Still MX-X User manual

Original instructions
Order picking truck
MX-X
2332 2334
5231 804 2502 EN - 11/2017

Table of contents
g
1 Foreword
General ............................................................ 2
EC declaration of conformity ............................................. 3
Safety instructions .................................................... 4
Standard design and optional equipment ................................... 4
Truck identification, Factory nameplate ..................................... 5
Product documentation ................................................ 6
Rules for the operating company of industrial trucks ........................... 6
Safe-keeping and passing on............................................ 7
Copyright and proprietary rights .......................................... 7
Form of address ...................................................... 8
2Safety
Working safely ...................................................... 10
Non-ionising radiation ................................................ 11
Vibrations ......................................................... 11
Special safety information about load pick up ............................... 13
Safe handling of operating media ........................................ 14
Risk assessment .................................................... 16
Residual risks ...................................................... 16
Regular testing ..................................................... 16
Application area ..................................................... 17
Narrow aisle vehicles ................................................. 17
Original parts ....................................................... 18
Directives and guidelines .............................................. 18
Driver's licence ..................................................... 18
Alterations to industrial trucks ........................................... 19
Personal protective equipment .......................................... 19
3Overview
View of the truck ..................................................... 22
Standard design of labelling ............................................ 23
Labelling for special equipment ......................................... 25
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Intended use ....................................................... 27
Description of truck .................................................. 27
Operating panel ..................................................... 28
Displays .......................................................... 30
Operating display .................................................... 31
Swivel shift fork ..................................................... 38
4 Operation
General commissioning ............................................... 40
Commissioning ..................................................... 40
Weightsoftheunits .................................................. 40
Transporting and loading .............................................. 42
Support screws ..................................................... 47
Safe handling of the tractionbattery ...................................... 48
Batterycompartmentcover ............................................ 50
Installingthebattery .................................................. 50
Permittedbatteries ................................................... 52
Batterycommissioning ................................................ 52
Replacingthebattery ................................................. 53
Functioncheck ..................................................... 54
Daily commissioning ................................................. 55
Checklistbeforestartingwork ........................................... 55
Access to the driver's compartment ...................................... 56
Accesstothedriver'scompartment ....................................... 56
Operating devices ................................................... 57
Initial driving exercises ................................................ 57
Adjusting the position of the operating panel ................................ 59
Adjustingthedriver'sseat .............................................. 60
Driving ............................................................ 61
Braking,drivingandsteering ........................................... 61
Movingtheload ..................................................... 64
Types of guidance ................................................... 67
Mechanical guidance MZF . . . .......................................... 68
Pickingupaload .................................................... 70
Load capacity diagram ................................................ 70
Adjustableforkarms ................................................. 71
Emergency operation ................................................. 71
Emergency lowering ................................................. 71
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Securing the load support .............................................. 74
Emergency operation . . ............................................... 74
Emergency abseil system .............................................. 79
Parking, decommissioning ............................................. 82
Parkingandleavingthetruck ........................................... 82
Decommissioning ................................................... 83
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Table of contents
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5 Regular care and maintenance
Regular care and maintenance .......................................... 86
Regular maintenance ................................................. 88
Maintenance schedule ................................................ 88
Maintenance schedule ................................................ 92
Battery maintenance ................................................. 93
Lubricants ......................................................... 94
General information about fuses ......................................... 95
Removing the control compartment hood .................................. 95
6 Technical data
Technical data ...................................................... 98
7 Special equipment
Enabling options ....................................................100
Split operating panel .................................................100
Inductive guidance (IZF) ...............................................102
Intermediate lift cut out ................................................105
Mounting system for auxiliary components .................................105
Aisle entry assistant ..................................................105
Safe handling of the traction battery ......................................107
Battery on a roller channel .............................................109
Personal protection system (MPSE) ......................................112
Telescopic table .....................................................113
Two-person cab .....................................................114
Tilt barrier .........................................................117
Mirror and lighting module .............................................118
Trucks for use in cold storage ...........................................119
MMS interface ......................................................120
IV 5231 804 2502 EN - 11/2017

1
Foreword

1Foreword
General
General
Our industrial trucks comply with applicable
European regulations. Any other applicable
country-specific regulations or operating
conditions for the use of industrial trucks must
also be observed.
The aim of this manual is to inform you about
how to safely handle your industrial truck
and how to keep it operational. It is therefore
essential that operators, operating personnel
and maintenance personnel familiarise
themselves with, understand and adhere to
the contents of this manual. The operability,
performance and service life of the vehicle are
dependent on:
•Properuse
• A daily inspection by the operator and
• Regular, appropriate maintenance work
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Foreword 1
EC declaration of conformity
EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck according to these operating instructions
Model according to these operating instructions
conforms to the most recent version of EC Machinery Directive 2006/42/EC and the most recent
version of EMC Directive 2014/30/EU for industrial trucks implemented in accordance with
harmonised standard EN 12895:2015. Furthermore, we declare that any radio equipment
contained in this machine conforms with the most recent version of Radio Equipment Directive
2014/53/EU. The manufacturer is solely responsible for exhibiting this declaration of conformity.
Notified body in accordance with Annex
IX:
EU notified body no. 2140
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
.
5231 804 2502 EN - 11/2017 3

1Foreword
Safety instructions
Safety instructions
Explanations of the terms used in this manual:
DANGER
There is the risk of fatality to the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
WARNING
There is a hazard that could cause major damage
to property or to the health of the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
CAUTION
There is a risk of damage to property.
The procedures indicated should be complied with
in full in order to avoid this danger.
NOTE
Special attention is drawn to procedures and
technical requirements that must particularly
be observed.
Standard design and optional equipment
These instructions describe the
• intended use
• regular maintenance
• and prescribed maintenance
for industrial trucks in the standard design and
for the optional equipment available at the time
of going to print.
Special versions and special equipment
(UPA)
For industrial trucks in a customer-specific
special version or with special equipment,
additional order-related documentation is
created and supplied if required.
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Foreword 1
Truck identification, Factory nameplate
Truck identification, Factory
nameplate
The nameplate is fitted in the area of the
driving seat and contains the following details:
Factory nameplate
1 CE symbol. The CE symbol confirms that
the EU machine guidelines and all the
relevant guidelines, which are valid for this
product, have been met.
2Trucktype
3 Truck serial number. This serial number
must be given in the event of any queries.
4 Year of manufacture
5 Nominal loading capacity
6 Unladen weight
7 Battery voltage
8 Maximum battery weight
9 Minimum battery weight
10 Rated drive power
11 Ballast weight
12 Name of manufacturer
5231 804 2502 EN - 11/2017 5

1Foreword
Product documentation
Product documentation
This includes:
• Spare parts list
• Operating and maintenance manual
• Any additional documentation for the
driver's seat
• Any additional documentation for an attach-
ment
• Any additional documentation for the
battery
• Any additional order-related documentation
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for the safe operation of
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
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Foreword 1
Safe-keeping and passing on
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
Safe-keeping and passing on
• These operating and maintenance instruc-
tions must be kept safely so that the opera-
tor always has access to them.
• Documents can be ordered retrospectively.
Please give the ID or the order number.
•Ifthetruckiss
old on, the complete docu-
mentation shouldbepassedonalongwith
the truck.
Copyright and proprietary
rights
This manual - and any excerpts thereof - may
not be reproduced, translated or tansmitted in
any form to third parties without the express
written permission of the manufacturer.
5231 804 2502 EN - 11/2017 7

1Foreword
Form of address
Form of address
Our products are suitable for use by male or
female operators. However, these instruc-
tions use only the masculine form of address,
hereinafter "operator", to simplify the text.
Operator
The dimensions of the operator's compart-
ment on our industrial trucks are designed
in accordance with standard DIN EN ISO
3411 and are accordingly constructed for both
female and male operators. This standard
also stipulates ranges within which the op-
erator's body weight and dimensions should
lie. If these industrial trucks are operated by
persons who do not meet these criteria, the
following effects must be expected:
• The ergonomic conditions may be less
favourable
• It may not possible for the operator to reach
the pedals such as the accelerator pedal
and brake pedal
• The useable height below the overhead
guard may be too low
• The adjustment ranges for the steering
wheel and seat adjuster may no longer be
sufficient
• There could be a negative effect on the
load-bearing capacity of the industrial truck
Please be sure to consult your responsible
authorised service partner.
852
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2
Safety

2Safety
Working safely
Working safely
• The industrial truck must be operated
exclusively from the driver's compartment
• If industrial trucks are equipped for pedes-
trian mode or with external operating pan-
els, the industrial trucks may be operated
using these features; for further safety infor-
mation for this purpose, refer to the relevant
additional descriptions
• When driving without a load, lower the fork
to floor height
• When driving with a load, the load must be
lifted a few centimetres off the ground (clear
of the ground, max. 500 mm)
• The driver must keep all body parts within
the contours of the driver's compartment;
the driver must refrain from sticking his head
out to gain a better view and from reaching
into the area of the moving lift mast because
doing this is highly dangerous
• Aside from the driver, there must be no
other person present on the industrial truck
unless the industrial truck has additional
equipment to enable operation with two
persons
• Basically, it is the driver's duty to adapt his
driving speed to the local conditions and
the respective situation. When cornering
in particular, attention must be paid to the
overall height and the centre of gravity,
which will be high as a result.
• When cornering and driving past parts of
buildings that restrict visibility, use the horn
to warn others that the industrial truck is
approaching.
• When driving through doorways and under
ceiling joists, take the height of the industrial
truck into consideration.
• Multiple operations or other types of oper-
ations not described here, especially the
blocking or disabling of operating devices,
can cause damage to the industrial truck
but also uncontrolled movements and are
therefore prohibited
• The driver must secure the industrial truck
against unauthorised use by removing and
taking the switch key or by clearing the
access information on the electronic access
control system when leaving the industrial
truck.
Safe working environment
• People must not encroach into the working
area (danger area) of the industrial truck;
If a person does enter the danger area, all
movements of the industrial truck must be
stopped immediately and the person must
be directed away from the area
• If there are marked roadways, the industrial
truck must be moved only within these
markings for safety reasons
• It is never permitted for anyone to stand be-
neath a raised load or driver's compartment.
• The condition of the floor surface influences
the braking distance of the industrial truck.
The driver must take account of this in his
driving and braking style.
• If the area of application and work situ-
ation so require, the operating company
must evaluate the potential hazards and
provide appropriate personal protective
equipment such as safety shoes, a safety
helmet, safety gloves or protection goggles:
responsibility for the selection and provision
lies with the operating company; responsi-
bility for use of the equipment lies with the
operator
Safe machine
• Essentially, all safety information located
on the industrial truck must be observed
• Missing or illegible safety information must
be replaced
• The openings in the area of the battery
where gas may be released must not be
covered or sealed. To prevent the formation
of potentially explosive gas mixtures, an
unrestricted air supply is required.
• Under no circumstances should openings
be made in the battery's gassing area,
which could allow the gas created during
charging to enter the area of the driver's
compartment.
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Safety 2
Non-ionising radiation
Operational safety takes priority over working
speed!
Non-ionising radiation
WARNING
Risk of injury
Persons with active or non-active medically implan-
ted devices must take it upon themselves to ensure
that they are not exposed to dangerous electroma-
gnetic radiation. The table below indicates the limit
values for the maximum electric field strength of the
electromagnetic radiation emitted by this truck.
It is the responsibility of the truck operating com-
pany to explain these dangers to the employees in
detail.
Maximum limit values for the electromagnetic
emitted interference in accordance with EN
12895 at a distance of 10m.
Frequency [MHz] Electric field strength
[dBµV/m]
30 to 75 34
75 to 400 34 to 45 with
increasing frequency
400 to 1000 45
.
Vibrations
The vibrations of the machine must be deter-
mined on an identical machine in accordance
with the standard EN 13059" Vibration mea-
surements on industrial trucks".
Weighted effective
value of the
acceleration the body
(feet or seat surface)
is subjected to
<0.6m/s
2
Uncertainty K 0,3 m/s2
Tests have indicated that the amplitude of the
hand and arm vibrations on the steering wheel
or the operating devices in the truck is less
5231 804 2502 EN - 11/2017 11

2Safety
Vibrations
than 2.5 m/s2. There are therefore no mea-
surement guidelines for these measurements.
The personal vibration load on the driver
over a working day shall be determined in
accordance with the Directive 2002/44/EC by
the operating company at the actual place
of use, in order to consider all additional
influences, such as driving route, intensity
of use etc.
12 5231 804 2502 EN - 11/2017

Safety 2
Special safety information about load pick up
Special safety information
about load pick up
Recognising danger is half the battle!
• Before every load pick up, make sure that
theloadtobepickedupdoesnotexceed
the load capacity of the truck (refer to the
load capacity diagram) or the maximum
permissible dimensions as specified on the
datasheet. This also includes, of course,
the accumulated weight of the picked goods
• Loads that are to be transported and stored
must be packed securely
• The centre of gravity of the load must not
change during acceleration, braking or
during transport
• No parts must be allowed to fall
• If loads cannot be transported with the
necessary level of safety, an appropriate
container or means of securing the load
must be employed to ensure safety
• Loads must always be transported in
suitable containers or secure packaging
• Loads comprising loose packages may not
be stacked higher than the top edge of the
cab rail
• If very high loads that block the view of the
roadway have to be transported, appropri-
ate safety measures must be put in place;
if necessary, a guide and traffic supervisor
must be used
• Hanging or swinging loads must not be
attached to and transported on the lifting
accessories
5231 804 2502 EN - 11/2017 13

2Safety
Safe handling of operating media
Safe handling of operating
media
The following operating media are used in this
truck:
• Gear oill
• Hydraulic oil
• Battery acid
The handling of these materials is governed
by comprehensive safety regulations. The
most important points include:
For gear and hydraulic oil
DANGER
Danger to life or danger of injury from hydraulic fluid
escaping under pressure.
If hydraulic fluid escapes under pressure, for ex-
ample from a damaged pipe or through leaks in
a component, it can easily penetrate the skin. By
poisoning the surrounding tissue this can lead to
the loss of the affected body part or even to death.
Even if such injuries do not feel particularly painful
or serious, a doctor must be consulted immediately.
The cause of the injury must be described exactly
and the treatment started promptly.
ENVIRONMENT NOTE
• Oils pose a threat to the water supply, and
must accordingly always be transported
and collected in regulation containers.
• Do not spill oil. Bind any spillages using
suitable materials..
• Takecaretodisposeof oil-containing
wastes correctly.
• Dispose of used oil correctly.
Personal protective gear
• Avoid all skin contact. Pay particular at-
tention to prevent contact with oil emerging
under pressure (hose breakage, leaks).
• Do not breathe in oil mist.
• If it is not possible to avoid contact with oils,
personal protective gear such as protective
gloves, protective goggles etc. must be
worn.
14 5231 804 2502 EN - 11/2017