Electrical System Pin ID
After December 15, 2011.......................................57
Overload System – CE .............................................59
Section 4 – Options
Flashing Light ........................................................... 3
Key Switch................................................................. 5
Airline to Platform.......................................................7
Dual Lanyard Anchorage........................................... 9
Canadian Standards Association Package...............11
Battery Condition Indicator.......................................13
Section 5 – Maintenance
Maintenance ............................................................. 3
Daily Prestart Inspection............................................ 5
Frequent Inspection and Maintenance...................... 7
Annual Maintenance................................................ 11
Major Repairs.......................................................... 13
Lubrication Points.................................................... 15
Batteries ...................................................................16
Fastener Torque Chart............................................. 19

S2632E – 1420331
Appendix
Electrical Schematics
Hydraulic Schematic
Limited Warranty
Contact Information
Europe, Middle East, Africa and Asia.........Back cover
North and South America ...........................Back cover
Australia......................................................Back cover
New Zealand ..............................................Back cover

S2632E – 1420331 i
General Information
About This Manual
This manual covers S2632E aerial platforms. Informa-
tion is included for machines that have been manufac-
tured to conform to all applicable requirements of the
following organizations:
American National Standards Institute (ANSI)
Canadian Standards Association (CSA)
European Committee for Standardization (CE)
Australian Standards (AS) certication
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the Snorkel part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
While Snorkel has attempted in every way to conrm that
all information in this manual is correct, improvements
are being constantly made to the machine that may not
be reected in this manual.
If you nd information in this manual that is not correct
or is confusing, you are urged to report your ndings to
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that spe-
cically identies items warrantied by Snorkel and those
items covered by original manufacturer's warranty. A
copy of the Snorkel Limited Warranty is located on the
inside of the back cover of this manual.
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Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualied and authorized to do so.
Caution
Do not modify this aerial platform without prior writ-
ten consent of Snorkel Engineering Department.
Modication may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this man-
ual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
All correspondence relative to this machine, such as eld
reports, discrepancy reports, requests for information,
etc., should be directed to:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
http://www.snorkellifts.com

S2632E – 1420331
Service and Parts Information
Ordering Parts
When placing an order for service or repair parts,
please have the following machine information readily
available.
Model number
Serial number
Snorkel part number
Description of part
Quantity of parts required
Your purchase order number
Address for order to ship to
The desired shipment method
The parts order form on the following page may be
mailedorfaxedtothe attention of the Parts Department
at the following location:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
Parts Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.snorkellifts.com
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
Ultimatecomplianceto OSHAregulationsis therespon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform.Areprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIAA92.6-2006 Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Copies are also available from:
Scaffold IndustryAssociation, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
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Manuals
Manuals are available from Snorkel to support any of
the machines that we produce.
The specic manuals for S2632E aerial platforms are
as follows:
S1930E/S1932E/S2632E Operator’s Manual ANSI
Snorkel part number – 1360460
S1930E/S1932E/S2632E Operator’s Manual CE
Snorkel part number – 1360417
S1930E/S1932E/S2632E Operator’s Manual AU
Snorkel part number – 1360602
S1930E/S1932E/S2632E Operator’s Manual Spanish
Snorkel part number – 0361645
S2632E Repair Parts Manual
Snorkel part number – 1420331
ANSI Manual of Responsibilities
ANSI/SIAA92.6-2006
Snorkel part number – 0361367
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
Snorkel Dealer or Distributor:
ii

S2632E – 1420331 iii
Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specied:
Fill out completely and fax attention Parts Department to:
Snorkel USA 1-785-989-3077
Snorkel Europe [phone]

S2632E – 1420331

S2632E – 1420331 Repair Parts – 1
Repair Parts

Repair Parts – 2 S2632E – 1420331

S2632E – 1420331 Repair Parts – 3
Chassis, Steering and Brakes
Chassis, Steering and Brakes 1420247 1

Repair Parts – 4 S2632E – 1420331
Pothole Protector
Pothole Protector 1420247 2

S2632E – 1420331 Repair Parts – 5
1 1420075 1 WLDMT, FRAME S2632M
2 2594908 2 BRG 55MM X 60MM X 20MM
3 2594909 2 BRG 55MM X 60MM X 45MM
4 2580410 2 BRG THR 55MM X 75MM X 4MM
5 1420093 1 WLDMT, LH STEERING
6 1420094 1 WLDMT, RH STEERING
7 1420085 1 PLT, STEERING LINKAGE
8 2570017 2 BRG FLG 25MM X 30MM X 12MM
9 5563147 2 BSHG MACH 25MM X 38MM X 2MM
10 300542 2 SNAP RING 1.00 EXT HD
11 056021-008 2 WSHR LOCK M8
12 058492-016 2 HHCS M8 X 1.25 X 16 G8.8 ISO 4017 DIN 933
13 6031615 2 MOTOR WHL 28.3 CU 1.5 TAPER RC (REFER TO HYDRAULICS – 5)
14 056065-090 16 HHCS M12 X 1.75 X 90 G8.8 DIN 931
15 056066-012 21 NUT HEX M12 X 1.75 GR 8.8 SELF LOCKING DIN 985
16 6047119 1 CYLINDER, STEER (REFER TO HYDRAULICS – 9)
17 1420124 1 STEER CYLINDER PIN
18 5563077 2 WSHR FLAT 20MM
19 5569975 2 PIN, COTTER .25 X 2.5
20 1370248 4 TIRE WHEELASSY
21 6091501 2 HYD BRAKE/HUB BK10
22 056065-050 1 HHCS M12 X 1.75 X 50 G8.8 DIN 931
23 5569975 4 PIN COTTER .250 DIA 2.50
24 1420062 2 PLT. POTHOLE CAM
25 2570016 6 BSHG FLG 12MM ID X 12MM LG
26 1420092 2 PLT. POTHOLE LINKAGE
27 5563145 6 BLT SHLDR 12MM X 40MM X M10-1.5
28 5560699 23 WSHR FLAT M12
29 065064-010 8 NUT HEX M10 X 1.50 GR 8.8 SELF LOCKING DIN 985
30 056065-065 1 HHCS M12 X 1.75 X 65 G8.8 DIN 931
31 058494-030 1 HHCS M12 X 1.75 X 30 G8.8 DIN 933
32 2580017 1 BRG FLG .500 ID .630 OD 1.00 OILITE
33 1370007 1 PLT. VERTICAL LINK
34 0372092 1 SPCR .656ID 1.13OD
35 2570012 1 BRG FLG .500 ID .630 OD .630 OILITE
36 592144 1 WHSR SPECIAL
37 2580403 2 BRG THR .500ID 1.00OD .125
38 058494-100 1 HHCS M12 X 1.75 X 100 G8.8 DIN 933
39 056067-512 1 NUT, HEX, THIN, M12 X 1.75 DIN 936
40 5530027 2 SPRG POTHOLE EXTENSION SL-19E
41 5563168 4 BLT SHLDR 12MM X 30MM X M10-1.5
42 1370004 2 WLDMT. POTHOLE SKID
43 2570015 4 BSHG FLG 12MM ID X 15MM OD
44 301442 2 SWIVEL 90 SHORT
45 301443 2 SWIVEL 90 LONG
46 5065728 4 FTG, HYD -6 MB TO -8 MJIC
47 056066-008 1 NUT HEX M8 X1.25 GR 8.8 SELF LOCKING DIN 985
NOT SHOWN
1420078 1 PLATE CHASSIS COVER
0580491-020 4 BOLT
5560067 4 NUT SPEED U TYPE M6-1.00
056021-006 4 WASHER LOCK
056069-006 4 STEEL FLAT WASHER M6 DIN125A ZP
056021-006 4 SPRING WASHER M6 DIN127B GR8.8 ZP
Item Part No. Qty. Description
Chassis, Steering and Brakes/Pothole Protector
Chassis, Steering and Brakes/Pothole Protector

Repair Parts – 6 S2632E – 1420331

S2632E – 1420331 Repair Parts – 7
2 1420289 1 HYDRAULIC TRAY ASSEMBLY (REFER TO REPAIR PARTS – 11)
3 1360052 2 PIN, SMALL CAM
4 5563152 4 SETSCR M10-1.25 X 12MM CONE PT
5 1420111 1 BATTERY TRAYASSEMBLY (REFER TO REPAIR PARTS – 9)
6 056065-09 2 HHCS M12 X 1.75 X 90 G8.8 DIN 931
7 056066-01 4 NUT HEX M12 X 1.75 GR8.8 SELF LOCKING
8 5560699 4 WASHER FLAT M12
Tray Installation
Item Part No. Qty. Description
Tray Installation TRAYINSTALL

Repair Parts – 8 S2632E – 1420331

S2632E – 1420331 Repair Parts – 9
Battery Tray – Signet Charger
6
1
22
21
17
23
4
5
19 18
24
25
26
12 13
16 14
8
9
7
11
17 3
2
20
11
15
10
Battery Tray – Signet Charger 1420288 A
1 1420099 1 WELDMENT, BATTERY TRAY
2 300491 1 LATCH RH TRAY ROTARY LOCK
3 300840 1 LOCKOUT LEVER ASSEMBLY
4 3069521 1 FLANGE INLET 15A 125V NEMA 5-15
5 3050027 4 BATTERY 6 VOLT TYPE T-145
6 2509705 2 BRG FLG TRAY DOORS
7 512459-020 7 HHCS M4 X 0.7 X 20 GR8.8 ISO 4017 DIN 933
8 056069-004 7 M4 FLAT WASHER DIN 125
9 056066-004 7 NUT HEX M4 X 0.7 GR8.8 SELF LOCKING DIN 985
10 058490-012 2 HHCS M5 X 0.8 X 12 GR8.8 ISO 4017 DIN 933
11 056066-005 4 NUT HEX M5 X 0.8 GR8.8 SELF LOCKING DIN 985
12 5560632 2 BOLT HEXHD M8-1.2535MM
13 056066-008 2 NUT HEX M8 X 1.25 GR8.8 SELF LOCKING DIN 985
14 056064-006 1 NUT HEX M6 X 1.0 GR10.9 SELF LOCKING DIN 985
15 056067-006 1 NUT HEX M6 X 1.0 DIN 934
16 5560046 1 SCR THUMB M6-1.0 X 25MM
17 3020049 2 SWITCH
18 446076 1 FUSE
19 446086 1 FUSE BLOCK
20 5563164 2 FSHCS M5-0.8 X 30
21 3040269 10 BOOT BATTERY CABLE END BLK 1/0
22 3040270 2 BOOT BATTERY CABLE END Y-TYPE
23 1450029 1 SIGNET CHARGER GLOBAL INPUT 25A
1450303 1 AC POWER CORD NOT SHOWN
24 056058-030 4 HHCS M6 X 1 X 30 GR8.8 ISO 4014 DIN 931
25 056069-006 4 M6 FLAT WASHER DIN 125
26 056066-006 4 NUT HEX M6 X 1 GR8.8 SELF LOCKING DIN 985
Item Part No. Qty. Description

Repair Parts – 10 S2632E – 1420331

S2632E – 1420331 Repair Parts – 11
Hydraulic Tray
Hydraulic Tray
8
42
44 22
6
7
27
2
9
10
23
22
22 26 25
8
24
41
18
43
19
17
16
15
102 102
20
21
18
14 32
33
34
31 30
4
13
111
111
111
111 111
111
100
108 112
101
105
109
110
107
106
103
104
30
29
12
4
28
1
103
20
11
20 20
21
20
37
30
36
40
39
38
35
4
5
3
2
8
23
1420289
1 1420102 1 WLDMT. HYDRAULIC TRAY
2 1420057 1 RESERVOIR HYDRAULIC
8113671 1 CAP
3 114067-000 1 FILTER RETURN IN TANK
4 056069-006 8 M6 FLAT WASHER DIN 125
5 5563199 2 SLOTTED HEX WSHR HD SHT MTL SCR #14 X 1.00
6 986299 3 WASHER, FLAT, .375 STANDARD, PLATED
7 970469 3 BLT HEXHD .375-16 1.00 GR5
8 6019056 1 SCISSORS MANIFOLD (REFER TO HYDRAULICS – 7)
9 987139 3 WSHR LOCK .500 SPLIT TYPE
10 970889 3 BLT HEXHD .500-13 1.00 GR 5
11 3087803 1 LCD SCREEN PG TRIONIC
12 3087800 1 PG TRIONICS EZLIFT 230 CONTROLLER
13 3087787 1 CONTACTOR, 24V SEALED
14 3087790 1 MOTOR 24V PUMP MOUNT
15 6029667 1 PUMP 2 SEC 6CC/4CC FLUIDTECH
Continued on next page...
Item Part No. Qty. Description

Repair Parts – 12 S2632E – 1420331
Hydraulic Tray
Hydraulic Tray 1420289
16 987119 2 WSHR LOCK .375 SPLIT TYPE
17 970389 2 BLT HEXHD .375-16 1.25 GR5
18 5065709 2 FTG, HYD -8 MB TO -8 MJIC
19 5065711 1 FTG, HYD -10 MB TO -8 MJIC
20 5035306 5 ADAPTER 90 DEG ELBOW -8 SAE TO -8 JIC
21 5037006 2 ADAPTER 90 DEG ELBOW SWIVEL -8 JIC
22 5065705 3 FTG, HYD -6 MB TO -4 MJIC
23 5070006 2 NIPPLE DIAGNOSTIC -4 SAE
24 5065815 1 FTG, HYD -8 MB TO -6 MJIC LONG
25 5036703 1 ADAPTER TEE SWIVEL -4 JIC TO -4 JIC FEMALE TO -4 JIC
26 5070005 1 NIPPLE DIAGNOSTIC -4JIC FEMALE
27 5065711 1 FTG, HYD -12 MB TO -8 MJIC
28 2509705 2 BRG. FLG. TRAY DOORS
29 056058--030 4 HHCS M6 X 1 X 30 G8.8 ISO 4014_DIN 931
30 056066-006 7 NUT, HEX M6 X 1.0 GR 8.8 SELF LOCKING DIN 985
31 056058--040 2 HHCS M6 X 1 X 40 G8.8 ISO 4014_DIN 931
32 056069-010 4 M10 FLAT WASHER DIN 125
33 056060-040 4 HHCS M10 X 1.5 X 40 G8.8 DIN 933
34 056066-010 4 NUT HEX M10 X1.50 GR 8.8 SELF LOCKING DIN 985
35 300492 1 LATCH LH TRAY ROTARY LOCK
36 5560046 1 SCR THUMB M6-1.0 X 25MM
37 056067-006 1 NUT, HEX, M6 X 1.0 DIN 934
38 056066-008 2 NUT HEX M8 X1.25 GR 8.8 SELF LOCKING DIN 985
39 056069-008 2 M8 FLAT WASHER DIN 125
40 056059-040 2 HHCS M8 X 1.25 X 40 G8.8 ISO 4014_DIN 931
41 5036905 1 ADAPTER 45 DEG ELBOW SWIVEL -6 JIC
42 5035706 1 ADAPTER 45 DEG ELBOW -8 SAE -8 JIC
43 5036906 1 ADAPTER 45 DEG ELBOW SWIVEL -8 JIC
44 5037003 1 ADAPTER 90 DEG ELBOW SWIVEL -4 JIC
100 0162244 1 WIRE 2 R312 R37520 RED
101 0150459 1 WIRE 2 R313I R313I 12 SP-28/28
102 0071213 2 HOSE -8-8S-8S 16 100R2
103 0070791 2 HOSE -8-8S-8S 20.5 100R2
104 3049850 1 WIRE 12 R313I R313I 12 SP
105 1420310 1 WIRE 2 R375 R313 10 BLACK
106 1370382 1 HARNESS ONBOARD DIAGNOSTIC
107 0371889 1 DIODE WIRE ASSEMBLY
108 300189 1 WIRE 2 R375I R312I 102 RED
109 1420296 1 WIRE 2 R375 R313 100 BLACK
110 0371888 1 DIODE WIRE ASSEMBLY
111 3040269 6 BOOT BATTERY CABLE END BLACK 1/0GA
112 3040270 1 BOOT BATTERY CABLE END Y TYPE
Item Part No. Qty. Description