
Stellar®Slider40 Owner’s Manual | Page iii
Table of Contents
Introduction iv
Hooklift Nomenclature ............................................................................................................................................................... v
Chapter 1 - Specifications...............................................................................................................................................................1
Slider40 Specifications................................................................................................................................................................ 1
Slider40 Latch Locations for Skid Compatibility....................................................................................................................... 2
Slider40 Latch Locations for Skid Compatibility (cont.).......................................................................................................... 3
Slider40 Grease Zerk Locations.................................................................................................................................................. 3
Serial Tag Location...................................................................................................................................................................... 4
Chapter 2 - Installation ....................................................................................................................................................................5
General Installation .................................................................................................................................................................... 5
Installer Notice ......................................................................................................................................................................... 5
Torque Data Chart .................................................................................................................................................................. 6
Installation Note....................................................................................................................................................................... 7
Step 1: Set the hooklift onto the truck frame........................................................................................................................... 7
Step 2: Drill mounting holes........................................................................................................................................................ 7
Step 3: Install bumper. ................................................................................................................................................................ 8
Step 4: Install tie-downs. ............................................................................................................................................................. 8
Step 5: Install tarper tower (If applicable). .............................................................................................................................. 8
Step 6: Install hydraulic reservoir and valve bank................................................................................................................... 8
Reservoir Assembly (2 Section Cable Controls) - PN 86464................................................................................................ 9
Reservoir Assembly (3 Section Cable Controls) - PN 86474.............................................................................................. 10
Reservoir Assembly (2 Section Air Controls) - PN 86468 .................................................................................................... 11
Reservoir Assembly (3 Section Air Controls) - PN 86478 .................................................................................................... 12
Reservoir Subassembly - PN 86006....................................................................................................................................... 13
Step 7: Install PTO and pump. ................................................................................................................................................. 16
Step 8: Route hydraulic hoses. ................................................................................................................................................ 17
Hose Kit - PN 59880 (Fixed Hook Height Models) ............................................................................................................... 17
Hose Kit - PN 84956 (Adjustable Hook Height Models)...................................................................................................... 18
Power Beyond VDM8 Valve ................................................................................................................................................. 19
Step 9: Route Electrical Components .................................................................................................................................... 20
Step 10: Install cab and PTO controls. .................................................................................................................................... 21
Cable Controls ...................................................................................................................................................................... 21
Air Controls............................................................................................................................................................................. 22
Step 11: Install Hoist Up Light Sensor - PN 83115 .................................................................................................................... 23
Step 12: Install mud flaps and fenders.................................................................................................................................... 24
Poly Tandem Fender Assembly - PN 58217......................................................................................................................... 24
Steel Tandem Fender Assembly - PN 100617 ..................................................................................................................... 25
Step 13A: Apply Hooklift Assembly Decals ............................................................................................................................ 26
Step 13B: Apply Chassis Decals............................................................................................................................................... 27
Step 14: Fill reservoir and activate hydraulic flow................................................................................................................. 28
Step 15: Operate hooklift......................................................................................................................................................... 28
Set System Relief Pressure..................................................................................................................................................... 29
Chapter 3 - Assembly Drawings ................................................................................................................................................... 31
Base Assembly - PN 85648........................................................................................................................................................ 31
Dump Assembly - PN 85779 ..................................................................................................................................................... 32
Outside Latch Assembly - PN 56842 (Optional)..................................................................................................................... 33
Secondary Assembly - PN 85661............................................................................................................................................. 34
Main Cylinder Assembly - PN 85735........................................................................................................................................ 35
Jib Assembly (54” Hook Height) - PN 85780 ........................................................................................................................... 36
Jib Assembly (61.75” Hook Height) - PN 85970 ...................................................................................................................... 37
Jib Assembly (54/61.75” Hook Height) - PN 85666 ................................................................................................................ 38
Hose Track - PN 85746............................................................................................................................................................... 40
Slider40 Cylinder Assemblies.................................................................................................................................................... 41
Valve Bank Parts Drawing ........................................................................................................................................................ 42
Toolbox Assembly - PN 8480..................................................................................................................................................... 43
Toolbox Assembly - PN 10401................................................................................................................................................... 43
Toolbox Assembly - PN 10402................................................................................................................................................... 43