Sony UP-DR200 User manual

SERVICE MANUAL
1st Edition
DIGITAL PHOTO PRINTER
UP-DR200

UP-DR200
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien.Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

1
UP-DR200
Table of Contents
Manual Structure
Purpose of this manual ................................................................. 3
Related manuals ........................................................................... 3
1. Service Overview
1-1. Precaution when Transporting the Unit ..........................1-1
1-2. Board Location ...............................................................1-1
1-3. Main Parts and Sensor Location .....................................1-2
1-4. Removing/Installing the Cabinet ....................................1-3
1-4-1. Top Panel Assembly..............................................1-3
1-4-2.
Side Panel (R) Assembly/Side Panel (L) Assembly ... 1-3
1-4-3. Rear Panel Assembly ............................................1-4
1-5. Replacing the Board .......................................................1-4
1-5-1. MEC-36 Board ......................................................1-4
1-5-2. MA-168 Board ......................................................1-5
1-5-3. KY-632 Board .......................................................1-5
1-5-4. SE-934 Board ........................................................1-6
1-6. Replacing the Main Parts................................................1-6
1-6-1. Ribbon Door Assembly .........................................1-6
1-6-2. Paper Door Assembly............................................1-7
1-6-3. Paper Holder (Main) Assembly.............................1-8
1-6-4. Ribbon Door Lock Assembly................................1-9
1-6-5. Cutter Unit.............................................................1-9
1-6-6. Pinch Motor Assembly ..........................................1-9
1-6-7. Supply Drive Assembly ......................................1-10
1-6-8. Takeup Drive Assembly......................................1-11
1-6-9. Paper Eject Guide Assembly ...............................1-12
1-6-10. Paper Holder Stay Assembly...............................1-12
1-6-11. Vertical Guide Assembly ....................................1-13
1-6-12. Return Guide Assembly ......................................1-15
1-6-13. Platen Roller ........................................................1-16
1-6-14. Capstan Roller .....................................................1-17
1-6-15. Pinch Roller .........................................................1-18
1-6-16. Stepping Motor....................................................1-19
1-6-17. Thermal Head ......................................................1-19
1-6-18. Head Unit Assembly ...........................................1-20
1-6-19. Pinch Cam/Head Cam .........................................1-21
1-6-20. Switching Regulator ............................................1-22
1-6-21. DC Fan (for inside) .............................................1-23
1-6-22. DC Fan (thermal head) ........................................1-23
1-6-23. Filter ....................................................................1-24
1-7. Cleaning the Interior .....................................................1-24
1-8. Recommended Power Cord ..........................................1-27
1-9. Unleaded Solder............................................................1-27
2. Adjustment for Parts Replacement
2-1. Thermal Head .................................................................2-1
2-1-1. Thermal Head Position Adjustment ......................2-2
2-2. Ribbon Mark Sensor (LE-352/SE-934 Board) ...............2-3
2-3. Paper FG Sensor (SE-935 Board)...................................2-3
2-4. MA-168 Board ................................................................2-4
3. Mechanical Operation Description
3-1. Mechanical Operation Flow ...........................................3-1
3-1-1. Power ON (or Door Open/Close)..........................3-1
3-1-2. Print Operation ......................................................3-2
3-2. Main Parts Constitution ..................................................3-3
3-3. Decurl Mechanism ..........................................................3-4
3-4. Ribbon Drive Mechanism...............................................3-5
3-5. Mechanical Operation.....................................................3-7
4. Circuit Description
4-1. Board Configuration .......................................................4-1
4-1-1. MA-168 Board ......................................................4-1
4-1-2. KY-632 Board .......................................................4-1
4-1-3. MEC-36 Board ......................................................4-1
4-2. Motor Control .................................................................4-1
4-2-1. Stepping Motor Driving ........................................4-1
4-2-2. Head Motor Driving ..............................................4-2
4-2-3. Pinch Motor Driving .............................................4-2
4-2-4. Takeup Motor Driving ..........................................4-2
4-2-5. Supply Motor Driving ...........................................4-2
4-2-6. Cutter Motor Driving ............................................4-2
4-3. Fan and Plunger Control .................................................4-2
4-3-1. Driving of Thermal Head Cooling Fan .................4-2
4-3-2. Driving of In-storage Cooling Fan ........................4-3
4-3-3. Plunger Driving .....................................................4-3
4-4. IC Tag Control ................................................................4-3
4-5. Sensor LED Control .......................................................4-3
4-5-1. Ribbon Mark Sensor LEDs ...................................4-3
4-5-2. Other Sensor LEDs................................................4-4
4-6. Sensor Detection .............................................................4-4
4-6-1. Pinch Home Sensor and Pinch Position Sensor ....4-4
4-6-2. Head Home Sensor and Head Position Sensor......4-4
4-6-3. Head arm Home Sensor and
Head Arm Position Sensor ....................................4-5

2UP-DR200
8. Block Diagrams
Overall ............................................................................8-1
9. Frame Wiring
Frame Wiring..................................................................9-2
4-6-4. Cutter Home Sensor and Cutter Position Sensor ..4-5
4-6-5. Paper Size Sensor ..................................................4-5
4-6-6. Paper Sensor ..........................................................4-5
4-6-7. Ribbon Door Sensor ..............................................4-6
4-6-8. Paper Door Sensor.................................................4-6
4-6-9. Paper Pass Sensor ..................................................4-6
4-6-10. Paper Edge Sensor.................................................4-6
4-6-11. Ribbon Mark Sensor..............................................4-7
4-6-12. Paper FG Sensor ....................................................4-7
4-6-13. Takeup FG Sensor .................................................4-7
4-6-14. Supply FG Sensor..................................................4-7
4-7. Temperature Detection ...................................................4-7
4-7-1. Head Thermister ....................................................4-7
4-7-2. Room Thermister...................................................4-7
4-7-3. Platen Thermister ..................................................4-7
5. Service Mode
5-1. Start .................................................................................5-1
5-2. Configuration ..................................................................5-1
5-3. INFORMATION Menu ..................................................5-1
5-4. PRINT Menu ..................................................................5-3
5-5. SETUP Menu ..................................................................5-4
5-6. MANUAL MECHA Menu .............................................5-4
6. Troubleshooting
6-1. Error Display ..................................................................6-1
6-2. Error Contents and Possible Causes ...............................6-2
6-3. Error Log (ERROR LOG) Information ..........................6-9
6-4. Printing Image Defects .................................................6-10
7. Spare Parts
7-1. Notes on Repair Parts ........................................................ 1
7-2. Exploded Views ................................................................. 2
7-3. Packing Materials & Supplied Accessories ..................... 23

3
UP-DR200
Manual Structure
Purpose of this manual This manual is the Service Manual of the Digital Photo Printer UP-DR200.
This manual contains the installation, service overview, adjustment for parts replace-
ment, mechanical operation description, circuit description, service mode, trouble-
shooting, spare parts, block diagrams, and frame wiring.
The service of this unit is basically performed by the replacement of board.
Therefore, the schematic diagram, board layout and electrical parts list are not
contained.
Related manuals In addition to this Service Manual , the following manual is provided.
..
..
.Operating Instructions (CD-ROM)
Part No.: 3-297-457-0X
This manual describes the information required for the actual management and
operation of this unit.
..
..
.“Semiconductor Pin Assignments” CD-ROM (Available on request)
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
Part number: 9-968-546-06

1-1
UP-DR200
Section 1
Service Overview
1-1. Precaution when Transporting the Unit
When transporting this unit, be sure to remove the ink ribbon and printing paper from the unit.
1-2. Board Location
CN-3049 board
CN-3048 board
SE-927 board
SU-136 board
KY-632 board
SE-933 board
SE-929 board
LE-350 board SE-930 board
SE-932 board
SE-934 board
LE-352 board
SU-137 board
SU-135 board
SE-936 board
SU-138 board
SE-935 board
SE-926 board
SE-928 board
SU-134 board
SE-931 board
LE-351 board
MEC-36 board
MA-168 board
SE-937 board

1-2 UP-DR200
1-3. Main Parts and Sensor Location
Head (L) motor
Stepping motor
Thermal head
Takeup motor
Switching regulator
Head (R) motor
Supply motor
Cutter unit
Pinch motor
DC fans (thermal head)
DC fans (for inside)
Head position sensor
Paper edge sensor
Paper size sensor Ribbon door sensor
Paper path sensor
Ribbon mark sensor
Takeup sensor
Paper FG sensor
Pinch position sensor
Head arm position sensor
Paper door sensor
Supply sensor

1-3
UP-DR200
1-4. Removing/Installing the Cabinet
1-4-1. Top Panel Assembly
1. Open the ribbon door assembly.
2. Remove the two stepped screws, then remove the top
panel assembly in the direction of the arrow.
3. Attach the top panel assembly in the reverse order of
steps 1 and 2.
Ribbon door
assembly
Stepped screws Top panel assembly
1-4-2. Side Panel (R) Assembly/Side Panel
(L) Assembly
1. Remove the top panel assembly.
(Refer to Section 1-4-1.)
2. Release the eject button, then open the paper door
assembly.
3. Remove the stepped screw, then remove the side panel
(R) assembly in the direction of the arrow.
Eject buttonPaper door assembly
Side panel (R) assembly
Stepped screw

1-4 UP-DR200
Stepped screw
Side panel (L) assembly
4. Remove the stepped screw, then remove the side panel
(L) assembly in the direction of the arrow.
5. Attach the side panel (R) assembly and side panel (L)
assembly in the reverse order of steps 1 to 4.
1-4-3. Rear Panel Assembly
1. Remove the four stepped screws, then remove the rear
panel assembly.
2. Attach the rear panel assembly in the reverse order.
Stepped
screws
Stepped
screws
Rear panel assembly
MEC-36 board
BVTT3 x6
Harnesses
Harnesses
Flexible flat cables
Harnesses
CN10
MEC-36 board Side A
CN7 CN2
CN17
CN18
CN14
CN5
CN8
CN4
CN3
CN15
CN16
CN12
CN1
CN13
CN9
1-5. Replacing the Board
1-5-1. MEC-36 Board
1. Remove the top panel assembly.
(Refer to Section 1-4-1.)
2. Remove the side panel (R) assembly.
(Refer to Section 1-4-2.)
3. Disconnect the flexible flat cables and harnesses from
all connectors on the MEC-36 board.
4. Remove the four screws, then remove the MEC-36
board.
5. Install the MEC-36 board in the reverse order of steps
1 to 4.