Sony ODS-D280U User manual

OPTICAL DISC ARCHIVE DRIVE UNIT
ODS-D280U
ODS-D280F
SERVICE MANUAL
1st Edition (Revised 2)
CorrectedonMarch13,2020

警告
このマニュアルは，サービス専用です。
お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。
WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
注意
外装部品を外した状態で，電源を入れないでください。
外装部品がない状態で電源を入れると，けがや感電，レーザー光による障害の原因となります。
CAUTION
Do not turn on the power with cabinet parts removed.
Turning on the power without any of exterior parts may cause injury, electric shock, or failure due to laser light.
ODS-D280U/ODS-D280F

Laser Diode Properties
Wavelength: 400 nm to 410 nm
Emission duration: Continuous
Laser output power: 388 mW (max. of
pulse peak), 150 mW (max. of CW)
Standard: IEC60825-1 (2007)
IEC60825-1 (2014)
Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.
CAUTION
CAUTION
The use of optical instruments with this product will
increase eye hazard.
CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
This Optical Disc Archive Drive Unit is
classified as a CLASS 1 LASER
PRODUCT.
ODS-D280U/ODS-D280F

Table of Contents
Manual Structure
Purpose of this manual....................................................................................................................7
Related manuals...........................................................................................................................7
Non-disclosed boards.....................................................................................................................7
1. Service Overview
1-1. Operating Environment....................................................................................................... 1-1
1-2. Supplying Power.............................................................................................................. 1-2
1-3. Connection to Personal Computer............................................................................................ 1-3
1-3-1. Connection Between ODS-D280F and Personal Computer............................................................1-3
1-4. Measures to Be Taken when the Drive Cannot Be Recognized from the Connected Equipment............................ 1-4
1-4-1. Measures to Be Taken when ODS-D280U Cannot Be Recognized from the Connected Equipment..................1-4
1-4-2. Measures to Be Taken when ODS-D280F Cannot Be Recognized from the Connected Equipment..................1-7
1-5. Recommended Power Cord..................................................................................................1-10
1-6. Accessories...................................................................................................................1-11
1-7. Cables........................................................................................................................1-12
1-8. Location of Main Parts.......................................................................................................1-13
1-8-1. Location of Boards and Circuit Configuration........................................................................1-13
1-8-2. Location of Main Mechanical Parts...................................................................................1-14
1-9. Location of Sensors and Their Functions....................................................................................1-16
1-10. How to Eject the Cartridge (ODS-D280F)...................................................................................1-18
1-11. How to Eject the Cartridge Manually .......................................................................................1-19
1-12. Circuit-Protection Part List.................................................................................................. 1-26
1-13. Equipment and Fixtures List for Check/Adjustment........................................................................ 1-27
1-13-1. Equipment for Checking and Adjustment.............................................................................1-27
1-13-2. Fixtures................................................................................................................1-27
1-13-3. Sub Parts Package (A-5015-818-A)...................................................................................1-28
1-14. Cautions on Handling the Optical Block Assembly.........................................................................1-29
1-15. Replacement of Carry Loader Assembly.................................................................................... 1-31
1-16. Service Action after Replacing Blocks and Mounted Boards............................................................... 1-32
1-16-1. Optical Block Assembly.............................................................................................. 1-32
1-16-2. Select Loader Assembly, CA Middle Loader Assembly and Carry Loader Assembly...............................1-32
1-16-3. BI-353 Board (ODS-D280U)/BF-92 Board (ODS-D280F)...........................................................1-32
1-16-4. DR-683 Board.........................................................................................................1-32
1-17. Flexible Flat Cable and Coaxial Cable.......................................................................................1-34
1-17-1. Disconnecting/Connecting Flexible Flat Cable.......................................................................1-34
1-17-2. Disconnecting/Connecting Fine-Wire Coaxial Cable.................................................................1-35
1-17-3. Removal/Installation of Power Harness...............................................................................1-36
2. Error Messages
2-1. Error Codes....................................................................................................................2-1
2-1-1. Error 0X, Error 1X......................................................................................................2-2
2-1-2. Error 2X................................................................................................................ 2-4
2-1-3. Error 3X, Error 4X......................................................................................................2-6
2-1-4. Error 5X, Error 7X......................................................................................................2-7
2-1-5. Error 6X, Error 8X......................................................................................................2-8
ODS-D280U/ODS-D280F 1

2-1-6. Error 91, Error 92.......................................................................................................2-9
2-1-7. Error 95, Error 96......................................................................................................2-11
2-2. Error Remedy Method....................................................................................................... 2-15
2-2-1. Error 0X, 1X Error Remedy Method..................................................................................2-15
2-2-2. Error 2X Error Remedy Method...................................................................................... 2-28
2-2-3. Error 3X, 4X Error Remedy Method..................................................................................2-50
2-2-4. Error 5X Error Remedy Method...................................................................................... 2-58
2-2-5. Error 6X, 8X Error Remedy Method..................................................................................2-61
2-2-6. Error 91, 92 Error Remedy Method...................................................................................2-67
2-2-7. Error 95, 96 Error Remedy Method...................................................................................2-73
3. Periodic Inspection and Maintenance
3-1. Periodic Inspection............................................................................................................3-1
3-1-1. Digital Hours Meter.................................................................................................... 3-1
3-1-2. Periodic Inspection and Replacement Parts List....................................................................... 3-2
3-2. Cleaning.......................................................................................................................3-4
3-2-1. General Information for Cleaning Using Cleaning Cloth.............................................................. 3-4
3-2-2. Cleaning the Select Loader Assembly..................................................................................3-4
3-2-3. Cleaning the Carry Loader Assembly ..................................................................................3-4
3-2-4. Cleaning the Spindle Motor............................................................................................ 3-6
3-2-5. Cleaning after Operation in Special Environment......................................................................3-7
3-2-6. Cleaning of Optical Block Assembly Lens Portion.................................................................... 3-9
4. Replacement of Main Parts
4-1. Tightening Torque.............................................................................................................4-1
4-2. Top Cover Assembly..........................................................................................................4-2
4-3. Bottom Plate Assembly....................................................................................................... 4-3
4-3-1. Bottom Plate (F) Assembly (ODS-D280F).............................................................................4-3
4-3-2. Bottom Plate (U) Assembly (ODS-D280U)............................................................................4-3
4-4. MC Top Reinforcing Plate.................................................................................................... 4-5
4-5. FR Front Panel Assembly (ODS-D280U).....................................................................................4-6
4-6. FR Front Block Assembly.....................................................................................................4-7
4-6-1. Removal................................................................................................................ 4-7
4-6-2. Installation..............................................................................................................4-9
4-7. RE Rear Assembly...........................................................................................................4-12
4-8. Power Supply Block......................................................................................................... 4-13
4-9. Fan 40 Assembly (RP) and Fan 60 Assembly (RP)......................................................................... 4-17
4-10. Select Loader Assembly..................................................................................................... 4-20
4-10-1. Removal...............................................................................................................4-20
4-10-2. Installation.............................................................................................................4-22
4-11. Carry Loader Assembly......................................................................................................4-27
4-11-1. Removal...............................................................................................................4-27
4-11-2. Installation.............................................................................................................4-29
4-12. CA Motor Assembly.........................................................................................................4-32
4-13. CA Motor (V) Assembly.....................................................................................................4-33
4-14. CA Upper Assembly.........................................................................................................4-35
4-14-1. CA Upper Assembly.................................................................................................. 4-35
4-14-2. CA Upper BU Assembly..............................................................................................4-39
4-15. CA Middle Loader Assembly................................................................................................4-42
ODS-D280U/ODS-D280F 2

4-16. CA Lower BU Assembly.................................................................................................... 4-43
4-17. SM-45 Board.................................................................................................................4-45
4-18. SM-50 Board.................................................................................................................4-46
4-19. BI-353/BF-92 Board.........................................................................................................4-48
4-19-1. BI-353 Board (ODS-D280U)......................................................................................... 4-48
4-19-2. BF-92 Board (ODS-D280F)...........................................................................................4-49
4-20. PP-61 Board..................................................................................................................4-52
4-21. PP-62 Board..................................................................................................................4-53
4-22. KY-761 Board (ODS-D280U)............................................................................................... 4-54
4-23. CA Anti-Static Brush Assembly/CA Anti-Static Brush Assembly 2........................................................4-55
4-24. Roller Gear Assembly....................................................................................................... 4-56
4-25. CA Arm L Cover Assembly................................................................................................. 4-59
4-26. Air Filter..................................................................................................................... 4-60
4-27. Spindle Motor................................................................................................................4-61
4-28. SE Anti-Static Brush Assembly............................................................................................. 4-64
4-29. Sub Base Assembly..........................................................................................................4-65
4-29-1. Attaching of BU Thread Guard 2..................................................................................... 4-68
4-29-2. Attaching of JS BU Harness Retaining Sheet.........................................................................4-69
4-30. Main Base Assembly.........................................................................................................4-71
4-30-1. Attaching of BU Thread Guard 2..................................................................................... 4-74
4-30-2. Attaching of Heat Transfer Sheet..................................................................................... 4-75
4-31. DR-683 Sub Assembly.......................................................................................................4-76
4-32. DR-683 Main Assembly.....................................................................................................4-78
5. Adjustment of Optical Drive System
5-1. General Information for Adjustment of Optical Drive System............................................................... 5-1
5-1-1. Precautions..............................................................................................................5-1
5-1-2. Preparation for Adjustment.............................................................................................5-1
5-2. OPTICAL Adjustment........................................................................................................ 5-2
5-2-1. MAIN BASE Adjustment.............................................................................................. 5-2
5-2-2. SUB BASE Adjustment................................................................................................ 5-3
5-3. Actions to Be Taken after Adjustment........................................................................................ 5-6
6. Maintenance Mode
6-1. Overview of Maintenance Menu..............................................................................................6-1
6-2. Starting the Maintenance Menu...............................................................................................6-2
6-3. Maintenance Menu List....................................................................................................... 6-5
6-4. CHECK........................................................................................................................6-6
6-4-1. TEMPERATURE SENSOR............................................................................................6-6
6-4-2. FAN MOTOR...........................................................................................................6-6
6-4-3. ACCELERATION SENSE.............................................................................................6-7
6-4-4. LOADER AUTO TEST................................................................................................6-9
6-4-5. LOADER SWITCH...................................................................................................6-10
6-4-6. SLIDER AUTO TEST................................................................................................ 6-13
6-4-7. SPINDLE MOTOR AUTO TEST.................................................................................... 6-14
6-4-8. SA ACTUATOR...................................................................................................... 6-16
6-4-9. LASER................................................................................................................ 6-17
6-5. ADJUST..................................................................................................................... 6-19
6-5-1. OPTICAL............................................................................................................. 6-19
ODS-D280U/ODS-D280F 3

6-6. ERROR LOGGER...........................................................................................................6-20
6-6-1. Displaying Detailed Information of the Error Log....................................................................6-20
6-6-2. Clearing the Error Log................................................................................................ 6-21
6-7. OTHERS.....................................................................................................................6-23
6-7-1. VERSION.............................................................................................................6-23
6-7-2. SERIAL NO...........................................................................................................6-23
6-7-3. UPLOAD TO DR (MAIN)............................................................................................6-24
6-7-4. UPLOAD TO DR (SUB)..............................................................................................6-25
6-7-5. UPLOAD TO BF (ODS-D280F)/UPLOAD TO BI (ODS-D280U).................................................. 6-26
6-7-6. TIMERS-1.............................................................................................................6-27
6-7-7. TIMERS-2.............................................................................................................6-27
6-7-8. RESET HOURS.......................................................................................................6-28
7. Firmware Upgrade
7-1. ODS-D280U...................................................................................................................7-1
7-1-1. Checking the Firmware Version........................................................................................7-1
7-1-2. Upgrading the Firmware................................................................................................7-1
7-2. ODS-D280F...................................................................................................................7-3
8. Circuit Description
8-1. Data Write/Read System...................................................................................................... 8-1
8-2. System.........................................................................................................................8-2
8-3. Loader Control System........................................................................................................8-3
8-4. Power System................................................................................................................. 8-4
9. Spare Parts
9-1. Note on Repair Parts.......................................................................................................... 9-1
9-2. Exploded Views............................................................................................................... 9-2
Top Cover............................................................................................................................9-2
Bottom Plate (ODS-D280U).........................................................................................................9-4
Bottom Plate (ODS-D280F)......................................................................................................... 9-6
Bottom Block........................................................................................................................ 9-8
Power Supply Block................................................................................................................9-10
Select Loader Assembly............................................................................................................9-11
Carry Loader Assembly-1.......................................................................................................... 9-12
Carry Loader Assembly-2.......................................................................................................... 9-13
Sub Base Assembly.................................................................................................................9-14
Main Base Assembly............................................................................................................... 9-15
CA Middle Loader Assembly...................................................................................................... 9-16
9-3. Supplied Accessories........................................................................................................ 9-17
ODS-D280F........................................................................................................................ 9-17
ODS-D280U........................................................................................................................9-17
10. Diagrams
Overall.................................................................................................................................10-1
ODS-D280U/ODS-D280F 4

Frame Wiring..........................................................................................................................10-3
Revision History
ODS-D280U/ODS-D280F 5

Manual Structure
Purpose of this manual
This manual describes the information items that premise the service based on the block-level such as service overview,
error messages, periodic maintenance and inspection and replacement of main parts assuming use of system and service
engineers.
Related manuals
The following manual is provided for this unit in addition to this “Service Manual”.
• Operation Guide (Supplied with this unit)
• Operation Manual CD-ROM (Supplied with this unit. As for ODS-D280U, this manual is included in CD-ROM.)
This manual contains information required to operate and use the unit.
• Factory Service Manual (Available on request)
Parts list, circuit diagram, and board layouts of the unit are included to provide information required for part-level
service.
Non-disclosed boards
For the boards listed below, any complete mounted boards or any component parts must not be replaced. Therefore,
their schematic diagrams, board layouts and spare parts are not disclosed.
• SM-47 board
• SM-48 board
• SM-51 board
ODS-D280U/ODS-D280F 7

Section 1
Service Overview
1-1. Operating Environment
Operating temperature
5 to 40 °C
Operating humidity
20 to 90 % (no condensation)
Storage temperature
–20 to 60 °C
Prohibited installation places
• Places exposed directly to sunlight or intense light
• Places near a heat source
• Dusty places or places subject to constant vibration
• Places in strong magnetic field
• Places subject to much electrical noise
• Places where electrostatic noise is likely to be generated
• Places where specified installation space cannot be provided
• Windtight places
Horizontal installation condition
• When using this unit horizontally: Within 5 degrees
Do not tilt it more than 5 degrees back and forth.
• When using this unit vertically: Within 3 degrees
Do not tilt it more than 3 degrees back and forth.
CAUTION
If the unit is used at a slant, secure it to prevent it from slipping down.
ODS-D280U/ODS-D280F 1-1

1-2. Supplying Power
Connect the specified AC adapter and the power cord to the DC power input connector on the rear of the ODS-D280U/
D280F to supply power.
CAUTION
Using any other AC adapter may cause a failure of the unit or electric shock.
Use the specified AC adapter.
The AC adaptor is not supplied with ODS-D280F. When providing services, use the same AC adaptor as
the one supplied with ODS-D280U. (Part number: A-2165-887-A)
ODS-D280U/ODS-D280F 1-2

1-3. Connection to Personal Computer
1-3-1. Connection Between ODS-D280F and Personal Computer
To service a stand-alone unit of ODS-D280F, connect between the FC connector on the rear of the ODS-D280F and the
FC connector on a personal computer (PC) with an FC board using an FC cable.
Tip
Prepare a PC that accepts any of the following recommended FC boards.
Recommended FC boards:
• QLogic's product:
- QLE2560/2562
- QLE2690/2692
- QLE2740/2742
• Emulex's product:
- LPe12000/12002
- LPe31000/31002
- LPe32000/32002
PC
ODS-D280F
FC connector
FC connector
FC cable
FC board
Tip
For details on the connection of ODS-D280U and PC, refer to the operation manual.
ODS-D280U/ODS-D280F 1-3

1-4. Measures to Be Taken when the Drive Cannot Be Recognized from
the Connected Equipment
1-4-1. Measures to Be Taken when ODS-D280U Cannot Be Recognized from the
Connected Equipment
For Windows
Check (1)
Open Device Manager and check that “SONY ODS-D280U USB Device” is shown in the “Disk drive” field.
Check (2)
Check that “USB Mass Storage Device” is shown in the “Universal serial bus controller” field from Device Manager
in the same way as Check (1).
Check (1):
SONY ODS-D280U USB Device
Check (2):
USB Mass Storage Device
ODS-D280U/ODS-D280F 1-4

Measures
If indication cannot be checked in Check (1) and Check (2) or when a [!], [?], or [x] mark is attached in the device list,
perform the following procedure to check whether indication of Device Manager becomes normal.
1. Check the USB cable connection status, and then check the indication of Device Manager.
2. Unplug and plug the USB cable, and then check the indication of Device Manager.
3. Turn off and on the unit, and then check the indication of Device Manager.
4. Connect the USB cable to another USB port, and then check the indication of Device Manager.
5. Restart the PC, and then check the indication of Device Manager.
6. Replace the USB cable, and then check the indication of Device Manager.
For Macintosh
Check
Open System Information, select “USB” from “Hardware”, and then check that “ODS-D280U” is shown in the “USB
device tree” field.
Check:
ODS-D280U
Measures
If indication cannot be checked in Check, perform the following procedure to check whether system information is
normally displayed.
1. Check the USB cable connection status, and then check the indication of system information.
2. Unplug and plug the USB cable, and then check the indication of system information.
3. Turn off and on the unit, and then check the indication of system information.
4. Connect the USB cable to another USB port, and then check the indication of system information.
5. Restart the PC, and then check the indication of system information.
6. Replace the USB cable, and then check the indication of system information.
For Linux
Check
Open the terminal, execute the following command, and then check that “ODS-D280U” is shown in the “Model” field.
ODS-D280U/ODS-D280F 1-5

Check:
ODS-D280U
# cat /proc/scsi/scsi
Attached devices:
Host: scsi9 Channel: 00 Id: 00 Lun: 00
Vendor: SONY Model: ODS-D280U Rev: 1300
Type: Optical Device ANSI SCSI revision: 00
Measures
If indication cannot be checked in Check, perform the following procedure to check whether indication in the “Model”
field becomes normal.
1. Check the USB cable connection status, and then check the check the indication in the “Model” field.
2. Unplug and plug the USB cable, and then check the check the indication in the “Model” field.
3. Turn off and on the unit, and then check the check the indication in the “Model” field.
4. Connect the USB cable to another USB port, and then check the check the indication in the “Model” field.
5. Restart the PC, and then check the check the indication in the “Model” field.
6. Replace the USB cable, and then check the check the indication in the “Model” field.
ODS-D280U/ODS-D280F 1-6

1-4-2. Measures to Be Taken when ODS-D280F Cannot Be Recognized from the
Connected Equipment
1. Check the LINK indicator of the ODS-D280F.
LINK indicator specifications
• Slow blue blink (at intervals of 1 second): The FC cable is not connected.
• Blue blink: The FC cable is connected.
• Fast blue blink (at intervals of 0.25 seconds): The FC cable is connected and the command has been received.
Measures for slow blue blink
If the LINK indicator is slowly blinking blue, check the following:
• Whether the SFP module of the unit is correctly installed
<Connecting an optical fibre cable through the fibre channel switch>
- Whether the optical fibre cable between the fibre channel switch and the unit is normal
- Whether the optical fibre cable is correctly connected between the fibre channel switch and the unit
- Whether the SFP module of the fibre channel switch is correctly installed
- Whether the fibre channel switch is normal
Note
Check the manufacturer’s indicator specifications to see if communication between the fibre channel switch
and the unit is normally performed.
< Connecting an optical fibre cable to the fibre channel HBA>
- Whether the optical fibre cable between the fibre channel HBA and the unit is normal
- Whether the optical fibre cable is correctly connected between the fibre channel HBA and the unit
- Whether the SFP module of the fibre channel HBA is correctly installed
- Whether the fibre channel HBA is normal
Note
Check the manufacturer’s indicator specifications to see if communication between the fibre channel HBA
and the unit is normally performed.
If the LINK indicator is slowly blinking blue even after the above check, restart the applicable drive from the Web
UI (Optical Disc Archive Library Maintenance Web UI) of ODS-L30M.
Note
When restarting the drive while the application is running, select the correct drive to be restarted.
If this problem still remains, perform the following:
• Replace the optical fibre cable.
• Replace the SFP module of the unit.
• Replace the SFP module of the fibre channel switch.
• Replace the SFP module of the fibre channel HBA.
• Replace the fibre channel HBA.
2. Check the recognition status on the connected equipment side referring to “For Windows” or “For Linux”.
For Windows
Check (1)
Open Device Manager and check that “SONY ODS-D280F SCSI Optical Device” for connected devices is shown in
the “Disk drive” field.
Check (2)
Check that the fibre channel HBA product name installed in the PC is shown in the “Memory area controller” field from
Device Manager in the same way as Check (1).
ODS-D280U/ODS-D280F 1-7

Check (1):
SONY ODS-D280F SCSI Optical Device
Check (2):
Fibre channel HBA product name
Measures
If indication cannot be checked in Check (1) and Check (2) or when a [!], [?], or [x] mark is attached in the device list,
perform the following procedure to check whether the indication of Device Manager becomes normal.
1. Restarting the drive:
(1) Check the serial number of the drive shown by the utility software (Optical Disc Archive Utility).
(2) On the Web UI (Optical Disc Archive Library Maintenance Web UI) drive setting tab of ODS-L30M, restart
the drive whose serial number is not shown.
(3) After about one minute has passed after restart, perform Check (1) and Check (2) again and check the
indication of Device Manager.
2. Disabling/enabling in Device Manager:
(1) Disable the fibre channel HBA by Device Manager, and then enable it.
(2) After about one minute has passed after the fibre channel HBA is enabled, perform Check (1) and Check (2)
again and check the indication of Device Manager.
Note
Connected equipment may be hung up. Before taking this measures, close the upper applications.
3. After about one minute has passed after the connected equipment is restarted, perform Check (1) and Check (2)
again and check the indication of Device Manager.
ODS-D280U/ODS-D280F 1-8