Still FXH 20N User manual

Original instructions
Electric pallet truck
FXH 20N
FXH 25N
1326 1327
11548011651 EN - 07/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
Copyrightandpropertyrights ............................................ 2
EC declaration of conformity............................................. 3
Identification label .................................................... 4
Rules for the operating company of industrial trucks ........................... 4
Permissible use ...................................................... 6
Description of use and climatic conditions ................................... 6
Unauthorised use ..................................................... 7
Explanation of symbols used ............................................ 7
Disposing of components and batteries ..................................... 7
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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3Overviews
Truck overview ..................................................... 20
Overview ......................................................... 20
General view of the technical compartment ................................ 21
Control and display elements ........................................... 22
Driver'scompartment ................................................ 22
Electronickey(option) ................................................ 23
Display operating unit ................................................. 25
Markings .......................................................... 26
Labels ............................................................ 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 31
Starting the truck .................................................... 32
Checks and actions prior to commissioning ................................. 33
Checkingtheemergencyoffswitch ...................................... 33
Checkingthebrakes ................................................. 33
Checkingthehorn ................................................... 34
Truck operating instructions ............................................ 35
Stepping on/off the truck ............................................... 36
Operation of operator presence detection .................................. 37
Driver's compartment settings .......................................... 38
Adjustingtheseat ................................................... 38
Adjustingthefloor ................................................... 38
Seat heater option ................................................... 39
Using the display operating unit ......................................... 40
Selection buttons .................................................... 40
Display of the drive wheel position ....................................... 40
Operationofthedisplayunit ............................................ 40
Driving safety guidelines .............................................. 46
Driving ............................................................ 47
Definingdirections ................................................... 47
Driving ............................................................ 47
Braking ........................................................... 48
Horn ............................................................. 49
Driveprogram ...................................................... 50
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Joystickfunction(option) .............................................. 51
SteeringKnoboption ................................................. 52
Usingthetruckonaslope .............................................. 54
Operating the FleetManager option ...................................... 56
Description of the FleetManager option .................................... 56
Commissioning a truck equippedwiththeFleetManager™option ................ 57
FleetManager™ option: Colour code for the LEDs ........................... 58
Disconnecting a truck equipped with the FleetManager™ option ................. 60
Transporting loads ................................................... 62
Load handling safety rules ............................................. 62
Grabbing a loading unit ............................................... 62
Transporting pallets or othercontainers ................................... 63
Liftcontrolelements ................................................. 64
Handling a single load . ............................................... 65
Cold store use ...................................................... 67
Cold store usage (optional) ............................................. 67
Handling the battery .................................................. 69
Batterytype ........................................................ 69
Orderpicking ....................................................... 69
Opening and closing the battery hood ..................................... 70
Charging the battery usinganexternalcharger .............................. 71
Changing the side access battery ........................................ 73
Handling the truck in an emergency ...................................... 78
Truck towing procedure ............................................... 78
Handling the truck in specific situations .................................... 80
Slingingthetruck .................................................... 80
Liftingthetruck ..................................................... 81
Transportingthetruck ................................................ 81
Transportingthetruckinthelift .......................................... 82
Driving on loading bridges ............................................. 82
5 Maintenance
General maintenance information ........................................ 84
General .......................................................... 84
Servicing and maintenance personnel training and qualification . ................. 85
Battery maintenance staff .............................................. 85
Maintenance operations that do not require special training ..................... 85
Ordering spare partsandconsumables .................................... 85
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Safety guidelines for maintenance ....................................... 86
Servicingandmaintenancemeasures .................................... 86
Working on the electrical equipment ...................................... 86
Safetydevices ..................................................... 86
Recommended lubricants ............................................. 87
Technical data for inspection and maintenance .............................. 88
Accessing the technical compartment .................................... 89
1000-hour maintenance plan ........................................... 90
5000-hour maintenance plan........................................... 91
10,000-hour service plan .............................................. 91
Chassis, bodywork and fittings .......................................... 92
Cleaning the truck ................................................... 92
General information on battery maintenance ............................... 93
Checkingtheconditionoftheloadarms ................................... 94
Steering and wheels .................................................. 95
Checking the condition of the wheels ..................................... 95
Electrical equipment ................................................. 96
Cleaning and blowing outtheelectricalcomponents .......................... 96
Checkingthebatteryacidlevelandelectrolytedensity ........................ 97
Checking the condition of cables, terminals and the battery connector . . . .......... 98
Hydraulic systems ................................................... 99
Checkingthehydraulicsystemforleaks ................................... 99
Checkingthehydraulicoillevel .......................................... 99
Storage and putting out of commission ....................................101
Storageoftruck .....................................................101
Permanent Putting Out of Commission (Destruction) .........................102
6 Technical data
FXH 20N datasheet ..................................................1
04
VI 11548011651 EN - 07/2018

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
ith state-of-the-
art technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
The supplied EC declaration of conformity
confirms this. The CE labelling is attached to
the nameplate.
An independent structural change or an
addition to the tow tractor can compromise
safety, thereby invalidating the EC declaration
of conformity.
The EC declaration of conformity must be
carefully stored andmadeavailabletothe
responsible authorities.
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted
in any form to third parties without the express
written permission of the manufacturer.
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548011651 EN - 07/2018