Still EXG-10 User manual

Original instructions
Counterweight pallet stacker
EXG-10
EXG-12
EXG-16
1217 1218 1219
1170 801 15 09 EN - 10/2017

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
Copyrightandpropertyrights ............................................ 2
EC declaration of conformity............................................. 3
Identification label .................................................... 4
Rules for the operating company of industrial trucks ........................... 4
Proper usage ....................................................... 6
Description of use and climatic conditions ................................... 6
Unauthorised use ..................................................... 7
Explanation of symbols used ............................................ 7
Disposing of components and batteries ..................................... 7
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration values for upper limbs ......................................... 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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3Overviews
Truck overview ..................................................... 20
Overview .......................................................... 20
Controls and display .................................................. 21
Tiller and dashboard ................................................. 21
Displayfunction ..................................................... 22
Displaysettings ..................................................... 25
Markings .......................................................... 30
Markingpositions .................................................... 30
Serialnumber ...................................................... 31
4Use
Electric pallet stacker ................................................. 34
List of checks prior to start-up ........................................... 36
Checks and actions prior to commissioning ................................. 37
Checkingthebrake .................................................. 37
Checking the emergency shutdown ...................................... 37
Checkingtheanti-crushsafetydevice ..................................... 38
Checkingthehorn ................................................... 39
Truck operating instructions ............................................ 40
Driving ............................................................ 42
Drivingsafetyinstructions .............................................. 42
Definition of directions ................................................ 42
Driving ............................................................ 43
Driving on upward and downward slopes .................................. 46
Braking ........................................................... 47
Transporting loads ................................................... 48
Loadhandlingsafetyrules ............................................. 48
Grabbing a loading unit ............................................... 48
Transportingpalletsorothercontainers ................................... 49
Liftcontrolelements .................................................. 50
Capacity .......................................................... 52
Working with loads ................................................... 54
Cold store (option) ................................................... 59
Cold store usage (optional) ............................................. 59
Parking the truck. .................................................... 61
Handling the battery .................................................. 62
Batterytype ........................................................ 62
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Table of contents
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Orderpicking ....................................................... 62
Openingthebatterycover ............................................. 63
Battery charging with an externalcharger .................................. 64
Verticalaccessbattery ................................................ 66
Side access battery: selection of battery compartment opening side .............. 67
Side access battery: unlocking-lockingthebattery ........................... 68
Handling the truck in an emergency ...................................... 69
Emergency mast lowering ............................................. 69
Truck towing procedure ............................................... 70
Handling the truck in specific situations .................................... 72
Slingingthetruck .................................................... 72
Liftingthetruck ..................................................... 73
Truck towing procedure ............................................... 74
Transportingthetruckinthelift .......................................... 74
Driving on loading bridges ............................................. 75
5 Maintenance
General maintenance information ........................................ 78
General ........................................................... 78
Servicing and maintenance personnel training and qualification . ................. 78
Battery maintenance staff .............................................. 79
Maintenance operations that do not require special training ..................... 79
Ordering spare parts andconsumables .................................... 79
Maintenance safety instructions ......................................... 80
Servicing and maintenance measures .................................... 80
Working on the electrical equipment ...................................... 80
Safetydevices ..................................................... 80
Recommended lubricants ............................................. 81
Technical data for inspection and maintenance .............................. 82
Accessing the technical compartment ..................................... 83
Maintenance plan as required .......................................... 84
1000-hour maintenance plan ........................................... 85
3000-hour maintenance plan ........................................... 88
Chassis, bodywork and fittings .......................................... 89
Cleaningthetruck ................................................... 8
9
Cleanthebatteryanditscompartment .................................... 90
General information on battery maintenance ............................... 91
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Steering and wheels .................................................. 93
Servicingthewheels ................................................. 93
Lubricating the load wheel axles and mast tilt bearings ........................ 93
Electrical equipment ................................................. 94
Electrical system maintenance .......................................... 94
Checking the battery acid levelandelectrolytedensity ........................ 95
Checkingtheconditionofcables,terminalsandbatteryconnector ................ 96
Servicingthepumpmotor .............................................. 96
Hydraulic systems ................................................... 97
Checkingthehydraulicoillevel .......................................... 97
Drainingthecircuit ................................................... 97
Lift mast ........................................................... 99
Typesofliftingmasts ................................................. 99
Specificmastmaintenance .............................................102
PuttingOutofCommissio
n and Storage ...................................105
Long-termtruckstorage ...............................................105
Recommissioningafterstorage .........................................105
6 Technical data
Technical Data Sheet EXG 10-12-16 .....................................108
Loads per axle ......................................................111
Mast table .........................................................113
VI 1170 801 15 09 EN - 10/2017

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
ith state-of-the-
art technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
The supplied EC declaration of conformity
confirms this. The CE labelling is attached to
the nameplate.
An independent structural change or an
addition to the tow tractor can compromise
safety, thereby invalidating the EC declaration
of conformity.
The EC declaration of conformity must be
carefully stored andmadeavailabletothe
responsible authorities.
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted
in any form to third parties without the express
written permission of the manufacturer.
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