Still RX70-40 User manual

Original instructions
Diesel truck
RX70-40
RX70-45
RX70-50
7331 7332 7333 7334
57348011825 EN - 12/2015

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Foreword
List of abbreviations ................................................... 2
Your truck .......................................................... 4
General ............................................................ 4
CElabelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Information about the documentation ...................................... 7
Documentationscope ................................................. 7
Issue date and topicality oftheoperatinginstructions ........................... 8
Copyrightandtrademarkrights ........................................... 8
Explanation of information symbols used . . ................................. 8
Explanation of the cross-references ....................................... 9
Definitionofdirections ................................................. 9
Schematicviews .................................................... 10
Environmental considerations .......................................... 11
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
2 Introduction
Using the truck ...................................................... 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Usingworkingplatforms ............................................... 16
Residual risk ....................................................... 17
Residual dangers, residual risks ......................................... 17
Specialrisksassociatedwithusingthetruckandattachments ................... 18
Overview of hazards andcountermeasures ................................. 20
Danger to employees . . ............................................... 23
3Safety
Definition of terms used for responsible persons ............................. 26
Operating company .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Basic principles for safe operation ....................................... 29
Insurance cover on company premises .................................... 29
Changes and retrofitting ............................................... 29
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Changes to the overhead guard and roof loads . . . ........................... 31
Warning regarding non-original parts ..................................... 31
Damage, defects and misuse of safetysystems .............................. 32
Lengthoftheforkarms ................................................ 32
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Safety tests ........................................................ 36
Regular safety inspection ofthetruck ..................................... 36
Checkingthedieselengineemissions ..................................... 36
Truckswithparticlefilters .............................................. 37
Insulationtesting .................................................... 38
Safety regulations for handling consumables ............................... 39
Permissibleconsumables ............................................. 39
Oils .............................................................. 39
Hydraulicfluid ...................................................... 40
Batteryacid ........................................................ 41
Dieselfuel ......................................................... 42
Coolantandcoolingfluid .............................................. 44
Disposalofconsumables .............................................. 44
Emissions ......................................................... 46
4Overviews
Truck overview ..................................................... 50
Overview of driver’s compartment ........................................ 51
Operating devices and display elements ................................... 52
Display and operating unit . . . .......................................... 52
Operatingdevicesforhydraulicanddrivingfunctions .......................... 53
Doublemini-lever .................................................... 5
4
Three-waymini-lever ................................................. 55
Four-waymini-lever .................................................. 56
Joystick4Plus ...................................................... 57
Fingertip .......................................................... 58
Identification points .................................................. 59
Overview .......................................................... 59
Nameplate ......................................................... 60
Productionnumber .................................................. 61
StVZO (Road Traffic Licensing Regulations) information ....................... 61
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Equipment ......................................................... 62
Accessories ........................................................ 62
5 Operation
Checks and tasks to be carried out prior to commissioning ...................... 64
Visualinspections ................................................... 64
Checkingthesidecoverislocked ........................................ 66
Fillingthewashersystem .............................................. 6
6
Checking the condition of the wheels and tyres .............................. 67
Topping up the coolant and checking the concentration of the coolant additive ....... 68
Checking the engine oil level ........................................... 69
AdjustingtheMSG65/MSG75driver’sseat ................................ 70
Adjustingthearmrest ................................................. 74
Adjusting the steering column ........................................... 75
Cleaningthedustvalve ............................................... 75
Commissioning ..................................................... 76
Climbing into and out of thetruck ........................................ 76
Climbingintoandoutofatruckwitharaiseddriver’scab ....................... 77
Shelvesandcupholders .............................................. 79
Unlocking the emergencyoffswitch ...................................... 80
Switchingonthekeyswitch ............................................ 80
AccessauthorisationwithPINcode(variant) ................................ 83
Operating the signal horn .............................................. 92
Seatbelt .......................................................... 93
Usingthedriver’scab ................................................. 96
Starting the engine ................................................... 97
Checkingthebrakesystemforcorrectfunction .............................. 99
Checkingthesteeringsystemforcorrectfunction ............................100
Checking the emergencyofffunction .....................................100
Zeroadjustmentoftheloadmeasurement(variant) ...........................101
Checking the vertical lift mast position (variant) for correct function . ...............103
Driving ............................................................104
Safety regulations when driving .........................................104
Roadways .........................................................106
Setting the drive programmes ...........................................108
Actuatingthedrivedirectionswitch,mini-leverversion .........................109
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 109
Actuating the drive direction switch, fingertip version ..........................110
Startingtodrive .....................................................110
Starting drive mode, dual-pedal version (variant) .............................112
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Operatingtheservicebrake ............................................115
Actuating the mechanical parking brake ...................................116
Steering ...........................................................118
Reducing speed with a raised load (variant) ................................119
Automatic shut-off of the internal combustion engine (variant) ...................119
Lifting ............................................................120
Liftingsystemvariants ................................................120
Automaticliftcutout(variant) ...........................................120
Lift mast vertical position (variant) ........................................121
Typesofliftmast ....................................................125
Malfunctionsduringliftingmode .........................................126
Hydraulic blocking function .............................................128
Liftingsystemoperatingdevices .........................................128
Controlling the lifting system using a double mini-lever .........................130
Controlling the lifting systemusingatriplemini-lever ..........................131
Controlling the lifting system using a quadruple mini-lever ......................132
Controllingtheliftingsystemusingthejoystick4Plus ..........................133
Controlling the lifting system using the fingertip . . . ...........................135
Changing the fork arms ...............................................136
Forkextension(variant) ...............................................138
Operation with reversibleforkarms(variant) ................................140
Handling loads ......................................................142
Safety regulations when handing loads ....................................142
Beforetakingupload .................................................14
3
Loadmeasurement(variant) ...........................................144
Picking up loads .....................................................147
Danger area .......................................................148
Transportingpallets ..................................................149
Transporting suspended loads ..........................................149
Loadpickup ...................................................... . 150
Transporting loads ...................................................154
Setting down loads ...................................................155
Shake function (variant) ...............................................156
Driving on ascending and descending slopes ...............................160
Drivingonlifts ......................................................161
Drivingonloadingb
ridges .............................................162
Particle filter system ..................................................163
Particlefilter-Function ................................................163
Particlefilter-Pe
rforming parked regeneration . . . ...........................165
Particlefilter-Displays ................................................168
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Working with attachments .............................................170
Fittingattachments ..................................................170
Releasing the pressure from thehydraulicsystem ............................172
Generalinstructionsforcontrollingattachments .............................174
Controlling attachments using a double mini-lever ............................176
Controlling attachments using the double mini-lever and the 5th function ...........178
Controllingattachmentsusingatriplemini-lever .............................180
Controlling attachments using the triple mini-lever and the 5th function .............182
Controlling attachments using a quadruple mini-lever .........................183
Controlling attachments using the quadruple mini-lever and the 5th function .........185
Controllingattachmentsviathejoystick4Plus ...............................186
Controlling attachments usingthejoystick4Plusandthe5thfunction ..............187
Controlling the attachments with the fingertip ...............................188
Controlling attachments with the fingertip and 5th function ......................189
Clamp locking mechanism (variant) ......................................191
Takingupaloadusingattachments ......................................195
Operating auxiliary equipment ..........................................196
Switching the lighting onandoff .........................................196
Switching the rotating beacon on and off . . . ................................197
Switchingthehazardwarningsystemonandoff .............................198
Switching direction indicatorsonandoff ...................................198
Switching the double working spotlights on and off. ...........................201
Operatingthewindscreenwiper/washer ...................................203
FleetManager (variant) ................................................203
Accidentrecorder(variant) .............................................204
Driverrestraintsystems(variants) .......................................204
Cab operation ......................................................204
Opening the cab door . . ...............................................204
Closingthecabdoor ............................................... . . 205
Opening the side windows .............................................205
Closing the side windows ..............................................206
Operating the rear window heating .......................................207
Radio(variant) ......................................................207
Heatingsystem(variant) ..............................................208
Air conditioning (variant) ...............................................209
Trailer operation ....................................................2
10
Towedload ....................................................... . 210
Coupling pin in the counterweight ........................................211
Automatic tow coupling ...............................................213
Towingtrailers ......................................................221
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Operating the display and operating unit ...................................223
Displays ..........................................................223
Adjustingthedisplays ................................................224
Symbolsinthedisplay ................................................224
Settingthedateortime ................................................229
Resetting the daily kilometres and daily operating hours .......................229
Setting the language .................................................230
Soft key button for operating various equipment variants .......................230
Configuring Blue-Q efficiencymode ......................................231
Additional settings ...................................................232
Blue-Q efficiency mode ...............................................233
Functionaldescription ................................................23
3
Effects on additional consumers .........................................233
SwitchingefficiencymodeBlue-Qonandoff ................................234
Display messages ...................................................236
Displaycontent .....................................................236
Errorcodetable .....................................................237
General messages ...................................................239
Drive-specificmessages ..............................................248
Operation in special operating situations ...................................256
Transport ..........................................................256
Towing .......................................................... . 258
Craneloading ......................................................260
Jump-starting ......................................................263
Procedure in emergencies .............................................264
Emergency shutdown ................................................264
Procedure if truck tipsover .............................................265
Emergency hammer ..................................................266
Emergency lowering .................................................267
Disconnecting the battery ..............................................269
Refuelling .........................................................270
Dieselfuel-Specifications .............................................270
Filling up with dieselfuel ...............................................274
Cleaning ..........................................................276
Cleaning the truck ...................................................276
Cleaning the electricalsystem ..........................................278
Cleaning load chains .................................................279
Cleaning the windows ................................................279
Afterwashing .......................................................280
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