Spraying Systems AutoJet 1000+ User manual

AutoJet® 1000+
Spray Control Panel
ML001000PLUS
spray.com
OWNER’S MANUAL

TABLE OF CONTENTS
1. Preface································································3
1.1 Important ························································· 3
1.2 How to Use This Manual ·································· 3
2. Safety··································································3
2.1 General Safety Informaon······························ 3
2.2 Unpacking The System····································· 4
3. System Overview ·················································5
3.1 Specicaons···················································· 5
3.2 Mounng·························································· 6
3.3 Connect Electrical Spray Nozzles······················ 6
3.4 Addional Connecons If Applicable··············· 7
3.5 Power Up The Panel········································· 7
3.6 Congure Sengs ············································ 7
4. Supply Air To The System·····································8
4.1 Adjustments And Operaon····························· 8
5. System Operaon ················································9
5.1 Home Screen Overview···································· 9
5.2 Spray Conguraon Screen······························ 9
5.3 Recipe Conguraon Screen·························· 10
5.4 Timing Modes················································· 10
5.5 Screen Capture··············································· 11
5.6 Air Atomizing Sengs ···································· 11
5.7 System Conguraon Screen························· 12
5.8 Remote/Local I/O··········································· 12
5.9 Digital Input Polarity······································· 13
5.10 Password Sengs ········································· 13
5.11 About Screen················································· 14
5.12 Maintenance (Purge) Screen························· 14
5.13 Diagnoscs Screen ········································ 14
5.14 HMI Funcons Screen ··································· 14
6. Maintenance Sengs·········································15
6.1 Recalibrang The HMI···································· 15
7. Faults And Troubleshoong································16
8. Trigger Devices And Accessories··························· 17
8.1 Electric Nozzle Cord Set·····································17
8.2 Trigger Cable ·····················································17
8.3 Photoelectric Object Sensor······························18
8.4 Color Sensor ······················································18
8.5 Proximity Sensor ···············································19
8.6 Trigger Interlock ················································19
8.7 Foot Switch························································19
8.8 Hand Trigger Pendant ·······································20
8.9 Thru-Beam Sensor·············································20
8.10 Laser Sensor (Short) ·········································21
8.11 Laser Sensor (Long) ··········································21
8.12 Fault Output Signal···········································21
8.13 Fault Output Cable Kit······································22
8.14 Extension Cable················································23
8.15 Input Signal·······················································23
8.16 Level Sensor Input············································24
8.17 Trigger Devices Overview·································24
9. Spare And Replacement Parts ······························ 25

3
SECTION 1
PREFACE
1.1 IMPORTANT
This AutoJet® Spray Control Panel and all components are produced, tested, and checked at the factory. This system can
be dangerous if used incorrectly. Read this manual carefully and pay special aenon to any safety instrucons.
Operators must always follow the general safety instrucons in the working area and aim to prevent accidents.
The manufacturer reserves the right to make changes in standard construcon without prior nocaon.
Images and diagrams in this manual may not be exact representaons of your system and/or conguraon.
1.2 HOW TO USE THIS MANUAL
This manual is intended to be a source of informaon for the operators and/or technicians who may be installing, inter-
acng with, or servicing/maintaining Spraying Systems Co.® systems and components.
This manual contains important safety warnings, installaon instrucons, operang instrucons, troubleshoong, and
maintenance informaon.
ICONS
WARNING: The user can be seriously injured, damage their health and/or damage the system.
CAUTION: Product, process, or environment can be damaged or be in danger if the instrucons are
not followed correctly.
ATTENTION: Supplementary informaon for the user that draws aenon to possible problems.
2.1 GENERAL SAFETY INFORMATION
READ AND FOLLOW INSTRUCTIONS
All safety related operang instrucons should be read before the system is operated. Follow all operang instrucons.
SERVICING
Do not aempt to service this system unless you have been trained or authorized to conduct repairs. Only authorized
and qualied service personnel should aempt to service this system. Service by unauthorized personnel will void all
warranes.
WARNING: Before performing any maintenance, make sure electrical power is o and any air/liquid
pressure is bled from the system.
REPLACEMENT PARTS
This system has been designed with components that work together to provide the best system performance. When
replacement parts are required, only Spraying Systems Co.® recommended components should be used to maintain
proper system operaon and electrical and pneumac safety. The use of any unauthorized replacement parts will void
any warranes.
UNINTENDED USE
Use of Spraying Systems Co.® equipment in ways other than those described in the documentaon supplied with the
equipment may result in injury to persons or damage to property. Examples of unintended use of equipment:
SECTION 2
SAFETY

4
• Using incompable materials
• Making unauthorized modicaons
• Removing or bypassing safety guards or interlocks
• Using incompable or damaged parts
• Using unapproved auxiliary equipment
• Operang equipment in excess of maximum rangs
REGULATIONS AND APPROVALS
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Spraying Systems Co. equipment will be voided if instrucons for installaon, operaon, and service are not followed.
All phases of equipment installaon must comply with federal, state, and local codes.
PERSONAL PROTECTIVE EQUIPMENT
Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potenally
hazardous environments and chemicals. This safety equipment includes, but is not limited to, the following:
• Protecve hat
• Safety glasses or face shield
• Chemical-resistant or safety gloves and apron
• Long sleeve shirt and long pants
Users of this product should never place themselves in the path of the resulng spray. Users should consult and follow
the recommendaons of the Safety Data Sheet (SDS) of any chemical or uid sprayed using this system.
PRESSURIZED SYSTEMS
It is important to recognize proper safety precauons when using a pressurized spray system. When dealing with
pressure applicaons, the system pressure should never exceed the lowest rated component. Always know your
system and all component capabilies, maximum pressures, and ow rates.
WARNING: Fluids under pressure can penetrate skin and cause severe injury.
ATTENTION: Always remember to carefully read the chemical manufacturer's labels, follow SDS and
all direcons.
WARNING OF SHOCK HAZARD
To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact
Spraying Systems Co.® at 1-866-321-2250.
WARNING: Plug panels into A GFCI outlet.
WARNING: To prevent injury, avoid contact with potenally hot parts. Components can cause severe
burns. Do not aim the spray at any person or part of the body. Do not place any part of your body in
the spray paern.
2.2 UNPACKING THE SYSTEM
The system components come carefully packaged to protect them from damage. Use cauon when opening the
packaging. The packaging will contain all parts needed to install the system. Parts of the unit may be wrapped in
bubble wrap. Remove all of the packaging material wrapping the system. Once unpacked and removed the from the
packaging, the system is ready for installaon and connecon.
CAUTION: The packaging may contain exposed cables, hoses, or other components. Always exercise
cauon when opening boxes to avoid accidental damage or slicing of various components.

5
SECTION 3
SYSTEM OVERVIEW
The AutoJet® 1000+ Spray Control Panel performs simple ON/OFF ming control for air and electric actuated spray
nozzle operaon.
The 1000+ has two independent ming channels (Channel A and Channel B) that have separate ming and trigger
modes. In order to have both channels available, you must be using a hydraulic nozzle. If your system conguraon
uses air atomizing nozzles, only Channel A will be available for use. With the oponal recipe based ming feature, the
1000+ will allow for the creaon and storage of 20 unique user created recipes.
The 1000+ supports plug and spray compability as the entry-level spray control panel opon in the SCS Series. This
means that this spray control panel supports all SCS Series uid delivery opons, all Air Control Package (ACP) oerings,
all Zone Control Panel oerings, and the SCS Series Single Frame Design and Mobile Cart opon.
SPRAY CONTROL TIMING MODES
 Variable spray me mode – sprays only as long as trigger is present.
 Repeat spray mode – spray cycle is repeated on/o as long as trigger is present.
 Fixed spray mode – sprays once for a xed me (single shot).
3.1 SPECIFICATIONS
• Dimensions: 11.34” H (288 mm) x 8” W (203.2 mm) x 5.34” D (135.6 mm)
• Weight: Approximately 10 lbs. (4.5 kg).
• 40° F ambient min., 104° F ambient max.
• 4.3” color HMI touch screen display
• 100-240 VAC/60Hz/1Ph, 3A (Plug into GFCI outlets)
• 24VDC output control. 3A max. total available output combined across both channels.
• One oat switch input for both Channel A and Channel B
• Max nozzle distance: 15 m (55 )/min
• Green LED - solid green for system OK, ashes green when fault present.
• Max. no. of 10000AUH-03 PulsaJet® spray nozzles: 8
• Max. no. of 10000AUH-10 PulsaJet® spray nozzles: 2

6
3.2 MOUNTING
The 1000+ and SCS Series components are best when mounted on the SCS Series Frame with mobile cart. If the frame
and mobile cart were not selected, the 1000+ and components will ship in their two-panel design conguraon which
allows for separate wall mounng of both the 1000+ and an Air Control Package (ACP).
SCS SERIES SINGLE FRAME DESIGN AND MOBILE CART
If your system includes the single frame design with the SCS Series frame and mobile cart, it will be mounted on the
frame at the factory. The ACP and uid delivery version selected for your spray applicaon will also be mounted, if
applicable.
POSITION AND MOUNTING THE PANEL
The spray control panel should be mounted in a locaon where it will NOT be subjected to direct spray or misng from
any nozzles.
If mounng on a wall use anchors that are designed to support at least 15 lbs. (6.8 kg), according to the anchor
manufacturer’s specicaons. If mounng to an AutoJet® system use provided hardware. The mounng holes are on
5.44" (138 mm) x 10.72" (272 mm) centers and are made for 1/4" (6 mm) screws with 3/8" (10 mm) diameter screw
heads.
3.3 CONNECT ELECTRICAL SPRAY NOZZLE
Connect the electric spray nozzles to OUT A or OUT B/ATOM connecons on the control panel. If mulple nozzles,
connect nozzles to a juncon block and then connect the juncon cable to a OUT A or OUT B/ATOM. (Connect up to 8
electric spray nozzles using the juncon block, note if using both channels the total for both cannot exceed 8).

7
3.4 ADDITIONAL CONNECTIONS IF APPLICABLE
TRIGGER OR SENSOR
Connect trigger or sensor devices to the TRIG A and TRIG B connecons that will be used to start spray
sequence. Available triggers are as follows, the one used should be based on the customer’s applicaon.
• Trigger cable (for use with customer-supplied trigger signal)
• Sensors including:
– Object
– Proximity
– Laser (short/long)
– Thru-beam – Full spectrum color sensor
• Hand-held trigger unit
• Foot switch
FAN/ATOMIZING AIR
Fan/Atm Air electrical connecon is used to actuate the air solenoids in our control panel. Connect the cable
from the air control panel to OUT B/ATOM connecon on the panel.
FLOAT SWITCH
Connect oat switch cables to FLOAT A and/or FLOAT B. When the tank is low, an alert is displayed on the control panel
HMI and the green system status LED ashes. The 1000+ has a digital input for a oat switch, one per channel (2 total).
Cables go to the Float A and/or Float B connecons on the control panel. When tank is low, an alert is displayed on the
control panel HMI and the green system status LED ashes.
3.5 POWER UP THE PANEL
Plug into grounded 100/240VAC, 3A, single phase GFCI outlet. Turn power on. HMI display will illuminate. To set spray
parameters and for HMI operaon, please refer to the Applicaon Sengs in the owner’s manual.
3.6 CONFIGURE SETTINGS
• SET SPRAY CONFIGURATION:
Conguring the spray parameters for an
available channel you can set the start delay,
spray period, and select your desired ming
mode. Timing modes include variable, repeat,
and xed spray.
• SET RECIPE CONFIGURATION (OPTIONAL):
If you have recipe conguraon it will allow
you to select the recipe number, create a
name, select the desired ming mode, set
the start and stop delay, and set the interval
on and o.

8
4.1 ADJUSTMENTS AND OPERATION
1. Turn the red valve on the air inlet valve/regulator/lter clockwise to the on posion. Turn regulator that is on top of
the air lter to an air pressure between 40-100 psi (2.8-6.9 bar). Air pressures higher than this will shorten the life of
the pump.
2. Adjust the regulated air pressures (regulators on front panel).
• If applicable, depending on your spray system you may have anywhere from Liquid Pressure regulaon only to
Liquid Pressure; Pump Air (preset); Atomizing Air (drop size); Fan Air (spray angle/paern).
 Each air control line is equipped with a manual air pressure regulator. The regulators can be adjusted by rst pulling
up on the knob to unlock the regulator and then turning clockwise to increase and counterclockwise to decrease the
pressure.
 When the proper air pressure is reached, press down on the knob on the regulator to lock it in place.
Note: Your system is equipped with cylinder air for air actuated spray nozzles. Cylinder air pressure is equal to the inlet
air pressure to the system. It is not regulated; therefore, you must provide a minimum of 45 psi (3.1 bar) to the
system. It must be above 45 psi (3.1 bar) to actuate air actuated nozzles like Spraying Systems Co.® 1/4JAU series.
5. Adjust the Liquid Pressure regulator. For pump version ensure that the pump inlet air valve is in the “open” posion.
The regulator can be adjusted by rst pulling up on the knob and then turning clockwise to increase and
counterclockwise to decrease the pressure. When the proper liquid pressure is reached, press down on the knob to
lock it in place
SECTION 4
SUPPLY AIR TO THE SYSTEM

9
5.1 HOME SCREEN OVERVIEW
Power on the 1000+ by using the power switch located on the boom of the spray control panel. A green LED on the
front of the 1000+ will illuminate when power is on. The Home Screen will load aer being powered on.
The home screen will display the currently acve channel, the currently acve recipe number and name (if purchased),
display the current spray status, and display text on the right-hand side of the screen if air atomizing is currently acve.
The spray icons below spray status and air status will illuminate if acve. The icons are showing inacvity in the above
home screen image.
Selecng the menu icon will bring up the Main Menu.
MAIN MENU
The Main Menu gives you access to Conguraon sengs, Maintenance or Purge, Diagnoscs, About, HMI funcons,
and Recipe Acvaon. There are two versions of the main menu depending on if you have purchased the recipe
funconality for your system. If you have, Recipe Conguraon will replace Spray Conguraon.
Main Menu screen, system without recipes Main Menu screen, system with recipes
1000+ home screen with air atomizing
acve and recipes enabled 1000+ home screen with both channels available
5.2 SPRAY CONFIGURATION SCREEN
Spray conguraon sengs will allow you to congure the spray parameters for an available channel. You can set the
start delay, spray period, and select your desired ming mode. Timing modes include variable, repeat, and xed spray.
Spray Conguraon screen Recipe Acvaon menu
SECTION 5
SYSTEM OPERATION

10
5.4 TIMING MODES
Timing modes are selected by going to the HMI sengs page and selecng the “Timing” buon. The system will spray
for a predetermined me depending on the ming mode selected. The spray controller allows for accurate me-based
control over the spray nozzle based on an external trigger signal.
When there is a start delay value of 0 sec., the spray will start immediately aer the trigger signal is sent to the 1000+,
and if the stop delay is set to 0 sec., the spray will stop immediately aer trigger signal goes low. All delay values can
be set from 0.00 - 320.00 sec., spray mes can be set to 0.01 - 320.00 sec.
Note: Variable and repeat modes have start/stop delays that are user seable (xed mode only has start delay).
Spray Period
• The spray period is the me the object remains under the spray nozzle or the me that it takes to dispense a dose.
This will be in me units.
Start Delay
• The me that the system should wait between a trigger event and the start of the spray.
• Typically, this is the distance between the sensor and the spray nozzle.
• The start delay must always be longer than the congured minimum signal length of the trigger.
Stop Delay
• The me that the system should wait between the end of a trigger event and the end of the spray. Typically, this is
the distance between the sensor and the spray nozzle.
VARIABLE SPRAY
Used to create spray applicaons with variable length. The length of the spray depends on the specic me delays
between the rising and falling edge of the trigger input. The spray will follow the trigger according to user sengs. The
system will spray aer trigger goes high then stops when the trigger is low. For this ming mode you enter “Start
Delay” and “Stop Delay”.
5.3 RECIPE CONFIGURATION SCREEN
A recipe is a pre-congured set of ming and spray parameters designed to help transion quickly from one applicaon
to the next. The 1000+ is capable of storing up to 20 user created recipes.
Note: If you did not purchase the recipe opon for your panel and would now like to have access to recipes, you can
contact your local Spray Specialist to purchase this opon at any me. Aer your purchase, you will be provided with
an acvaon code to enter into your 1000+ to enable recipes.
If you purchased the recipe opon for your 1000+ conguraon, you will have access to the Recipe Conguraon
sengs. This will allow you to select the recipe number, create a name, select the desired ming mode, set the start
and stop delay, and set the interval on and o.
Recipe Conguraon screen
Variable spray mode diagram

11
REPEAT SPRAY MODE
Repeat is used to create spray applicaons of specic me during a variable length spray period. The lengths of the
spray depend on the specic me delays between the rising and falling edge of the trigger input. Spray follows trigger
according to user sengs. The system will spray aer trigger goes high then stops unl next trigger event. So for every
trigger, there are repeated spray events. For this ming mode you enter “Start Delay”, “Interval O”, “Interval On”, and
“Stop Delay”.
5.5 SCREEN CAPTURE
Once you’ve congured a recipe, tap the “Screen Capture to .jpg” buon under the recipe conguraon screen. This
will save a screenshot of the recipe on a fat32 formaed USB sck that you’ve inserted into the USB-A port on the
back of the HMI. You can save these images for easy recipe reference for line operators or engineers.
Once you are nished conguring the recipes, tap the menu buon to connue the conguraon. This will bring you
back to the Main Menu.
5.6 AIR ATOMIZING SETTINGS
Air atomizing can be turned on or o from this screen. Air atomizing requires the connecon of an air atomizing nozzle
and an ACP. You can set your ancipator and follower mes here. Air control package gets connected to output B.
Note: Only a single channel (Channel A) will be available for use when air atomizing is acve.
Repeat spray mode diagram
FIXED SPRAY MODE
This ming mode is used to create a delayed spray pulse for a xed predetermined amount of me. The system will
spray aer a trigger, then stops unl next trigger event occurs. For every trigger, there is a single spray event. For this
ming mode you enter “Start Delay” and “Spray Period”.
Fixed spray mode diagram
Air atomizing sengs

12
5.8 REMOTE/LOCAL I/O
This screen allows you to set the status of trigger and sensor inputs.
• Trigger Channel A: Toggle between remote (X0) and local trigger. While in remote (X0) the 1000+ is looking for the
trigger input from an external sensor. When this opon is set to local, the triggering opon is done via a buon
that appears on the HMI.
• Trigger Channel B: Funcons the same as Channel A, but for triggering Channel B.
• Channel A Tank Low Sensor: This enables or disables the tank low input. When enabled, it allows the 1000+ to see
this input. When set to disabled, the 1000+ will not see a tank level input even if a oat switch is connected.
• Channel B Tank Low Sensor: Funcons the same as Channel A Tank Low sensor, but for Channel B.
Once you have nished your conguraon, touch the back buon to return to the system conguraon screen.
5.7 SYSTEM CONFIGURATION SCREEN
System conguraon sengs allows you to congure your trigger and oat switch sengs, set the digital polarity for
these accessories, and access password sengs.
System Conguraon sengs
Remote/Local I/O screen
ANTICIPATOR/FOLLOWER SPRAY TIME
When air atomizing sengs are on, the 1000+ will use the set ancipator value to switch the air output to the nozzle
on before it starts spraying to allow the spray paern to fully develop. When the system stops spraying, the air will
connue for a short period based on the set follower me to guarantee no large droplets can drip o of the nozzle.
Note: The ancipator me must not be shorter than the start delay me set in the ming sengs.
When a spray paern is generated where the o-me is greater than the ancipator me plus the follower me, the
air output to the nozzle remains on for the duraon of the spray paern.
Ancipator/Follower

13
5.9 DIGITAL INPUT POLARITY
You set the polarity of your digital inputs to be normally open or
normally closed. In a standard conguraon, these are set to normally
open.
Note: If you have enabled the tank empty inputs: remote/local I/O
screen, and you set the polarity of these inputs to ‘normally closed’,
you will see a fault displayed on the HMI and the green LED will ash
5.10 PASSWORD SETTINGS
The default 1000+ password seng is “3 - Never require passwords” and the 1000+ will never prompt the user for a
password when changing parameters. If you require password protecon, there are three password levels you can
select, each with its own unique password.
Digital input polarity screen
Password sengs 1000+ password protecon levels
1000+ password protecon levels are:
Level 0 – Always require password: The highest level of protecon, every acon will require the password.
Level 1 – Allow recipe selecon: A user on this level can only change the currently acve recipe.
Level 2 – Allow recipe edit: A user on this level can edit and select the currently acve recipe.
Level 3 – Never require password: This level allows full access to all 1000+ funconality.
CONFIGURE PASSWORDS
The password table (shown below) shows the default level passwords and can only be edited by a Level 3 user.
Important informaon about passwords and password levels:
• Level 0 is the lowest and level 3 is the highest level.
• Once a password is entered, the security level will remain at that level unl another password is entered.
 For example, if the line manager needs to go change some of the high-level sengs, they must enter the level 3
password.
 Once they are nished eding, the HMI will remain in level 3 (no passwords required) unl a lower password
level is chosen.
• In case of errors or if passwords have been forgoen, the top-level password is 77777777.
Congure passwords Password table

14
5.11 ABOUT SCREEN
Displays the PLC and HMI rmware versions.
5.12 MAINTENANCE (PURGE) SCREEN
The Maintenance (Purge) screen is used for cleaning and purging uid
lines. Pressing the buon next to the desired channel will cause the
nozzle output for that channel to be fully open unl the buon is
pressed again to stop the spray for that channel. The purge feature
will override any other system triggers.
5.13 DIAGNOSTICS SCREEN
This screen can be used for set up and troubleshoong. Input and
output signals are shown live as they occur. For example, when seng
up trigger sensors, you can view if the 1000+ is seeing the trigger
signal. 0 occurs for no signal detected, 1 occurs when the signal is
acve. The HMI baery level is an indicator for the internal
(replaceable) RTC clock baery.
5.14 HMI FUNCTIONS SCREEN
HMI Funcons contains sengs and adjustments that relate to basic 1000+ HMI operaon.
• HMI Brightness/Contrast: Adjusts HMI brightness
• Screen Calibraon: If the touch points seem o or dierent from where you touch, this will allow you to recalibrate
the HMI.
• HMI me/date: For seng Real Time Clock (RTC) in HMI.
• HMI system menu: Base level menu in HMI soware.
• Recipe table save to USB: Save the recipes currently created
on your 1000+ to a USB sck.
• Recipe table import from USB: Import previously created
recipes.
• Safely remove USB: For safely removing USB sck, ensures any
data wrien to USB sck is saved.
• USB present: Sows a 1 for USB sck present, 0 for no USB sck
detected.
Purge screen
About screen
Diagnoscs screen
HMI Funcons screen

15
5. Once done, touch the home buon and reboot the 1000+ and the screen will now be recalibrated.
2. Touch “System Seng”
3. Select “Calibrate”
6.1 Recalibrating the HMI
If the buons on the HMI screen no longer seem to work or you must touch outside a buon to get it to funcon you
have lost your calibraon. To recalibrate follow these steps.
NAVIGATE TO THE HMI FUNCTIONS SCREEN AND SELECT THE FOLLOWING:
4. Follow the prompts on the screen and touch the three spots it
prompts you to touch. For greater accuracy use a small stylus
type object.
SECTION 6
MAINTENANCE SETTINGS
1. Select “Screen Calibraon”

16
SECTION 7
FAULTS AND TROUBLESHOOTING
FAULTS
When there is a fault present, it will show on the HMI as a fault and the green LED on the front of the 1000+ will ash.
User must rst correct the fault to resume standard 1000+ operaon.
Faults screen
Faults can occur on either Channel A or Channel B depending on your current spray conguraon.
TROUBLESHOOTING
Common 1000+ spray control panel problems and their soluons are listed below. Contact your local Spray Specialist if
your 1000+ issue is not resolved by following the suggested soluons.
Channel A and B Cause Soluon
Tank Empty Low signal received from oat switch Fill uid supply tank
Too Many Trigger External triggered turned on/o/on too
fast according to the sengs
Adjust trigger frequency
Problem Soluons
Green light indicator not
lit or ashing
• Not lit- check power at wall or internal fuse on DIN rail (replace w/ MDA-5-R, 5 amp, 1/4"x1-
1/4", ceramic, slow blow.
• Solid green – all systems normal.
• Flashing green – system fault is present.
 Look on HMI for acve fault, clear fault.
 Tank low – indicates tank for channel A or B – ll tank and clear fault from screen.
Nozzles are not spraying
• Check nozzles and cords for shorts. Make sure nozzles are not clogged.
• Check trigger- look on diagnoscs page for trigger and channel you are on. When system is
triggered you should see a ‘1’ for that input. If not check trigger or sensor wiring/
installaon. If you are using your own sensor it must be wired according to the wiring
diagram at the back of this manual and it must be NPN style.
Channel A “Tank empty”
fault on screen when oat
switch is not connected
• Go to main menu >> system conguraon >> remote local I/O, then disable the oat inputs
not in use.
The light on the sensor
lights up when an object
passes by but the nozzle
does not start spraying
• Make sure your recipe is set correctly. You must have a ming mode and ming values set
for the spray to iniate.
 Check your spray delay. For example, if the value is 200 seconds, the nozzle will not
spray unl the delay has elapsed.
I’ve forgoen my user
passwords
• The high-level password is 77777777. Type this in where prompted to change or view
password table. Only engineers and managers should have access to this password so
change it if necessary.

17
SECTION 8
TRIGGER DEVICES AND ACCESSORIES
8.1 ELECTRIC NOZZLE CORD SET
If the system is designed to operate Spraying Systems Co.® PulsaJet or AA250 electric actuated spray nozzles, the sys-
tem is supplied with a cord to connect the spray nozzle to the Control Panels. All the electric actuated nozzle cord sets
are wired as shown in the diagram.
AA10000 SERIES PULSAJET NOZZLE CABLE
• Panel connecon: Main
• Part number: LEXXSD3M83F030P
• Cable: 9.8 . [3 m] cord length
• Connector – M8 3 pin female
• Connector – M12 3 pin male
AA250AUH ELECTRIC NOZZLE CABLE
• Panel connecon: Main
• Part number: LE00M12MMDIN3MU
• Cable: 9.8 . [3 m] cord length
• Connector – Mini DIN
• Connector – M12 3 pin male
ELECTRICAL JUNCTION BLOCK
If mulple PulsaJet or AA250 electric spray nozzles are used the system comes complete with a juncon block to con-
nect the spray nozzles to the unit. The juncon block is available in two versions: four (4) and eight (8) nozzle connec-
ons.
8.2 TRIGGER CABLE
Oponal trigger cable oering: Un-terminated ying lead cable and connector.
REQUIRED INPUT
• Part number - LE00M12F5M – M12(f) x bare lead trigger cable
• NPN – Switch to 0 VDC to turn on spray trigger.
 Requires NPN Sensor or dry contact switch.
• Connects to the connector labeled “Trig.” On the boom of the panel.
ASSEMBLY SPECIFICATIONS:
• Panel connecon: Trig (Soware trigger choice - DI2)
• Cable: 16.4 . [5 m] cord length
• Flying Leads
• Connector end—M12 4 pin female Trigger cable

18
Note: Connect pins 3 & 4 with a switch or dry contact relay to iniate trigger.
WARNING: Never connect pin 1 (24vdc) to any other pin unless you are wiring in your own 24VDC
sensor. Doing so could cause equipment damage. (Cut the brown and white wire if you're not using
them)
8.3 PHOTOELECTRIC OBJECT SENSOR
Infrared – direct reecon sensor with cable and connector, this is our standard sensor oering, it should work in most
cases.
SPECIFICATIONS:
• Kit number: 040TS04000014W0
• Photoelectric sensor – Infrared – direct reecon sensor with cable, connector, and bracket.
• NPN – NO + NC
• 35 inch [900 mm] sensing range
• Seng distance adjustable between 6 and 36 inches [150 and 900 mm]
• Working temperature range = -4°F to 158°F [-20°C to 70°C]
• IP67; CE rated
ASSEMBLY SPECIFICATIONS:
• Panel connecon: Trig
• Cable: 16.4 . [5 m] cord length
• Connector – M12 4 pin female
8.4 COLOR SENSOR
Full-Spectrum color, detects color/brightness/surface nish/intensity, NPN/PNP, IP65/ IP67 rang, 1.18 to 19.69 in.
detectable distance.

19
8.5 PROXIMITY SENSOR
For sensing metallic objects. Kit includes sensor, with mounng nuts and locking washer, and cable.
SPECIFICATIONS:
Proximity sensor – Detects all metals 10mm max. sense dist., 24vdc, NPN outputs
N.O./N.C., shielded, IP67, 5m cable wired
• Kit number: 040TS04000118W0
• NPN – NO + NC
• Working temperature range = -13°F to 176°F [-25°C to 80°C]
• IP67, NEMA type 6 (waterproof); CE rated
8.6 TRIGGER INTERLOCK
SCS Series spray control panels feature an oponal secondary run enabled trigger (Trigger Interlock feature) or a digi-
tal input for a level switch.
For the secondary run trigger (DI4), this feature provides a way for you to provide a run signal to the spray control
panel. If this signal is not present, then the system will ignore the trigger signal. An example of this would be if you do
not want the nozzle to spray unless the conveyor is running and there is a part present to spray. This input always
goes to 0V, pin 3. To acvate this feature on the HMI, go to sengs/trigger and pick trigger source DI2+DI4.
For the level switch opon (DI1), this feature allows you to wire in a normally open or normally closed level switch
from a liquid tote or tank. When the tank runs low and the level switch contact closes or opens, the spray control
panel will display a fault. To use these features, you need our cable part number LE00M8F5M. This input always goes
to 0V, pin 3. To acvate this feature on the HMI, go to sengs/tank level and turn on under level sensor.
SPECIFICATIONS:
• Kit number: LE00M8F5M
• Panel connecon: T. int.
• Cable: 16.4 . [5 m] cord length
• Flying Leads
• Connector end – M8 4 pin female
8.7 FOOT SWITCH
For manual triggering of the system. Heavy duty foot switch provides for hands free triggering in a manual triggering
applicaon.
SPECIFICATIONS:
• Kit number: 040TS04000130W0
• Momentary on switch
 Wired normally open (can be wired normally closed)
• M12 (M) connector – connects to “Main” on control panel - 4 pin
• 16.4  (5m) cable length

20
8.8 HAND TRIGGER PENDANT
For manual triggering of the system. The unit oers two switches to independently trigger the system. Cable length
oers exibility in locaon of operaon.
SPECIFICATIONS:
• Part number: SW001550M12HT
• 2 Switches
 1 - On/O selector switch
 1 – Pushbuon – momentary on buon
 1550, hand trigger pendant, selector switch and buon, M12 female 4 pole, 5
meter cable.
8.9 THRU-BEAM SENSOR
Infrared - thru beam sensor with cables, wye connector and brackets. To set this up you need to use all three cables
and the splier. The thru beam has a sensor and a receiver. Each gets a cable connecng it to the splier. Then the
splier has a cable to connect it to the system.
The receiver goes to port 1 on the wye splier, and sensor cable goes to port 2. Refer to the manufacturers’ data
sheet for more informaon on seng up the sensor for use.
SPECIFICATIONS:
Photoelectric sensor – Infrared – direct reecon sensor with cable, connector, and bracket.
• Kit number: 040TS04000028W0
• NPN – NO + NC
• 65.6 feet [20 m] sensing range
• Working temperature range = -4°F to 130°F [-20°C to 55°C]
• IP67; CE rated
• IP67/IP69K rang, NPN output
ASSEMBLY SPECIFICATIONS:
• Panel connecon: Trig
• Cable: 16.4 . [5 m] cord length, Connector – M12 4 pin female