Sony HKSP-R80 User manual

ROUTING SWITCHER CONTROLLER
HKSP-R80
ROUTING SWITCHER BACKUP CPU
HKSP-R81
MAINTENANCE MANUAL
1st Edition (Revised 1)
Serial No. 10001 and Higher (HKSP-R80)
Serial No. 20001 and Higher (HKSP-R81)

HKSP-R80
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

HKSP-R80
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
1 (P)
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandépar le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning måkun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitäkäytetty paristo valmistajan ohjeiden
mukaisesti.

HKSP-R80
2 (P)
For the customers in the Netherlands
Voor de klanten in Nederland
Hoe u de batterijen moet verwijderen, leest u in de tekst
van deze handleiding.
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer”oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.

1 (E)
HKSP-R80
Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manuals................................................................................................... 3 (E)
Contents ............................................................................................................... 4 (E)
Trademarks .......................................................................................................... 4 (E)
1. Service Overview
1-1. Notes on Repair Parts ............................................................................ 1-1 (E)
1-2. Replacement of Fuse / IC Link ............................................................. 1-1 (E)
1-3. Error Indication ..................................................................................... 1-2 (E)
1-4. Replacement of Board ........................................................................... 1-3 (E)
1-4-1. Front Side .............................................................................1-3 (E)
1-4-2. Rear Side .............................................................................. 1-4 (E)
1-5. Replacement of Lithium Battery ........................................................... 1-6 (E)
1-6. Operation after Replacement of IC ....................................................... 1-7 (E)
1-6-1. IC602 (CPU-355 Board) ...................................................... 1-7 (E)
1-6-2. IC603 to IC605 (CPU-355 Board) ....................................... 1-8 (E)
1-6-3. EEPROM .............................................................................. 1-9 (E)
1-6-4. IC201 (CPU-355 Board) .................................................... 1-12 (E)
1-6-5. IC302 (CPU-355 Board) .................................................... 1-12 (E)
1-7. Confirmation of Board Information .................................................... 1-12 (E)
1-8. Writing the MAC Address .................................................................. 1-14 (E)
1-9. Upgrading the PLD Version................................................................ 1-15 (E)
1-10. Upgrading Software Version............................................................... 1-16 (E)
1-11. Confirmation of Version ..................................................................... 1-18 (E)
2. Spare Parts
3. Semiconductor Pin Assignments
4. Overall Block Diagram

2 (E) HKSP-R80
5. Schematic Diagrams
CN-2334 SUFFIX: -11 ........................................................................... 5-2
SUFFIX: -12 ..................................................................... 5-2 (a)
CN-2335 SUFFIX: -11 ........................................................................... 5-6
SUFFIX: -12 ..................................................................... 5-6 (a)
CPU-355 ................................................................................................ 5-9
IF-844 .................................................................................................. 5-22
IF-1160 .................................................................................................. 5-23
LE-264 .................................................................................................. 5-25
6. Board Layouts
IF-844 .................................................................................................... 6-1
IF-1160 .................................................................................................... 6-1
LE-264 .................................................................................................... 6-1
CN-2334 SUFFIX: -11 ........................................................................... 6-2
SUFFIX: -12 ..................................................................... 6-2 (a)
CN-2335 SUFFIX: -11 ........................................................................... 6-3
SUFFIX: -12 ..................................................................... 6-3 (a)
CPU-355 ................................................................................................... 6-4

3 (E)
HKSP-R80
Manual Structure
Purpose of this manual
This manual is the maintenance manual of Routing Switcher Controller HKSP-R80
and Routing Switcher Backup CPU HKSP-R81.
This manual is intended for use by trained system and service engineers, and
describes the information for maintenance and detailed service.
Related manuals
The following manuals are prepared for HKSP-R80/R81.
..
..
.Operation Manual (Supplied with HKSP-R80)
This manual describes the software application and operation of HKSP-R80.
..
..
.Installation Manual (Supplied with HKSP-R80)
This manual describes the information on installing the HKSP-R80/R81.
..
..
.System Setup Manual (Supplied with HKSP-R80)
This manual describes the software initialization and operation confirmation.
..
..
.Protocol Manual (Available on request)
This manual describes the protocol for controlling this board. The manual below is
provided for the protocol that this board can support.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
S-BUS PROTOCOL AND COMMAND SPECIFICATIONS
(S-BUS remote terminal control protocol)
Part No.: 9-977-477-1X
..
..
.“Semiconductor Pin Assignments”CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in B&P Company equipment.
Semiconductors that cannot be searched for on this CD-ROM are listed in the
service manual for the corresponding unit. The service manual contains a com-
plete list of all semiconductors and their ID Nos., and thus should be used together
with the CD-ROM.
Part number: 9-968-546-XX

4 (E) HKSP-R80
Contents
This manual is organized by following sections.
Section 1 Service Overview
This section explains the information and procedure required for service such as lists
of error code and remedy, procedure for writing of board information after
replacement of IC, and procedure for upgrading software version.
Section 2 Spare Parts
This section describes the spare parts.
Section 3 Semiconductor Pin Assignments
This section contains information on semiconductors used for unit.
It includes a complete list of the semiconductors and their ID Nos. for retrieving
information on “Semiconductor Pin Assignments”CD-ROM, which is available
separately.
Please refer to this section together with the “Semiconductor Pin Assignments”CD-
ROM.
Information on the semiconductors not contained in the CD-ROM at the time of
issue of this manual, if any, is given in this section as well.
Section 4 Overall Block Diagram
This section describes the overall block diagram.
Section 5 Schematic Diagrams
This section describes the schematic diagrams of each board.
Section 6 Board Layouts
This section describes the board layouts of each board.
Trademarks
Trademarks and registered trademarks used in this manual are follows.
.Windows 98, Windows 2000, Windows XP, and MS-DOS are registered
trademarks of Microsoft Corporation.
.IBM and AT are registered trademarks of International Business Corporation.
.Ethernet is a registered trademark of Xerox Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.

1-1 (E)
HKSP-R80
Section 1
Service Overview
1-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked !are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o”at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
1-2. Replacement of Fuse / IC Link
w
A fuse and IC link are critical parts to safe operation.
Replace this component with Sony parts whose part
numbers appear in this manual published by Sony.
If not, this may cause a fire or electric shock.
Be sure to use the specified component in this manual.
The fuses and IC links are mounted on the boards below.
Be sure to replace with the specified fuse and IC link as
shown below after removing the foreign substances that
may cause the shorts.
CPU-355 board
Ref No. (Address) Description Parts No.
F1201 (C-3) Fuse Chip !1-533-999-21
2A/125V
CN-2334 board
Ref No. (Address) Description Parts No.
F101 (A-1) Fuse Chip !1-533-998-21
1A/125V
PS101 (B-2) IC Link 2.5A !1-576-398-21
CN-2335 board
Ref No. (Address) Description Parts No.
F101 (A-1) Fuse Chip !1-533-998-11
1A/125V

1-2 (E) HKSP-R80
Error code Error symbol
E.27 SBUS
E.50 BT
E.80 MEM
E.FE PG
E.FF CN
Warning code
Error code Error symbol
W.60 REF
(Not displayed)
1-3. Error Indication
When an error or warning occurs, PFV-SP series and HKSP-R80 operate as follows.
.The output of 4-pin (BOARD ERROR OUT) or 5-pin (BOARD WARNING OUT) of the STATUS
OUT connector of the connector panel of the PFV-SP series becomes high impedance (low level in
normal operation).
.The STATUS indicator of the PFV-SP series blinks in red (error) or in green (warning).
.The STATUS indicator of the indicator panel of the CPU-355 board blinks in red (error) or in green
(warning).
.The error code and error symbol are displayed on the status indicator of the indicator panel of the CPU-
355 board alternately.
When there is no error, “R80”is displayed on the status indicator. On similar occasions, when the BZR-
IF810 is installed in the HKSP-R80, “810”is displayed. (The STATUS indicator lights in green.)
n
For the error message displayed on the personal computer (terminal emulator) connected to the
REMOTE3 connector or DATA connector, refer to the system setup manual supplied with the HKSP-
R80.
Error code
Description
Although S803-1 is set to OFF
(SYNC), no reference signal is input.
Although the CPU-355 board for
backup is installed, it does not start.
Remedy
Input the reference signal to the
connectors (REF IN A/B) of the PFV-SP
series correctly and set the reference
channel used in S802-7 (REF A/B)
correctly. In the case that the reference
signal is not used, set S803-1 to ON
(ASYNC).
Replace the CPU-355 board for backup.
Description
Connection error of S-BUS
Error of lithium battery (BT501) for
backup
Error of the checksum of ROM (IC602
to IC605) or writing error of RAM
(IC503 to IC506)
n
When restarting the HKSP-R80 after
rewriting the application software, this
error code is displayed.
However, it does not indicate
abnormal state.
System does not start for a reason
that the program is not downloaded
correctly.
Connector board is not installed in the
correct slot or no connector board is
installed in the slot.
Remedy
Check the connections among the
devices in the S-BUS link, then attach a
75 Zterminator.
Replace the lithium battery. (Refer to
Section 1-5.)
Replace the corresponding IC.
Download the program again.
Install the connector board in the slot
correctly.
1-3. Error Indication