Still EXD-SF 20 User manual

Original instructions
Double pallet stacker
EXD-SF 20
0313 0346
11638011651 EN - 09/2019

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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Table of contents
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3Overviews
Overview .......................................................... 20
General view of the truck .............................................. 20
General view of the technical compartment ................................. 21
Control and display components ......................................... 22
Driver'scompartment ................................................ 22
Display-operating unit ................................................ 23
Batterychargingindicator .............................................. 24
Electronickey(option) ................................................ 26
Markings .......................................................... 28
Labels ............................................................ 28
Serialnumber ...................................................... 29
4Use
Technical description ................................................. 32
List of checks prior to start-up ........................................... 34
Starting up ........................................................ 35
Checks and actions prior to commissioning ................................. 37
Checkingtheanti-crushsafetydevice ..................................... 37
Checking the emergencyshutdown ...................................... 38
Checkingthebrake .................................................. 38
Checkingthehorn ................................................... 39
Truck operating instructions ............................................ 40
Using the display-operating unit ......................................... 42
Selectionbuttons .................................................... 42
Operation of the displayunit ............................................ 42
Driving safety guidelines .............................................. 47
Driving ............................................................ 48
Definingdirections ................................................... 48
Driving ............................................................ 48
Braking ........................................................... 49
Horn ............................................................. 51
Driveprogram ...................................................... 51
Ride-ondriving ..................................................... 52
Pedestrian driving ................................................... 54
Combitiller ........................................................ 54
Usingthetruckonaslope .............................................. 56
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Table of contents
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Operating the FleetManager™ option ..................................... 59
Description of the FleetManager option .................................... 59
Commissioning a truck equippedwiththeFleetManager™option ................ 60
FleetManager™ option: Colour code for the LEDs ........................... 61
Disconnecting a truck equipped with the FleetManager™ option ................. 63
Using the on-board compressor option .................................... 65
Transporting loads ................................................... 66
Load handling safety rules ............................................. 66
Grabbing a loading unit ............................................... 66
Transportingpalletsorothercontainers ................................... 67
Reading the capacity plate ............................................. 68
Progressive stopping of thecarriageinthelowerposition ...................... 69
Liftcontrolelements ................................................. 70
Handling a single load . ............................................... 72
Handling two stacked pallets ........................................... 76
Driving assistance system: Dynamic Drive Control ........................... 79
DescriptionoftheDynamicDriveControl .................................. 79
Cold store usage (optional) ............................................. 80
Before leaving the truck ............................................... 82
Handling the battery .................................................. 83
Batterytype ........................................................ 83
Orderpicking ....................................................... 83
Opening and closing the battery hood ..................................... 84
Charging the battery usinganexternalcharger .............................. 85
On-board charger ................................................... 87
Using the on-board charger ............................................ 88
Adjusting the on-board charger .......................................... 90
Changing the vertical access battery ...................................... 91
Changing the side access battery ........................................ 91
Handling the truck in an emergency ...................................... 97
Emergency lowering of the mast ......................................... 97
Truck towing procedure ............................................... 98
Handling the truck in specific situations ....................................100
Slingingthetruck ....................................................100
Liftingthetruck .....................................................101
Transporting the truck ................................................101
Transportingthetruckinthelift ..........................................102
Driving on loading bridges .............................................102
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Table of contents
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5 Maintenance
General maintenance information ........................................104
General . .........................................................104
Servicing and maintenance personnel training and qualification ..................105
Batterymaintenancestaff ..............................................105
Maintenance operations that do not require special training .....................105
Orderingsparepartsandconsumables ....................................105
Safety guidelines for maintenance .......................................106
Servicing and maintenance measures ....................................106
Workingontheelectricalequipment ......................................106
Safetydevices .....................................................106
Recommended lubricants .............................................1
07
Technical data for inspection and maintenance ..............................108
Accessing the technical compartment ....................................109
1000-hour service plan ................................................1
11
5000-hour maintenance plan ...........................................112
10,000-hour service plan ..............................................112
Chassis, bodywork and fittings ..........................................113
Cleaning the truck ...................................................113
General information on battery maintenance ...............................115
Checking the conditionoftheforks .......................................116
Steering and wheels ..................................................117
Cleaning the pinion gear of the steering geared motor .........................117
Checking the condition of the wheels .....................................118
Stabiliser maintenance ...............................................118
Electrical equipment .................................................119
Cleaning and blowing air through the electrical components ....................119
Checkingthebatteryacidlevelandelectrolytedensity ........................120
Checking the condition of the cables, terminals and battery connector . . . ..........121
Hydraulic systems ...................................................122
Checkingthehydraulicsystemforleaks ...................................122
Checkingthehydraulicoillevel ..........................................122
Checking the controlledstabiliserhydraulicsystemforleaks ....................123
Checkingtheoillevelinthecontrolledstabilisercircuit .........................124
Lift mast ...........................................................125
Cleaning and lubricatingthechains .......................................125
Adjusting the length of the mast chains ....................................125
Checkingtheprotectivescreen ..........................................126
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Table of contents
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Storage and decommissioning ..........................................127
Storageoftruck .....................................................127
Permanent Putting Out of Commission(Destruction) .........................128
6 Technical specifications
EXD-SF 20 datasheet ................................................130
EXD-SF 20 mast types ................................................134
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