Still FXD 20 User manual

Original instructions
Double pallet stacker
FXD 20
1539 1545
11648011751 EN - 09/2019

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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3Overviews
Overview .......................................................... 20
General view ....................................................... 20
General view of the technical compartment ................................. 21
Control and display components ......................................... 22
Driver'scompartment ................................................ 22
Electronickey(option) ................................................ 23
Display operating unit ................................................ 25
Markings .......................................................... 26
Locationofmarkings ................................................. 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 32
Checks and actions prior to commissioning ................................. 33
Checking the emergency offswitch ...................................... 33
Checkingthebrakes ................................................. 33
Checkingthehorn ................................................... 36
Truck operating instructions ............................................ 37
Stepping on/off the truck ............................................... 39
Driver's compartment settings .......................................... 40
Adjustingtheseat ................................................... 40
Adjustingthefloor ................................................... 41
Seat heater option ................................................... 41
Using the display-operating unit ......................................... 42
Selectionbuttons .................................................... 42
Display of the drive wheel position ....................................... 42
Operation of the displayunit ............................................ 43
Driving safety guidelines .............................................. 49
Driving ............................................................ 50
Definitions of steeringdirections ........................................ 50
Operation of operator presence detection on the version without pedals . . .......... 50
Startingthetruck .................................................... 52
Driving with the version without pedals .................................... 53
Steering ........................................................... 55
Horn ............................................................. 56
Brakingontheve
rsion without pedals ..................................... 57
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Parkingbrake ...................................................... 59
Driveprogram ...................................................... 61
Usingthetruckonaslope .............................................. 62
Driving: Single-pedal option ............................................ 64
Specific features of the single-pedal option . ................................ 64
Operation of operator presence detection with the single-pedal option ............. 64
Drivingwiththesingle-pedaloption ....................................... 65
Braking with the single-pedal option ...................................... 67
Driving: Dual-pedal option............................................. 70
Specific features of the dual-pedal option . . ................................ 70
Operationofoperatorpresencedetectionwiththedual-pedaloption .............. 70
Driving with the dual-pedaloption ........................................ 71
Braking with the dual-pedal option ....................................... 73
Operating the FleetManager™ option ..................................... 75
Description of the FleetManager option .................................... 75
Commissioning a truck equipped with the FleetManager™ option ................ 76
FleetManager™ option: Colour code for the LEDs ........................... 77
Disconnecting a truck equipped with the FleetManager™ option ................. 79
Transporting loads ................................................... 81
Reading the capacity plate ............................................. 81
Load handling safety rules ............................................. 83
Grabbing a loading unit ............................................... 83
Transportingpalletsorothercontainers ................................... 84
Liftcontrolelements ................................................. 85
Progressive stopping of the carriage in the lower position ...................... 86
Handling a single load . ............................................... 87
Handling two stacked pallets ........................................... 91
Driving assistance system: Dynamic Drive Control ........................... 94
DescriptionoftheDynamicDriveControl .................................. 94
Cold store usage (optional) ............................................. 95
Parking the truck. .................................................... 97
Handling the battery .................................................. 98
Batterytype ........................................................ 98
Orderpicking ....................................................... 98
Opening and closing the battery hood ..................................... 99
Charging the battery usinganexternalcharger .............................. 99
Changing the side access battery ........................................101
Handling the truck in an emergency ......................................106
Emergency lowering of the mast .........................................106
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Trucktowingprocedure ...............................................107
Handling the truck in specific situations ....................................109
Slingingthetruck ....................................................109
Liftingthetruck .....................................................110
Transportingthetruck ................................................110
Transporting the truck in thelift ..........................................111
Drivingonloadingbridges .............................................111
5 Maintenance
General maintenance information ........................................114
General . .........................................................114
Servicing and maintenance personnel training and qualification ..................115
Batterymaintenancestaff ..............................................115
Maintenance operations that do not require special training .....................115
Orderingsparepartsandconsumables ....................................115
Safety guidelines for maintenance .......................................116
Servicing and maintenancemeasures ....................................116
Workingontheelectricalequipment ......................................116
Safetydevices .....................................................116
Technical data for inspection and maintenance ..............................117
Recommended lubricants .............................................118
Accessing the technical compartment ....................................119
1000-hour maintenance plan ...........................................120
5000-hour maintenance plan ...........................................121
10,000-hour service plan ..............................................121
Chassis, bodywork and fittings ..........................................122
Cleaning the truck ...................................................122
General information on battery maintenance ...............................123
Checking the conditionoftheforks .......................................124
Steering and wheels ..................................................125
Checking the condition of the wheels .....................................125
Electrical equipment .................................................126
Cleaning and blowing out the electrical components ..........................126
Checkingthebatteryacidlevelandelectrolytedensity ........................127
Checking the conditionofcables,terminalsandthebatteryconnector .............128
Hydraulic systems ...................................................129
Checkingthehydraulicsystemforleaks ...................................129
Checking the hydraulicoillevel ..........................................129
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Lift mast ...........................................................131
Cleaningandlubricatingthechains .......................................131
Adjusting the length of the mastchains ....................................131
Checkingtheprotectivescreen ..........................................132
Storage and decommissioning ..........................................133
Storageoftruck .....................................................133
Permanent Putting Out of Commission (Destruction) .........................134
6 Technical specifications
FXD 20 datasheet ...................................................136
FXD 20 mast types ...................................................140
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