stellar labs 108-14-32 User manual

Safety • Operation • Installation • Maintenan e
OWNERS’ MANUAL
SHUTTLE HOOKLIFT
Models
108-14-32
138-18-32
138-18-34
108-14-40
138-18-40
174-20-40
190-24-40
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: [phone]
www.stellarindustries.com Manual Part No. 43501
Last Revision: 09/01/15
Subject to Change without Notification.
© 2019 Stellar Industries, Inc.

Hooklift Manual Revisions
Date of Revision
March 1st, 2008
March 1st, 2008
January 14, 2010
Description of Revision
Updated ose Kit, Reservoir, and Rotary Valve Assembly
Drawings per Engineering changes.
Updated Main Cylinder and Secondary Assembly
Drawings per Engineering changes.
Updated Dump Assembly and Controller Assembly
drawings to reflect engineering changes.
Section Revised
Chapter 6 - Installation
Chapter 7 - Assembly
Drawings
Chapter 6 - Installation
Chapter 7 - Assembly
Drawings

T ble of Contents i
M nu l PN 43501
Table of Contents
Introduction .....................................................................iii
Stellar Shuttle ooklift Nomenclature ..........................iv
Chapter 1 - Safety ..........................................................1
General Safety ................................................................1
Personal Safety................................................................1
Maintenance Safety.......................................................1
Stability .............................................................................2
Load Safety......................................................................2
Environment .....................................................................2
Chapter 2 - Operation ...................................................3
Operator Requirements .................................................3
Operator Conduct..........................................................3
Job-Site Set-Up ................................................................3
Operation Overview.......................................................4
ooklift Controls...............................................................4
Unloading Operation......................................................5
Loading Operation .........................................................6
Dumping Operation .......................................................7
Chapter 3 - Maintenance..............................................9
Grease Zerk Locations ..................................................10
Choice Lubricants for DX Bearings .............................11
Chapter 4 - Specifications...........................................13
Model 108-14-32 Specifications...................................14
Model 138-18-32 Specifications...................................15
Model 174-20-32 Specifications...................................16
Model 190-24-32 Specifications...................................17
Model 138-18-34 Specifications...................................18
Model 108-14-40 Specifications...................................19
Model 138-18-40 Specifications...................................20
Model 174-20-40 Specifications...................................21
Model 190-24-40 Specifications...................................22
Chapter 5 - Decals.......................................................23
Decals of Note ..............................................................23
Decal Kit Placement - PN D0779.................................24
Chapter 6 - Installation ................................................25
Basic Installation Overview ..........................................25
Installation Steps - Basic Guidelines............................26
Power Beyond VDM8 Valve.........................................28
Mounting Kit - PN 16898 ...............................................29
Reservoir Assembly - PN 44036 ....................................30
Rotary Valve - PN 41824 ...............................................31
Subframe - PN 3120 ......................................................32
Subframe - PN 3118 ......................................................33
Subframe - PN 3117 ......................................................34
Dump Light Kit Installation............................................35
Cable Controls ..............................................................36
Air Controls.....................................................................37
ose Kit - PN 44338........................................................39
ose Kit - PN 44334........................................................40
ose Kit (174-20-40) - PN 44478 ...................................41
ose Kit (190-24-40) - PN 44042 ...................................42
Chapter 7 - Assembly Drawings .................................43
Base (108-14-32) - PN 26051 .........................................43
Base (138-18-32) - PN 26384 .........................................44
Base (138-18-34) - PN 28072 .........................................45
Base (108-14-40) - PN 26051 .........................................46
Base (138-18-40) - PN 26384 .........................................47
Base (174-20-40) - PN 26635 .........................................48
Base (190-24-40) - PN 26726 .........................................49
Dump (108-14-32) - PN 26055 ......................................50
Dump (138-18-32) - PN 26386 ......................................51
Dump (138-18-34) - PN 28074 ......................................52
Dump (108-14-40) - PN 26055 ......................................53
Dump (138-18-40) - PN 26386 ......................................54
Dump (174-20-40) - PN 26637 ......................................55
Dump (190-24-40) - PN 26668 ......................................56
Secondary (108-14-32) - PN 26059 ..............................57
Secondary (138-18-32) - PN 26388 ..............................58
Secondary (138-18-34) - PN 28076 ..............................59
Secondary (108-14-40) - PN 26572 ..............................60
Secondary (138-18-40) - PN 26574 ..............................61
Secondary (174-20-40) - PN 26639 ..............................62
Secondary (190-24-40) - PN 26716 ..............................63
Tilt (108-14-32) - PN 26064.............................................64
Tilt (138-18-32) - PN 26064.............................................65
Tilt (138-18-34) - PN 28078.............................................66
Tilt (108-14-40) - PN 26064.............................................67
Tilt (138-18-40) - PN 26064.............................................68
Tilt (174-20-40) - PN 26064.............................................69
Tilt (190-24-40) - PN 26732.............................................70
Main Cylinder (108-14-32) - PN 44333 .........................71
Main Cylinder (138-18-32) - PN 44340 .........................72
Main Cylinder (138-18-34) - PN 44341 .........................73
Main Cylinder (108-14-40) - PN 44337 .........................74
Main Cylinder (138-18-40) - PN 44341 .........................75
Main Cylinder (174-20-40) - PN 44480 .........................76
Main Cylinder (190-24-40) - PN 44482 .........................77
Chapter 8 - Troubleshooting .......................................79

ii Shuttle Owner’s M nu l - PN 43501
A OVERVIEW TO OW ER, OPERATOR A D
SERVICE PERSO EL ABOUT SAFETY
As the owner or employer, it is your responsibility to instruct the operator in the safe opera-
tion of this equipment and to provide the operator with properly maintained equipment.
FAILURE TO READ THIS MA UAL BY A YO E WHO WILL OPERATE, SERVICE, OR WORK
AROU D THIS HOOKLIFT IS A MISUSE OF THE EQUIPME T. DEATH OR SERIOUS I JURY WILL
RESULT FROM IMPROPER USE OR MAI TE A CE OF THIS MACHI E.
Occupational safety is a prime concern of Stellar Industries in the design and production
of this hooklift. Our goal in writing this manual was the safety of the operator and others
who work around this equipment.
It is your responsibility to know the specific requirements, governmental regulations, pre-
cautions and work hazards that exist in the operation and maintenance of this hooklift.
You shall make these available and known to all personnel working with and around the
equipment, so that all of you will take the necessary and required safety precautions.
FAILURE TO HEED THESE I STRUCTIO S CA RESULT I SERIOUS I JURY OR DEATH.
It is also your responsibility to operate and maintain your hooklift with caution, skill, and
good judgment. Following the recognized safety procedures will help you avoid acci-
dents. Modification to any part of his hooklift can create a safety hazard and therefore
shall not be made without the manufacturer’s written approval. Use only factory
approved accessories, options, and parts on this equipment. The rebuilding or remounting
of this equipment requires the mounting procedures and retesting to be in accordance
with factory instructions. Safety covers and devices must remain installed and maintained
in proper working condition. Safety decals must be maintained, be completely legible,
and be properly located. If safety covers, devices, or decals are missing, they must be
replaced with the proper designated Stellar part.
Be capable, careful, and concerned! Make safety your everyday business!
Attention!
According to Federal Law (49 cfr part 571),
each final-stage manufacturer shall com-
plete the vehicle in such a manner that it
conforms to the standards in effect on the
date of manufacture of the incomplete
vehicle, the date of final completion, or a
date between those two dates. This require-
ment shall, however, be superseded by any
conflicting provisions of a standard that
applies by its terms to vehicles manufac-
tured in two or more stages.
Therefore, the installer of Stellar hooklifts is
considered one of the manufacturers of the
vehicle. As such a manufacturer, the
installer is responsible for compliance with
all applicable federal and state regulations.
They are required to certify that the vehicle
is in compliance with the Federal Motor
Vehicle Safety Standards and other regula-
tions issued under the National Traffic and
Motor Vehicle Safety Act.
Please reference the Code of Federal
Regulations, title 49 - Transportation,
Volume 5 (400-999), for further information,
or visit
www.gpoaccess.gov/nara/index.html for
the full text of Code of Federal Regulations.

Introduction iii
M nu l PN 43501
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
ours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information [email protected]
Order Parts [email protected]
Warranty Information [email protected]
Stellar ooklifts are designed to provide safe
and dependable service for a variety of
operations. With proper use and
maintenance, these hooklifts will operate at
peak performance for many years.
To promote this longevity, carefully study the
information contained in this manual before
putting the equipment into service. Though
it is not intended to be a training manual for
beginners, this manual should provide solid
guidelines for the safe and proper usage of
the hooklift.
Once you feel comfortable with the
material contained in this manual, strive to
exercise your knowledge as you safely
operate and maintain the hooklift. This
process is vital to the proper use of the unit.
A few notes on this manual:
A copy of this manual is provided with every
hooklift and shall remain with the hooklift at
all times. Information contained within this
manual does not cover all maintenance,
operating, or repair instructions pertinent to
all possible situations.
Please be aware that some sections of this
manual contain information pertaining to
Stellar manufactured hooklifts in general
and may or may not apply to your specific
model.
This manual is not binding. Stellar Industries,
Inc. reserves the right to change, at any
time, any or all of the items, components,
and parts deemed necessary for product
improvement or commercial/production
purposes. This right is kept with no
requirement or obligation for immediate
mandatory updating of this manual.
In closing:
If more information is required or technical
assistance is needed, or if you feel that any
part of this manual is unclear or incorrect,
please contact the Stellar Customer Service
Department by phone at 800-321-3741 or
email at [email protected].
ATTE TIO
Failure to adhere to the
instructions could result in
property damage or even serious
bodily injury to the operator or
others close to the hooklift.
Introduction

iv Shuttle Owner’s M nu l - PN 43501
Stellar Shuttle Hooklift omenclature
HOOKLIFT
BASE
DUMP
SECONDARY
TILT
The Stellar Shuttle is a hydraulic, body-loading device when mounted on a truck chassis.
When mounted, the Stellar Shuttle can handle a variety of bodies ranging from flatbeds
to recycling containers to dump bodies.
Two independently controlled cylinders operate all the functions of the Stellar Shuttle. By
varying the cylinder operation, the Stellar Flex can be used to dump or unload a body.
The Stellar Shuttle consists of four basic parts: The base, dump, secondary, and tilt sec-
tions. Familiarize yourself with the various components of this hooklift and the names of
those components. Knowing the proper terminology is necessary to get full benefit from
this manual

S fety 1
M nu l PN 43501
anti-noise headphones, protective glasses,
breathing apparatus, and reflective jackets.
Consult your employer regarding current
safety regulations and accident-prevention
equipment.
Do not wear rings, wristwatch, jewelry, loose-
fitting or hanging clothing such as ties, torn
garments, scarves, unbuttoned jackets or
unzipped overalls, which could get caught
up in the moving parts of the hooklift.
Keep a first-aid box and a fire extinguisher
readily available on the truck. Regularly
check to make sure the fire extinguisher is
fully charged and the first-aid kit is stocked.
Do not use controls and hoses as handholds.
These parts move and cannot provide sta-
ble support.
Do not allow unauthorized personnel or
equipment to enter within 10 feet of hooklift
operating area.
Never allow anyone to ride the hooklift or
load.
Maintenance Safety
Never modify or alter any of the equipment,
whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.
Do not perform any maintenance or repair
work on the hooklift unless authorized and
trained to do so.
Release system pressure before attempting
to make adjustments or repairs.
Do not attempt service or repair when PTO is
engaged.
Decals are considered safety equipment.
They must be maintained, as would other
safety devices. Do not remove any decals.
General Safety
It is the responsibility of the owner to instruct
the operator in the safe operation of your
equipment and to provide the operator with
properly maintained equipment.
Trainees or untrained persons shall be under
the direct supervision of qualified persons.
Do not operate equipment under the
adverse influence of alcohol, drugs, or med-
ication.
Read all Danger and Caution decals on the
equipment and understand their meaning.
Personal Safety
Keep clear of all moving parts.
Always wear the prescribed personal safety
devices.
Always wear approved accident-prevention
clothing such as: protective helmets, anti-
slip shoes with steel toes, protective gloves,
Please Read the Following Carefully! This
portion of the manual contains information
regarding all Stellar manufactured hooklifts.
Some items contained within this chapter
may not apply to your specific equipment.
Safety should be the n umber one thought
on every operator’s mind. Three factors
should exist for safe operation: a qualified
operator, well-maintained equipment, and
the proper use of this equipment. The
following information should be read and
understood completely by everyone
working with or near the hooklift before
putting the unit into operation.
Please take note that Stellar Industries, Inc.
is not liable for accidents incurred by the
hooklift because of non-fulfillment from the
operator’s side of current rules, laws, and
regulations.
Chapter 1 - Safety

2Shuttle Owner’s M nu l - PN 43501
Replace any decals that are missing, dam-
aged, or not
legible.
The safety instruction plates, notices, load
charts and any other sticker applied to the
hooklift must be kept legible and in good
condition. If necessary, replace them.
Keep all surfaces of the hooklift free of oil
and grease to avoid slippery surfaces and
aid in
inspections.
Stability
Know the hooklift components and their
capabilities and limitations. Overloading the
hooklift may result in serious damage of self,
others, equipment or the surroundings.
Never exceed manufacturer’s load ratings.
These ratings are based on the machine’s
hydraulic, mechanical, and structural design
rather than stability.
Load Safety
Full rated dump capacity assumes load will
decrease as dump angle increases. Do not
take full rated capacity to full dump angle
without some unloading of weight as it may
cause damage to the chassis and/or the
hooklift.
Move the control lever slow and smooth for
steady oil flow.
Avoid jerky or sudden movement of the con-
trols.
Be constantly aware of the hooklift position
when operating the controls.
Do not attempt to lift fixed loads.
Know the weight of your load to avoid over-
loading the equipment.
Deduct the weight of the body from the
maximum load rating to determine how
much
weight can be lifted.
Keep everyone clear when loading, unload-
ing, and dumping.
Do not push on fixed objects or bodies with-
out rollers with the hooklift.
Do not permit loose objects on the hooklift.
Use a qualified person to assist in loading
when the load is not visible to the operator.
Do not leave hooklift unattended with sus-
pended load.
Take care when operating in areas support-
ed by vehicle tires, because of the cushion-
ing effect of springs and tires.
Never use the drivetrain of the chassis to
assist the hydraulics in loading
Environment
Do not operate the hooklift during electrical
storms.
In extreme cold, allow adequate time to
warm the truck before engaging the PTO.
Do not rev the truck engine and over speed
the hydraulic pumps as permanent damage
to the pumps may occur. Follow the vehicle
owner’s manual regarding operating the
vehicle in such adverse conditions.
In extreme cold, operate the controls slowly
to allow for viscosity changes.
ATTE TIO
Stellar Industries, Inc. is not liable
for accidents incurred by the
hooklift because of the
operator’s non-fulfillment of
current rules, laws and
regulations.

Oper tion 3
M nu l PN 43501
Job-Site Set-Up
Thoroughly pl n the lift before positioning
the vehicle. Consider the following:
1. The vehicle should be positioned in an
area free from overhead obstructions to
eliminate the need for repositioning.
2. Position the vehicle so that it is impossible
for any portion of the equipment to come
within the minimum required safe distance
of any power line. Maintain a clearance
in accordance with ANSI Z245.
3. The vehicle should also be positioned on
a firm and level surface that will provide
adequate support for the body.
4. The parking brake should be removed to
allow the truck to roll under the body
while loading.
In some situations, the foot brake may be
used to position the body. If the container
will experience a significant restriction to
movement during unloading, the foot brake
must not be used.
Operator Requirements
Operation is limited to the following peo-
ple:
A. Qualified individual.
B. Trainees under direct supervision of the
qualified individual.
C. Test or maintenance individual.
D. ooklift Inspector.
Operators must:
A. Demonstrate the ability to understand
all decals, the owner’s manual, and any
other information required for safe oper-
ation of the hooklift.
B. Be able to demonstrate the ability to
safely control the hooklift.
C. Know all safety regulations.
D. Be responsible for maintenance require-
ments.
E. Understand and be fully capable of
implementing all emergency proce-
dures.
F. Understand the operating procedures as
outlined by this manual, ANSI Z245 and
Federal/State Laws.
Operator Conduct
1. Operators will not engage in any opera-
tion that would cause them to divert
attention away from the operation of
the hooklift.
2. Operators are responsible for all opera-
tions under their direct control.
3. Operators will not leave a suspended
load unattended.
4. Operators will be familiar with the equip-
ment and the maintenance required for
proper care.
Chapter 2 - Operation

4Shuttle Owner’s M nu l - PN 43501
Hooklift Controls
1. Be familiar with the sequence and oper-
ation of the hooklift controls.
2. Each individual hooklift function should
have control function decals. Replace
them immediately if they are missing or
illegible.
3. Keep hands, feet and control levers free
from mud, grease and oil.
4. Be familiar with the control levers and
how they operate before attempting to
operate the hooklift.
5. Be prepared before beginning opera-
tion of the hooklift:
• All protective guards must be in place.
• Be aware of the surroundings: low
branches, power lines, unstable
ground.
• Be sure all safety devices provided are
in place and in good operating condi-
tion.
• Be prepared for all situations. Keep
fire extinguisher and first aid kit near.
• Be sure all regular maintenance has
been performed.
• Visually inspect all aspects of the
hooklift for physical damage.
• Check for fluid leaks.
Operation Overview
Unloading Operation
1. Stop the truck at the location you wish to unload.
2. Put the truck in neutral and engage the PTO.
Run RPM as needed.
3. Locate the black control lever labeled tilt.
4. Pull the tilt lever until the cylinder is fully extend-
ed, thus releasing tabs.
5. Locate the red lever labeled lift.
6. Pull lift lever until the body is on the ground and
can be detached. Return the hooklift to the
stored position and disengage the PTO.
Loading Operation
1. Position the truck in line with the body you intent
to pick up.
2. Engage the hook to the body by maneuvering
the hooklift with the red(lift) lever. Run RPM as
needed.
3. Push the red(lift) lever until the main cylinder is
fully retracted.
4. Push the black(tilt ) lever until the tilt is fully
extended.
5. Disengage the PTO.
Dumping Operation
1. Stop the truck at the location you wish to dump
the load.
2. Put the truck in neutral and engage the PTO.
Run RPM as needed.
3. Locate the red lever labeled lift.
4. Pull the lever to dump the body.
5.Wait until dumping is complete, then push the
red(lift) lever until the main cylinder fully retracts.
6. Disengage the PTO.
OTE: The controller assembly pictured in this
chapter may differ from model to model.

Oper tion 5
M nu l PN 43501
1. Stop the truck at the location you wish to unload. 2. Put the truck in neutral and engage the PTO.
3. Locate the black control lever labeled tilt. 4. Pull tilt lever until full stroke is reached,
thus releasing tabs.
5. Locate the red lever labeled lift.
6. Pull lift lever until the body is on the ground and
can be detached. Return the hooklift to the
stored position and disengage the PTO.
Unloading Operation

6Shuttle Owner’s M nu l - PN 43501
Loading Operation
1. Perform the steps for unloading a container. 2. Engage the hook to the body by
maneuvering the hooklift with the red(lift)
lever and the black (tilt) lever..
3. Push the red(lift) lever until the
main cylinder is fully retracted.
4. Push the black(tilt) lever until
the tilt is fully retracted.
5. Disengage the PTO.

Oper tion 7
M nu l PN 43501
Dumping Operation
1. Stop the truck at the location
you wish to dump the load.
2. Put the truck in neutral and engage the PTO.
3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body.
5. Wait until dumping is complete, then push the
red(lift) lever until the main cylinder fully retracts. 6. Disengage the PTO.

8Shuttle Owner’s M nu l - PN 43501

9
M nu l PN 43501
M inten nce 9
Please read the following before performing any main-
tenance on the hooklift.
1. Only authorized service personnel are to perform
maintenance on the hooklift.
2. Disengage the PTO before any service or repair is
performed.
3. Do not disconnect hydraulic hoses while there is still
pressure in those components.
4. Before disconnecting hydraulic components, shut
off the engine, release any air pressure on the
hydraulic reservoir, and move control levers repeat-
edly through their operating positions to relieve all
pressures.
5. Keep the hooklift clean and free from grease build-
up, oil and dirt to prevent slippery conditions.
6. Perform all safety and maintenance checks before
each period of use.
7. Replace parts with Stellar Industries, Inc. approved
parts only.
8. Immediately repair or have repaired any compo-
nents found to be inadequate.
Maintenance Procedures
1. Position the hooklift where it will be out of the way of
other operations or vehicles in the area.
2. Place all controls in the off position and secure oper-
ating features from inadvertent motion.
3. Relieve hydraulic oil pressure from all hydraulic cir-
cuits before loosening or removing hydraulic compo-
nents.
4. Label or tag parts when disassembling.
Daily Inspection
D ily Inspection should occur e ch d y before the
hooklift is put into use. E ch d y, inspect the hooklift
for ll of the following:
1. ydraulic oil level.
2. Loose parts or damage to structures or weld.
3. Cylinder movement due to leakage.
4. oses for evidence of oil leaks.
5. Controls for malfunction or adjustment.
6. Parking brake operation.
7. All securing hardware such as cotter pins, snap
rings, hairpins, and pin keepers for proper installa-
tion.
8. All safety covers for proper installation.
9. Cylinder holding valves for proper operation.
10. Equipment for missing, illegible, or defaced operat-
ing decals and safety signs.
Periodic Inspection
Periodic Inspection should occur while the hooklift is in
use. For the dur tion of the us ge, inspect the hooklift
for ll of the following:
1. Loose bolts and fasteners.
2. All pins, bushings, shafts, and gears for wear, cracks,
or distortion to include all pivot points, and bushings.
3. ydraulic systems for proper operating pressure.
4. Main frame mount bolts.
5. Cylinders for:
A. Damaged rods.
B. Dented barrels.
C. Drift from oil leaking internally.
D. Leaks at rod seals or holding valves.
6. PTO and hydraulic pump(s) for leaks.
7. ydraulic hose and tubing for evidence of damage
such as blistering, crushing, or abrasion.
8. Presence of this owner’s manual.
Monthly Inspection
Monthly Inspection should occur t the beginning of
every work month. E ch month, inspect the hooklift for
ll of the following:
1. Frame bolt tightness - turn barrel nuts and mounting
bolts during the first month of operation on new
machines and then quarterly thereafter.
2. Cylinders and valves for leaks.
3. Lubrication.
4. Tilt hook for cracks.
5. Structural weldments for bends, cracks, or breaks.
6. All pins and keepers for proper installation.
7. All control, safety, and capacity placards for read-
ability and secure attachment.
8. Inspect all electrical wires and connections for worn,
cut, or deteriorated insulationand bare wire.
Replace or repair wires as required.
10. Lubrication of all points requiring lubrication.
Service
The following gener l suggestions should be helpful in
n lyzing nd servicing your hooklift. Using the follow-
ing system tic ppro ch should be helpful in finding
nd fixing problems:
1. Determine the problem.
2. List and record possible causes.
3. Devise checks.
4. Conduct checks in a logical order to determine the
cause.
5. Consider the remaining service life of components
against the cost of parts and labor necessary to
replace them.
6. Make the necessary repair.
7. Recheck to ensure that nothing has been over-
looked.
8. Functionally test the new part in its system.
Stellar Industries recommends the first filter change
to occur after the first 250 hours of service.* The
second, and every subsequent change, should
occur after every 1,000 hours of service. By
following these guidelines, the hydraulic oil should
last up to 6,500 hours.
* ote: These recommendations are based on normal working
parameters. If operating in less than favorable conditions
(excessive dust, moisture, etc.), be sure to check the filter gauge
often for filter change notice.
Chapter 3 - Maintenance

10 Shuttle Owner’s M nu l - PN 43501
Grease Zerk Locations
Shuttle Class 2
QTY. (2)
QTY. (2)
QTY. (2)
QTY. (2)
QTY. (2)
QTY. (2) BOTH ENDS OF CYLINDER
QTY. (2) BOTH ENDS OF CYLINDER
Note: Grease After Every 100 Cycles.

M inten nce 11
M nu l PN 43501
Greases Recommended
Choice Lubricants for DX Bearings
Type of Grease Description
Premium Quality
Multi-Purpose
Stabilized, Anti-Oxidant Lithium Base
Lithium Base with 3% Molybdenum Disulfide
igh Drop Point
Multi-Purpose Calcium Based, for General Automotive and Industrial Use
Calcium Grease, Water Stabilized, igh Drop Point
Anti-Friction Bearing Calcium Based with EP Additives
Lithium Based
Sodium Based
Extreme Pressure (EP) Lithium Based with EP Additives
Calcium Based with EP Additives
igh Temperature Modified Sodium Based, igh Drop Point
Transmission Semi-Fluid, Calcium Based
Molybdenum Filled Lithium Based with 2% Molybdenum Disulfide
Graphite Filled Sodium Based with 2% Graphite
Block Grease Sodium Based Solid Grease
White Grease Aluminum Complex Based with Anti-Oxidant & Rust
Inhibitors & Zinc Oxide Additives
Silicone Lithium Based with Silicone Oil Lubricant
Greases ot Recommended
Type of Grease Description
Cup Grease Light Service Calcium or Sodium Based Grease
Graphite Filled Greases with More than 10% Graphite
Molybdenum Filled Greases with More than 10% Molybdenum Disulfide
Fluorocarbon Low Molecular Weight Chlorofluoroethylene Polymer
with Inert Thickeners
White Grease Calcium Based, Zinc Oxide Filled

12 Shuttle Owner’s M nu l - PN 43501

13
M nu l PN 43501
Specific tions 13
• Will accommodate bodies from 12-feet up to 17.5-feet long and still attain the maxi-
mum rated dump angle on a 41-inch high frame truck. Longer bodies may be
accommodated with reduced dumping capabilities.
• Transmission-mounted PTO and hydraulic pump required to power the ooklift
loader.
• Standard in-cab manual controls which allow for precise metering of the manual
stack-type hydraulic valve. Solenoid-activated hydraulic control valve with electric
remote control pendant is optional.
• Twenty-Five (25) gallon frame-mounted oil tank.
• Operating pressure is 4,200 psi.
• ydraulic flow required is 20-gallons per minute.
• Patented dump/load interface on double pivot models.
• ydraulic locks to prevent cylinder collapse in case of hose failure.
• ook latch to prevent body from becoming detached prematurely.
• Mechanical rear body tie-down latches.
• Resettable dump/tilt tabs.
• ydraulic rotary valve to prevent front tilt movement when the dump frame is raised.
• Permanently lubricated bushings.
• Grease zerks at all pin points to allow purging of contaminants.
• Carbon steel and zinc plated or type 17-4 stainless steel pins used throughout.
• All weldments painted with two-part polyurethane enamel.
A
B
C
D
E
F
G
H
I
J
K
L
Lifting/Dumping Capacity (pounds)
Dump Angle
Lowest ook eight
Effective Length
Truck Frame eight
ooklift eight
Chassis Cab to Trunnion
ooklift Length
ooklift Center of Gravity
Chassis Cab to Axle
Max. eight When Loading
Longest Body to Dump
Max. eight When Dumping
Shipping Weight (pounds)
ook eight (from bottom of hook bar)
Shipping Dimensions (Lx xW)
Min. Truck GVWR (pounds)
Load Angle w/Shortest Body Length
Recommended Body Lengths*
Recommended Body Lengths**
*(Assumes 3ft. overhang from center of rear roller
pin)
(Bumper typically 12” from center of roller pin)
**(Assumes 5ft. overhang from center of rear roller
pin)
32,000
50°
51”
176”
41”
52.31”
130” to 144”
188”
81”
150” to 158”
171”
234”
235”
3,900
61.75”
188” x 83” x 49”
32,000
35°
15’ to 17.5’
To 19.5’
34,000
52°
39”
176”
41”
52.31”
130” to 144”
188”
81”
150” to 158”
172”
234”
232”
4,100
54”
188” x 76” x 49”
43,000
36°
15’ to 17.5’
To 19.5’
40,000
57°
49”
144”
41”
52.31”
102” to 108”
156”
66”
----
156”
204”
214”
4,000
61.75”
156” x 84” x 49”
43,000
41°
12’ to 15’
To 17’
138-18-34 108-14-40
40,000
50°
51”
176”
41”
52.31”
130” to 144”
188”
81”
----
172”
240”
235”
4,100
61.75”
188” x 84” x 49”
43,000
35°
15’ to 17.5’
To 19.5’
138-18-40
40,000
50°
50”
206”
41”
52.31”
160” to 174”
219”
93”
----
188”
264”
259”
4,900
61.75”
219” x 84” x 49”
43,000
33°
17.5’ to 20’
To 22’
174-20-40
32,000
57°
49”
144”
41”
52.31”
102” to 108”
156”
67”
122” to 128”
156”
204”
214”
3,600
61.75”
156” x 83” x 49”
32,000
41°
12’ to 15’
To 17’
108-14-32 138-18-32
40,000
51°
50”
223”
41”
52.31”
174” to 190”
236”
98”
----
199”
282”
273”
5,400
61.75”
236” x 84” x 49”
43,000
31°
19’ to 21.5’
To 23.5’
190-24-40
Chapter 4 - Specifications

14 Shuttle Owner’s M nu l - PN 43501
Lifting Capacity: 32,000 pounds gross weight evenly distributed in, or on, body.
Container Length: 12-foot through 15-foot from front A-frame to rear of skid rails. Longer bodies up to 17.5-feet may be
accommodated if full dump angle is not required (may require special body-mounted or extendable
truck-mounted bumper and additional latches to meet the Federal Motor Carrier Safety Administration
(FMCSA) Rear End Protection regulation 393.86 and Securing ooklift Containers regulation 393.134).
Maximum Dump Angle: 57°
Operating Pressure: 4200 PSI maximum.
Weight of ooklift: ooklift weight not to exceed 3,600 pounds.
eight of ooklift: ooklift height not to exceed 11.31" as measured from top of truck frame to top of hooklift rollers.
ook eight: 61.75-inches from bottom of skid rails to bottom of hook bar. ooklift must be able to pick up body 10-
inches below grade, when mounted on a 41” truck frame height.
ydraulic Pump: Direct-coupled high-pressure piston pump.
ydraulic Control Valve: ydraulic valve mounted directly onto the oil reservoir.
Controls: Dual manual levers with sealed cable actuators mounted in the truck cab to allow full feathering of all
hooklift functions.
Tilting ook Assembly: ooklift must have pivoting type front tilt section (jib) to provide a low degree loading/unloading angle.
ook to include automatic mechanical safety latch which disengages only when the container/body is
in proper position to be picked up or dropped off.
Tilt Cylinder: Single 4-inch bore with 2-inch diameter rod cylinder. Cylinder must be double acting and include dual
integral pilot-operated counterbalance valves to prevent cylinder collapse in case of hose failure.
Cylinder must be fully retracted when in the transport mode to prevent exposure of cylinder rod to corro-
sive road salts.
Tilt Section Operation: ooklift must include a hydraulic lock-out device to prevent operation of the tilt section while hooklift is
in the dumping mode.
Lift/Dump Cylinder: Single 6-inch bore with 2.5-inch diameter rod cylinder. Cylinder must be double acting and include dual
integral pilot-operated counterbalance valves to prevent cylinder collapse in case of hose failure.
Dump/Tilt Interlock: Dumping must be accomplished through a rear pivot. Tilt and lift sections must lock into a rigid full length
26” wide frame with front saddles to provide support for the container while in the dump mode. These
sections form this frame without the use of mechanical latches which rely on gravity, springs, or contain-
er/body mounted latches. The system must be protected from out of sequence operation.
Rear Body old-downs: Dual fixed-position hold down devices mounted to the dump frame to secure the body to the hooklift
through all ranges of the dump mode. This must be accomplished without the use of steel springs and/or
hydraulic/air cylinders. ooklift must be compatible with containers manufactured to ANSI Z245.60 rec-
ommended standard for waste containers.
Rear Dump inge Pin: 2.5-inch diameter carbon steel and zinc plated or type 17-4 stainless steel.
Pins: All pins to be carbon steel and zinc plated or type 17-4 stainless steel.
Bushings: All bushings to be of the DX pre-lubricated variety, used with grease fittings. Bronze bushings not allowed
due to survivability in heavy containment and corrosive environments.
oses & yd. Fittings: All hoses and fittings are to be SAE; metrics are not to be allowed. O-ring face seal fittings to be utilized
wherever possible.
Origin of Manufacture: ooklift to be designed and manufactured in the United States of America.
Model 108-14-32 Specifications