Still FXV 14 N User manual

Original instructions
Pallet stacker
FXV 14 N
FXV 16 N
1537 1538
11748011551 EN - 07/2018

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
11748011551 EN - 07/2018 I

Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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Table of contents
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3Overviews
Overview .......................................................... 20
General view ....................................................... 20
General view of the technical compartment ................................ 21
Control and display elements ........................................... 22
Driver'scompartment ................................................ 22
Electronickey(option) ................................................ 23
Display operating unit ................................................ 25
Markings .......................................................... 26
Locationofmarkings ................................................. 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 32
Starting up ........................................................ 33
Checks and actions prior to commissioning ................................. 34
Checkingtheemergencyoffswitch ...................................... 34
Checkingthebrakes ................................................. 34
Checkingthehorn ................................................... 35
Truck operating instructions ............................................ 36
Stepping on/off the truck ............................................... 38
Operation of operator presence detection .................................. 39
Driver's compartment settings .......................................... 40
Adjustingtheseat ................................................... 40
Adjustingthefloor ................................................... 40
Seat heater option ................................................... 41
Using the display operating unit ......................................... 42
Selection buttons .................................................... 42
Display of the drive wheel position ....................................... 42
Operationofthedisplayunit ............................................ 42
Driving safety guidelines .............................................. 48
Driving ............................................................ 49
Definingdirections ................................................... 49
Driving ............................................................ 49
Braking ........................................................... 50
Horn ............................................................. 51
Driveprogram ...................................................... 52
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Table of contents
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Joystickfunction(option) .............................................. 53
SteeringKnoboption ................................................. 54
Usingthetruckonaslope .............................................. 56
Operating the FleetManager option ...................................... 58
Description of the FleetManager option .................................... 58
Commissioning a truck equippedwiththeFleetManager™option ................ 59
FleetManager™ option: Colour code for the LEDs ........................... 60
Disconnecting a truck equipped with the FleetManager™ option ................. 62
Transporting loads ................................................... 64
Load handling safety rules ............................................. 64
Grabbing a loading unit ............................................... 64
Transporting pallets or othercontainers ................................... 65
Liftcontrolelements ................................................. 66
Reading the capacity plate ............................................. 68
Progressive stopping of thecarriageinthelowerposition ...................... 69
Handling a single load . ............................................... 70
Driving assistance system: Dynamic Load Control ........................... 74
Description of the Dynamic Load Control (DLC) .............................. 74
TheNoDynamicLoadControl(DLC)display ............................... 75
UsingDynamicLoadControl(DLC)version1 ............................... 76
Using Dynamic Load Control(DLC)version3 ............................... 78
Rules for using the Dynamic Load Control . ................................ 81
Cold store usage (optional) ............................................. 84
Parking the truck. .................................................... 86
Handling the battery .................................................. 87
Batterytype ........................................................ 87
Orderpicking ....................................................... 87
Opening and closing the battery hood ..................................... 88
Chargingthebatteryusinganexternalcharger .............................. 88
Changing the side access battery ........................................ 90
Handling the truck in an emergency ...................................... 95
Emergency lowering of the mast ......................................... 95
Truck towing procedure ............................................... 96
Handling the truck in specific situations .................................... 98
Slingingthetruck .................................................... 98
Liftingthetruck ..................................................... 99
Transportingthetruck ................................................ 99
Transportingthetruckinthelift ..........................................100
Driving on loading bridges .............................................100
11748011551 EN - 07/2018 V

Table of contents
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5 Maintenance
General maintenance information ........................................102
General . .........................................................102
Servicing and maintenance personnel training and qualification ..................103
Batterymaintenancestaff ..............................................103
Maintenance operations that do not require special training .....................103
Orderingsparepartsandconsumables ....................................103
Safety guidelines for maintenance .......................................104
Servicing and maintenance measures ....................................104
Workingontheelectricalequipment ......................................104
Safetydevices .....................................................104
Technical data for inspection and maintenance ..............................105
Recommended lubricants .............................................106
Accessing the technical compartment ....................................107
1000-hour maintenance plan ...........................................108
5000-hour maintenance plan ...........................................109
10,000-hour service plan ..............................................109
Chassis, bodywork and fittings ..........................................110
Cleaning the truck ...................................................110
General information on battery maintenance ...............................112
Checking the conditionoftheforks .......................................113
Steering and wheels ..................................................114
Checking the condition of the wheels .....................................114
Electrical equipment.................................................115
Cleaning and blowing out the electrical components ..........................115
Checkingthebatteryacidlevelandelectrolytedensity ........................116
Checking the conditionofcables,terminalsandthebatteryconnector .............117
Hydraulic systems ...................................................118
Checkingthehydraulicsystemforleaks ...................................118
Checking the hydraulicoillevel ..........................................118
Lift mast ...........................................................120
Cleaning and lubricating the chains .......................................120
Adjusting the lengthofthemastchains ....................................120
Checkingtheprotectivescreen ..........................................121
Storage and putting out of commission ....................................122
Storage of truck .....................................................122
Permanent Putting Out of Commission (Destruction) .........................123
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Table of contents
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6 Technical features
FXV 14N / 16N datasheet ..............................................126
FXV 14N / 16N mast types .............................................130
11748011551 EN - 07/2018 VII