Still FM-X N Series User manual

Original instructions
Reach trucks
FM-X, FM-X N, FM-X W, FM-X EW,
Li-ion
FM-X-10
FM-X-12
FM-X-14
FM-X-17
FM-X-20
FM-X-20 HD
FM-X-25
1900 1901 1902 1903 1904
1905 1906 1907 1908 1909
1910 1914 1915 1916 1917
1918 1919 1920 1921 1922
50988078001 EN - 10/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
50988078001 EN - 10/2018 I

Table of contents
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1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 4
Labelling points ...................................................... 5
Nameplate .......................................................... 6
Production number . . . ................................................ 7
Nameplateofalithium-ionbattery ......................................... 7
Using the truck ....................................................... 8
Commissioning ...................................................... 8
Proper usage ........................................................ 8
Intended use of the lithium-ion battery (variant) ............................... 8
Impermissibleuse .................................................... 9
Placeofuse ......................................................... 9
Parkingintemperaturesbelow-10°C ..................................... 10
Using working platforms ............................................... 11
Information about the documentation ..................................... 12
Documentationscope ................................................ 12
Supplementary documentation .......................................... 13
Issuedateandtopicalityoftheoperatinginstructions .......................... 14
Copyrightandtrademarkrights .......................................... 14
Explanation of informationsymbolsused .................................. 14
Listofabbreviations .................................................. 15
Definingdirections ................................................... 17
Schematicviews .................................................... 18
Environmental considerations .......................................... 19
Packaging ......................................................... 19
Disposal of components andbatteries ..................................... 19
2Safety
Definition of responsible persons ........................................ 22
Operatingcompany .................................................. 22
Specialist .......................................................... 22
Drivers ........................................................... 23
Basic principles for safe operation ....................................... 25
Insurance cover on company premises .................................... 25
Specialnoteswhenusinglithium-ionbatteries(variant) ........................ 25
Changes and retrofitting ............................................... 29
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Modifications to the overhead guard and cabs ............................... 31
Seatbelt .......................................................... 31
Safety information for FM-X Wide,ExtraWide(W,EW) ........................ 32
Warning regarding non-original parts ..................................... 32
Damage, defects and misuse of safety systems . . . ........................... 33
Wheels and tyres .................................................... 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Lengthoftheforkarms ................................................ 35
Residual risk ....................................................... 37
Residual dangers, residual risks ......................................... 37
Special risks associated withusingthetruckandattachments ................... 38
Overview of hazards and countermeasures ................................. 40
Danger to employees ................................................. 43
Safety tests ........................................................ 44
Carrying out regular inspections on the truck ................................ 44
Insulationtesting .................................................... 44
Safety regulations for handling consumables ............................... 45
Permissibleconsumables ............................................. 45
Oils .............................................................. 46
Hydraulicfluid ...................................................... 47
Batteryacid ........................................................ 48
Brakefluid ......................................................... 49
Disposal of consumables .............................................. 50
Commissioning the FleetManager™ (variant) ............................... 51
Activatingtheaccesscontrolafterdeliveryofthetruck ......................... 51
Emissions ......................................................... 51
3Overviews
Overview .......................................................... 56
Overview of the driver's compartment ..................................... 57
Shelves and cup holders .............................................. 58
Operating devices and display elements ................................... 59
Display and operating unit . . . .......................................... 59
Operating status displays on the display and operating unit ..................... 60
Displaymessages ................................................... 61
Entering truck operating data via the display and operating unit .................. 65
Lithium-ion batterydisplay ............................................. 70
Operatingdevicesforhydraulicandtractionfunctions ......................... 70
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Joystick4Plus ...................................................... 71
Fingertip .......................................................... 72
4 Operation
Testing and activities before daily use ..................................... 74
Visualinspectionsandfunctionchecking .................................. 74
Climbingintoandoutofthetruck ........................................ 77
Adjusting the MSG 65/MSG 75 driver'sseat ................................ 79
Adjustingthesteeringcolumn ........................................... 83
Fillingthewashersystem(variant) ....................................... 84
Unlocking the emergency offswitch ...................................... 84
Switchingonthekeyswitch ............................................ 85
AccessauthorisationwithPINcode(variant) ................................ 87
Operating the signal horn .............................................. 88
Checkingthebrakesystemforcorrectfunction .............................. 88
Checkingthesteeringsystemforcorrectfunction ............................ 90
Checking the emergency offfunction ..................................... 90
Checking the "automatic tilting centre position" (variant) for correct function ......... 91
Lighting ........................................................... 92
STILL SafetyLight (variant) ............................................. 92
Switchingtheworkingspotlights(variant)onandoff .......................... 93
Efficiency and drive modes ............................................. 94
Blue-Q efficiency mode ............................................... 94
OPTISPEED - Continuously variable reduction in driving speed or hydraulic functions
(variant) ......................................................... 94
Driving ............................................................ 96
Safety regulations whendriving ......................................... 96
Roadways ......................................................... 98
Side chassis supports . ...............................................101
Enabling truck functionsusingthefootswitchandseatswitch ...................101
Settingthedriveprogramme ............................................104
Selectingthedrivedirection ............................................105
Actuating the drive directionswitch,joystick4Plus ............................106
Actuating the drive direction switch, fingertip ................................106
Starting drive mode, single-pedal version . . ................................107
Starting drive mode, dual-pedal version (variant) .............................109
Operatingtheservicebrake ............................................111
Applying the electromagnetic parking brake ................................112
Steering ...........................................................114
Emergency operation of the reach measurement system .......................115
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Parking ...........................................................118
Parkingthetrucksecurely .............................................118
Lifting ............................................................119
Liftingsystemvariants ................................................119
Liftmastversions ....................................................119
Lifting system operating devices .........................................120
Joystick4Plusliftingsystem ............................................121
Fingertipliftingsystem ................................................124
Automatic lift cut out (variant) ...........................................126
Reach-lowerlock(variant) .............................................128
Automaticcentreposition(variant) .......................................129
Speed limitation safety function .........................................131
Changing the fork arms ...............................................131
Forkextension(variant) ...............................................134
Loadbackrest(variant) ................................................1
35
Workingplatforms ...................................................136
Malfunctionsinliftingmode ............................................136
Handling loads ......................................................138
Safety regulations when handing loads ....................................138
Beforepickingupaload ...............................................138
Picking up loads .....................................................140
Danger area .......................................................142
Transportingpallets ..................................................143
Transporting suspended loads ..........................................143
Pickingupaload ....................................................144
Transporting loads ...................................................147
Setting down loads ...................................................149
Drivingonupwardanddownwardgradients ................................151
Drivingontolifts .....................................................151
Attachments .......................................................153
Fittingattachments ..................................................153
Releasingthepressurefromtheauxiliaryhydraulics ..........................155
General instructions for controllingattachments .............................156
Controlling attachments (variant) using the joystick 4Plus (5th/6th hydraulic function)
...............................................................157
Controlling attachments (variant) with the fingertip (5th/6th hydraulic function) .......160
Operating the clamp locking mechanism (variant) with a joystick 4Plus . ............162
Operating the clamp locking mechanism (variant) with the fingertip switch ..........164
Pickingupaloadusingattachments ......................................165
Auxiliary equipment ..................................................166
FleetManager (variant) ................................................166
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Shock recognition (variant) .............................................166
ActiveLoadStabilisationALS(variant) ....................................166
Optical height measuring system(variant) ..................................168
Loadmeasurement(variant) ...........................................173
Speedlimitationbasedonliftheight ......................................175
Button for speed limitation, creepspeed(variant) ............................176
Camera/monitorsystem(variant) ........................................176
Electrical adjustment mechanism for the driver's compartment (variant) ............177
Overhead guard with optimisedvisibility(variant) ............................178
Clipboard (variant) ...................................................179
Battery change frame (variant) ..........................................179
General ......................................................... . . 179
Safe handling ......................................................180
Loadcapacity .................................................... . . 180
Area of application ...................................................180
Adjustingthetransferheight ............................................181
Locking the battery change frame ........................................181
Battery replacement area ..............................................182
Lift height preselector/easy Target (variant) ................................184
General ......................................................... . . 184
Definitionofterms ...................................................185
AUTOMODEfunction ................................................ 186
Operatingtheliftheightpreselector .......................................189
Teach-in, general ....................................................192
Performingateach-in .................................................193
easyTarget/easyTargetPlus(variants) ...................................196
Approaching target heightsusing"easyTarget" .............................198
Positioningtheforkhorizontallyusing"easyTargetPlus" .......................199
Cab (variant) .......................................................200
General information aboutthecab .......................................200
Opening the cab door . . ...............................................201
Closingthecabdoor ............................................... . . 202
Cab operating devices ................................................203
Cabinteriorlighting(variant) ............................................204
Heatingsysteminthecab(variant) .......................................204
Emergency exit windowinthecab .......................................207
Cold store application .................................................207
General ......................................................... . . 207
Areas of application ..................................................208
Description of the cold store equipment ....................................209
Batteryinthecoldstore ...............................................210
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Impermissible use of the lithium-ion battery in the shock cold store (-45°C) ..........210
Beforeenteringthecoldstore ...........................................211
Procedure in emergencies .............................................212
Emergency shutdown ................................................212
Procedureiftrucktipsover .............................................213
Emergency lowering .................................................214
Towing .......................................................... . 215
Connecting and disconnecting the battery male connector ......................217
Connecting the battery male connector ....................................217
Disconnecting the battery male connector ..................................218
Handling the lead-acid battery ..........................................219
Safety regulations when handlingthebattery ...............................219
Maintainingthebattery ................................................222
Checkingthebatterycondition,acidlevelandaciddensity ......................223
Checking the battery chargestatus .......................................225
Chargingthebattery ..................................................225
Equalising charging to preserve the battery capacity ..........................228
Handling the lithium-ion battery (variant) ...................................230
Safety regulations for handling the lithium-ion battery .........................230
Approvedlithium-ionbatteries ..........................................233
Lithium-ion batteries "GGSLi-ion48V(BG4)"9.8kWhand39.2kWh .............234
Regulationsforstoringlithium-ionbatteries .................................235
Checkingthebatterychargestatus(lithium-ionbattery) ........................236
Charging the lithium-ionbatteryupondelivery ...............................238
Chargingthelithium-ionbattery .........................................239
Recommissioning the lithium-ion battery following deep discharge ................241
Replacing and transporting the battery ....................................242
Commissioning batteries that are delivered separately ........................242
Alternatingbetweenalead-acidbatteryandalithium-ionbattery .................243
General information on batteryreplacement ................................244
Actuatingthebatterylock ..............................................246
Adjustingthebatterylock ..............................................247
Special notes for installingthelithium-ionbattery .............................249
Replacingthebatteryusingaliftingdevice .................................249
Changing the battery using the internal roller channel (variant) ...................254
Setting the battery data(leadacidbatteries) ................................259
Transporting the battery using a lifting device (lead acid batteries) . . . .............261
Transporting the battery using a lifting device (lithium-ion batteries) ...............263
Cleaning the truck ...................................................264
Cleaning the truck ...................................................264
VIII 50988078001 EN - 10/2018