Still GX-X User manual

Original instructions
GX-X, GX-Q
Turret truck
2201
5220 804 2501 EN - 12/2012

Table of contents
g
1 Foreword
General ............................................................ 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Safety instructions .................................................... 4
Standard version and optional equipment ................................... 4
Truck identification, Factory nameplate ..................................... 5
Product support documentation .......................................... 6
Accessories accompanying the product .................................... 6
Safe-keeping and passing on............................................ 7
Copyright and proprietary rights .......................................... 7
Operator, form of address ............................................... 7
2Safety
General safety advice ................................................ 10
General safety information ............................................. 11
Non-ionising radiation ................................................ 12
Vibrations ......................................................... 12
Special safety advices for engaging loads .................................. 13
Safe handling of operating media ........................................ 14
Risk assessment .................................................... 15
Residual dangers .................................................... 16
Inspections ........................................................ 16
Application area ..................................................... 1
6
Original parts ....................................................... 17
Directives and guidelines .............................................. 17
Driver permit ....................................................... 17
Personal protective equipment .......................................... 18
3Overview
View of the truck ..................................................... 20
Display and Operating panel ........................................... 21
Displays .......................................................... 23
Purpose of use ...................................................... 27
5220 804 2501 [EN] I

Table of contents
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Functions ......................................................... 28
4 Operation
Commissioning ..................................................... 32
Commissioning ..................................................... 32
Transporting and loading .............................................. 32
Installingthebattery .................................................. 34
Batterylock ........................................................ 37
Batterydischargeindicator ............................................. 39
Daily commissioning ................................................. 40
Checklist before startingwork ........................................... 40
Control devices ..................................................... 42
Enteringandleaving ................................................. 42
Seatswitch ........................................................ 42
Settingthedisplaybrightness ........................................... 45
Switchingthedisplay ................................................. 46
Driving ............................................................ 46
Initialdrivingexercises ................................................ 46
Pedal operation ..................................................... 49
Joystickfunctions .................................................... 50
Mechanical guidance MZF . . . .......................................... 51
Load pick-up ....................................................... 52
Loadpickup ....................................................... 52
Adjustableforks ..................................................... 53
Parkingandleavingthetruck ........................................... 54
Emergency operation................................................. 54
Emergency operation ................................................. 54
Retrievingthetruck .................................................. 56
Parking and Decommissioning the truck ................................... 57
Decommissioning ................................................... 57
II 5220 804 2501 [EN]

Table of contents
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5 Maintenance
Fuses ............................................................ 60
Servicing - General .................................................. 61
Maintenance plan ................................................... 62
Lubricants ......................................................... 67
Lubrication plan ..................................................... 67
Battery check ....................................................... 68
6 Technical Data
Technical data ...................................................... 72
7 Optional Equipment
Inductive guidance IZF................................................ 75
Acoustic warning signal ............................................... 75
Working platforms ................................................... 76
Trucks for use in coldstorage ........................................... 76
Clipboard .......................................................... 77
Working spotlights ................................................... 78
Electronic access control .............................................. 78
Two-pedal design ................................................... 80
Intermediate lift restriction ............................................. 80
Hydraulic fork arm positioner* ........................................... 80
Attachments ....................................................... 81
Electrical seat adjustment ............................................. 83
Telescopic table ..................................................... 84
Height preselection system ............................................ 86
5220 804 2501 [EN] III

1
Foreword

1Foreword
General
General
Our industrial trucks comply with applicable
European regulations. Any other applicable
country-specific regulations or operating
conditions for the use of industrial trucks must
also be observed.
The aim of this manual is to inform you about
how to safely handle your industrial truck
and how to keep it operational. It is therefore
essential that operators, operating personnel
and maintenance personnel familiarise
themselves with, understand and adhere to
the contents of this manual. The operability,
performance and service life of the vehicle are
dependent on:
•Properuse
• A daily inspection by the operator and
• Regular, appropriate maintenance work
25
220 804 2501 [EN]

Foreword 1
EC declaration of conformity in accordance with Machinery Directive
EC declaration of conformity in accordance with Machinery Di-
rective
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck according to these operating instructions
Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
.
5220 804 2501 [EN] 3

1Foreword
Safety instructions
Safety instructions
Explanations of the terms used in this manual:
DANGER
There is the risk of fatality to the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
WARNING
There is a hazard that could cause major damage
to property or to the health of the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
CAUTION
There is a risk of damage to property.
The procedures indicated should be complied with
in full in order to avoid this danger.
NOTE
Special attention is drawn to procedures and
technical requirements that must particularly
be observed.
Standard version and optional
equipment
These instructions describe the specified use
and the prescribed maintenance work for
industrial trucks in the standard version and
the supplementary equipment on offer at the
time of printing.
Special versions and special equipment
(UPA)
For industrial trucks in special versions or
equipped with special equipment, a additional
order related documentation will be created
and published if advised.
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220 804 2501 [EN]