Stahl 8008/2-1 Owner's manual

Installation, Operatio
n
& Maintenance Sheet
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Explosion Protected
ControlandLoadSwitch
(8008/2)
1 Contents
1. Contents .................................................................1
2. General Information .......................................................1
3. Application ..............................................................1
4. Hazardous Location Ratings and Applicable
Standards ……………………………………………..2
5. Safety Instructions …………………………………….2
6. Technical Data …………………………………………3
7.Installation …………………………………………………4
8. Maintenance …………………………………………..4
9. Dimensions in Millimeters ……………………………...5
2 GeneralInformation
2.1 Contact Information
R. STAHL Inc.
13259 N. Promenade Blvd.
Stafford,TX 77477
Phone: [phone]
Fax: [phone]
Internet: www.rstahl.com
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
D-74638Waldenburg
Phone: [phone]
Fax: [phone]
Internet: www.stahl.de
2.2 Information regarding this Installation, Operation and
Maintenance Sheet
IDNO.: 251341/80 086 09 30 0
Publication Code: S-I0M-8008-00-en-2016-07-27
The explosion protected control components
should be installed, inspected, maintained,
and operated by qualified and competent
personnel. Read entire instructions
before starting installation of this product.
Contact your R. STAHL Customer Service or
R. STAHL distributor if you have any questions.
Technical information and illustrations are not
binding and subject to change without notice.
The nature of these instructions is only informative
and does not cover all of the details, variations or
combinations in which this device maybe used, its
storage, delivery, installations, safe operation and
maintenance.
Since conditions of use of the product are outside of
the care, custody and control of the manufacturer, the
purchaser should determine the suitability of the
product for his intended use, and assumes all risk and
liability whatsoever in connection therewith.
Save these instructions for future reference.
3 Application
Theseries8008 –Control andload switch(industrialcontrol
equipment)– is aflameproofswitchwith increased safety
terminalssuitabletomake orbreakpowersuppliesin
hazardous(classified)locations.The switchisa modulardesign
of up to 4poles.
Refer to section6for applicationand detailsof thecontrol
devices.

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4 Hazardous Location Ratings and Applicable Standards
The Control and Load Switch are in compliance with the following standards:
CAN/CSA-C22.2 No. 0-M91 General Requirements - Canadian Electrical Code Part II
CAN/CSA-C22.2 No.60079-0 Electrical Apparatus for Explosive Gas Atmospheres - Part 0: General
Requirements.
CAN/CSA-C22.2 No.60079-1 Electrical Apparatus for Explosive Gas Atmospheres - Part 1: Construction and
Verification Test of Flameproof Enclosures of Electrical Apparatus
CAN/CSA-C22.2 No.60079-7 Electrical Apparatus for Explosive Gas Atmospheres - Part 7: Increased
Safety 'e'
CSA C22.2 No.14 Standard for Industrial Control Equipment
ANSI/ISA 60079-0 Standard for Safety for Electrical Apparatus for Explosive Gas Atmospheres
- Part 0: General Requirements.
ANSI/ISA 60079-1 Standard for Safety for Electrical Apparatus for Explosive Gas Atmospheres -
Part 1: Flameproof enclosures 'd'.
ANSI/ISA 60079-7 Electrical Apparatus for Explosive Gas Atmospheres - Part 7
: Increased Safety 'e'
ANSI/UL 508 Standard for Industrial Control Equipment
5 Safety Instructions
Use the control and load switch only for its intended purpose.
Incorrect or impermissible use or non-compliance with these instructions invalidates our warranty
provision.
Any alterations or modifications to the component impairing its explosion protection are not
permitted. The control unit must be use only if it is clean and undamaged.
Observe the following when using the device:
National and local safety regulations
National and local accident prevention regulations
National and local assembly and installation regulations
Generally recognized technical regulations
Safety instructions in these operating instructions
Characteristic values and rated operating conditions on the rating and data plates
Additional instruction plates on the control unit

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6 Technical Data
Explosion Protection
USA (FM)/Canada (FM)
FM 16 US 0159 U
Class I, Zone 1, AEx db eb IIC T6…T5 Gb
Class I, Division 2, Groups ABCD (US)
FM 16 CA 0094 U
Ex db eb IIC T6…T5 Gb
Class I, Division 2 per CEC J18-150 (C)
Other Certifications and Certificates:
Ambient Temperature Range
8008/2-0 and 8008/2-1 Control Switches
T6: -50ºC ≤Tamb ≤+60ºC
8008/2-6 Load Switch
T6: -50ºC ≤Tamb ≤+50ºC
T5: -50ºC ≤Tamb ≤+60ºC
Service Temperature Range
-50ºC ≤Tamb ≤+80ºC
Electrical Data
8008/2-0 and 8008/2-1 Control Switches
Contact Rating: A600 (per ANSI/UL 508 and CSA C22.2 No. 14)
Maximum current (resistive): 10 A
8008/2-6 Load Switch
Voltage Rating Phase Horsepower rating
120 VAC 3 phase 2 hp
240 VAC 3 phase 5 hp
480 VAC 3 phase 10 hp
600 VAC 3 phase 10 hp
Maximum current (resistive) : 16 A
Note: Per NEC 505.7(E), the short circuit current needs to be limited to less than 10,000 rms symmetrical
amperes.
Termination Capacity
Contact terminal:
8008/2-0 and 8008/2-1: 14 AWG…10 AWG (2.5 mm²...6 mm²), solid or stranded
8008/2-6: 12 AWG…10 AWG (4 mm²…6mm²); solid or stranded
Terminal is designed to hold two wires at the same time.
Tightening torque: 1.8 Nm (contact terminals)
WARNING
Please observe the technical data on the rating plate
Please consult the manufacturer if operating conditions are non-standard

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7 Installation
WARNING
To avoid fire or shock hazard, the electrical power must be
turned OFF before and during installation.
•Referto the technical data and installation information on
the front and side mounted nameplates of the control
unit.
• For Class I, Zone 1 installations, Series 8008/2 control
and load switch must be installedin a Certified Increased
Safety 'eb' enclosure. When installing the control
components into 'eb' enclosures the spacing distances
through air and over surface, in accordance with
CAN/CSA C22.2 No. 60079-7 + C22.2 No. 14 for
Canada or ANSI/ISA 60079-7 + UL508A for USA, must
be maintained.
•
••
• For ClassI, Division2installations Series 8008/2 control and
load switch must be installed in a suitable enclosure providing
mechanical protection, provisions for conduit/cable entry, and
sufficient clearance for electrical connections as per C22.2 No.
14 for Canada and UL508A for USA.
•
••
• Series 8008/2 control and load switch have been Certified as
a component and thesuitability of the final assembly is to be
determined by the authorities having jurisdiction.
•
••
• Theterminalsonthecontrolcomponenthavebeenidentifiedonthe
controlunit. Refertothedevicelabelandtechnicalinformationfor
properconnection.
•
••
• Field wiring conductors shall be copper wires only, stranded –
and sized based on the conductor rated for 75°C.(for North
American Installations)
•
••
• Per NEC 505.7(E), the short circuit current needs to be limited to
less than 10,000 rms symmetrical amperes.
8 Maintenance
WARNING
To avoid electrical shock, fire and/or explosions, always
disconnect primary power source before inspection,
service or Maintenance.
• We recommend an Electrical Prevention Maintenanceprogram
as described inthe National Electrical Code
®
(NEC) and the
National Fire Protection Association Bulletin NFPA No. 70B
or the Canadian Electrical Code (CEC) respectively, andany
localregulations.Itisrecommendedthat itshould be at least once
a year.
•
••
• Maintenanceshouldonly beperformed by qualifiedand
experienced personnel.
•
••
• Perform visual, electrical, and mechanical checks on all
components on a regular basis.
•
••
• Visuallycheck for undue heating evidence by
distortion of wires or other components,
damaged or worn parts.
•
••
• Electrically check to make sure that all connections are
clean and tight.
•
••
• Mechanically check that all parts are properlyassembled,
and operatingmechanismsmove freely.
•
••
• The Flameproof joint CANNOT be repaired
•
••
• Replacement parts are available through R. STAHL
distributors. Replace only with parts of identical rating .

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9 Dimensions in Millimeters