Still RX60-60 User manual

Electric truck
RX60-60
RX60-70
RX60-80
RX60-80/900
Original instructions
6341 6342 6343 6344
56358042501 EN - - 11

Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.


Preface
I56358042501 EN - - 11

Spare parts list
You can request to download the spare parts
list by copying and pasting the address
https://
sparepartlist.still.eu
into a web browser or by
scanning the QR code shown to the side.
On the web page, enter the following pass-
word:
Spareparts24!
On the next screen, enter your email address
and truck serial number to receive an email
with the link and download the spare parts list.
2511

Preface
II 56358042501 EN - - 11

1 Foreword
Your truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . . . .
6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Production number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
StVZO (Road Traffic Licensing Regulations) information . . . . . . . . . . . . . . . . . . . . . . . .
14
Nameplate of a lithium-ion battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Using the truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Proper usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Proper use during towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Place of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Parking in temperatures below -10 °C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Using working platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Information about the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Issue date and topicality of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Explanation of information symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Definition of directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Schematic views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
2 Safety
Definition of responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Table of contents
III56358042501 EN - - 11

Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Insurance cover on company premises. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Changes to the overhead guard and roof loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Damage, defects and misuse of safety systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Medical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
Exercise caution when handling gas springs and accumulators . . . . . . . . . . . . . . . . . . .
39
Length of the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Special risks associated with using the truck and attachments. . . . . . . . . . . . . . . . . . . .
42
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Insulation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Coolant and cooling fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3Overviews
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Driver's compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Operating devices and display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Display operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Operating devices for hydraulic and driving functions. . . . . . . . . . . . . . . . . . . . . . . . . . .
64
Double mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
Three-way mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
Four-way mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
Joystick 4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
Fingertip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Mini console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
Table of contents
IV 56358042501 EN - - 11

4Operating
Checks and tasks before daily use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Climbing into and out of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Shelves and cup holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Adjusting the MSG 65/MSG 75 driver's seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Adjusting the armrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Adjusting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
Unlocking the emergency off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Operating the signal horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86
Using the driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
Checking the brake system for correct function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
Checking the steering system for correct function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Checking the emergency off function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Checking the vertical lift mast position (variant) for correct function . . . . . . . . . . . . . . . .
94
Zero adjustment of the load measurement (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Switching on the key switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Access authorisation with PIN code (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
Operating the display-operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Adjusting the displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
112
Symbols in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
114
Setting the date or time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
Resetting the daily kilometres and daily operating hours . . . . . . . . . . . . . . . . . . . . . . . .
119
Setting the language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
Softkeys for operating various equipment variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
Configuring Blue-Q efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
Blue-Q efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Switching off additional consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
123
Switching efficiency mode Blue-Q on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
124
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Safety regulations when driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127
Setting the drive programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
Sprint mode (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
Selecting the drive direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Actuating the drive direction switch, mini-lever version. . . . . . . . . . . . . . . . . . . . . . . . . .
133
Table of contents
V56358042501 EN - - 11

Actuating the vertical rocker button for the "drive direction", Joystick 4Plus version. . . . 133
Actuate the drive direction switch, fingertip version. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
Actuating the drive direction switch, mini-console version . . . . . . . . . . . . . . . . . . . . . . .
134
Starting drive mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
Starting drive mode, dual pedal version (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
Operating the service brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
140
Actuating the mechanical parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
141
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
Reducing speed when turning (Curve Speed Control) . . . . . . . . . . . . . . . . . . . . . . . . . .
144
Driving on ascending and descending gradients. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
145
Reducing speed with a raised load (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
146
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Parking the truck securely and switching it off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Wheel chock (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
148
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Lifting system variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Automatic lift cut out (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
Lift mast vertical position (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
150
Types of lift mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
154
Malfunctions during lifting mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
155
Hydraulic blocking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
156
Lifting system operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
157
Controlling the lifting system using a double mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . .
158
Controlling the lifting system using a triple mini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . .
160
Controlling the lifting system using a quadruple mini-lever . . . . . . . . . . . . . . . . . . . . . . .
161
Controlling the lifting system using the Joystick 4Plus . . . . . . . . . . . . . . . . . . . . . . . . . .
162
Controlling the lifting system with the fingertip console. . . . . . . . . . . . . . . . . . . . . . . . . .
165
Changing the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
166
Fork extension (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
168
Operation with reversible fork arms (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
170
Handling loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Safety regulations when handing loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Before taking up load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
173
Load measurement (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
174
Picking up loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
177
Danger area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
178
Transporting pallets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
Transporting suspended loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
Load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
181
Transporting loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
184
Setting down loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
187
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Driving on lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Driving on loading bridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
190
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Fitting attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Releasing the pressure from the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
194
General instructions for controlling attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
196
Controlling attachments using a double mini-lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
198
Controlling attachments using the double mini-lever and the 5th function . . . . . . . . . . .
200
Controlling attachments using a triple mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
202
Controlling attachments using the triple mini-lever and the 5th function . . . . . . . . . . . . .
204
Controlling attachments using a quadruple mini-lever. . . . . . . . . . . . . . . . . . . . . . . . . . .
206
Controlling attachments using the quadruple mini-lever and the 5th function. . . . . . . . .
208
Controlling attachments using the Joystick 4Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
210
Controlling attachments with Joystick 4Plus and the 5th function. . . . . . . . . . . . . . . . . .
211
Controlling the attachments with fingertip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
212
Controlling attachments with fingertip and the 5th function. . . . . . . . . . . . . . . . . . . . . . .
213
Clamp locking mechanism (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
215
Taking up a load using attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
218
Auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Switching the lighting on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Switching the working spotlight for reverse travel on and off . . . . . . . . . . . . . . . . . . . . .
221
Switching the rotating beacon on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
221
Switching the hazard warning system on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
222
Switching the turn indicators on and off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
222
Switching the double working spotlights on and off. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
224
STILL SafetyLight (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
Operating the windscreen wiper/washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
Filling the washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
FleetManager (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
228
Shock recognition (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
228
12-V socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
229
Driver restraint systems (variants). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
229
Ceiling sensor (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
230
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Opening the cab door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Closing the cab door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
237
Opening the side windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
237
Closing the side windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
238
Operating the interior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
239
Operating the rear window heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
240
Radio (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
240
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VII56358042501 EN - - 11

Heating system (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Push-up roof window (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
243
Clipboard (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
243
Trailer operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Towed load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Coupling pin in the counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
245
Automatic tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
247
Towing trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
255
Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Display content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Error code table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
256
General messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
260
Drive-specific messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
270
Connecting and disconnecting the battery male connector. . . . . . . . . . . . . . . . . . . . . 273
Connecting the battery male connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Disconnecting the battery male connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
274
Handling the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Safety regulations when handling the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Checking the battery charge status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
279
Charging the lead-acid battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
279
Equalising charging to preserve the battery capacity . . . . . . . . . . . . . . . . . . . . . . . . . . .
283
Replacing and transporting the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
General information on replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Changing to a different battery type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
285
Opening and closing the battery cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
286
Replacing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
288
PowerPlusLife battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
PowerPlusLife
®
battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
PowerPlusLife
®
temperature monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
PowerPlusLife
®
error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Clean the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Cleaning the electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300
Cleaning load chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
300
Cleaning the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
301
After cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
301
Procedure in emergencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Procedure if truck tips over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
305
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VIII 56358042501 EN - - 11

Emergency hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Emergency lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
306
Releasing the spring-operated brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
308
Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
311
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Crane loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
317
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Shutting down and storing the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Re-commissioning after shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
323
5 Maintenance
Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Working on the hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
326
Working on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
325
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
327
Set values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
327
Lifting and jacking up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
327
Working at the front of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
328
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Personnel qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Information for carrying out maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
330
Maintenance - 1000 hours/annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
333
Maintenance - 3000 hours/every two years. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
336
Ordering spare parts and wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
336
Quality and quantity of the required operating materials. . . . . . . . . . . . . . . . . . . . . . . . .
336
Lubrication plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
338
Maintenance data table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
339
Providing access to maintenance points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Removing and attachingthe left side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Installing and removing the bottom plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
342
Opening/closing the front right cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
344
Removing and attaching the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
345
Preserving operational readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
Checking the coolant level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
Topping up cooling fluid and checking coolant content. . . . . . . . . . . . . . . . . . . . . . . . . .
347
Cleaning the radiator and checking the radiator for leak tightness . . . . . . . . . . . . . . . . .
350
Checking the battery condition, acid level and acid density . . . . . . . . . . . . . . . . . . . . . .
352
Changing the heating system fresh air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
353
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IX56358042501 EN - - 11

Lubricating the joints and controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
Maintaining the seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
355
Checking the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
356
Checking the door latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
357
Replacing the recirculated air filter for the heating system . . . . . . . . . . . . . . . . . . . . . . .
357
Servicing wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
358
Replacing the fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
360
Checking the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
362
Checking the hydraulic system for leak tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
364
Lubricating the lift mast and roller track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
365
Greasing the automatic tow coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
365
6 1000-hour maintenance/annual maintenance
Other work that must be carried out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Checking the lift cylinders and the hydraulic connections for leak tightness . . . . . . . . 370
Checking the fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
Checking the reversible fork arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
7 Technical data
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
VDI datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 380
Ergonomic dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Battery specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Fuse assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Table of contents
X 56358042501 EN - - 11

1
Foreword

Your truck
Description of the truck
General
The electrically driven counterbalanced trucks
from series RX60–60/70/80 have a load ca-
pacity of up to eight tonnes with a load centre
of gravity of 900 mm. This means that the
truck can reach a top speed of 17 km/h, which
can be increased to 20 km/h thanks to sprint
mode and PowerPlusLife battery.
The bend-resistant and warp-resistant lift mast
enables safe load handling during indoor and
outdoor use, even with heavy loads. In addi-
tion, the driver's compartment features the
most up-to-date ergonomic design in order to
support safety. The steering column and the
driver's compartment are both offset to one
side, enabling comfortable working and pre-
venting fatigue.
The low centre of gravity of the truck provides
stability, which is guaranteed if the truck is
used according to its intended use.
The truck is equipped with a particularly long-
life air-cooled battery. Thanks to the high bat-
tery capacity of 1240 Ah and battery replace-
ment from the side, the truck is suitable for
multi-shift use. In addition, the series supports
all the functions of FleetManager4.x.
Brake system
The brake system of the truck comprises three
different brakes:
●
Service brake
●
Regenerative brake
●
Parking brake
The service brake is based on a wear-free, oil-
immersed multi-disc brake. This multi-disc
brake is used as the service brake for heavy
braking or emergency braking with the brake
pedal. In the normal working mode, the regen-
erative brake of the electric traction motor
takes effect. The regenerative brake converts
the acceleration energy of the truck into elec-
trical energy. This causes the truck to deceler-
ate as soon as the accelerator pedal is
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Your truck
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released. Completely removing your foot from
the accelerator pedal causes the truck to
brake until it comes to a standstill. A parking
brake ensures that the truck remains securely
in place when parked.
Steering
The truck is equipped with a swing axle and
has kickback-free, hydraulic rear-wheel steer-
ing. Stability is guaranteed when cornering
thanks to speed limitation based on the steer-
ing angle. The simple handling of the truck is
assisted by the agile steering axle.
Hydraulic system
The steering, the lift cylinders and the tilt cylin-
ders of the lift mast are all supplied by the
electrically driven hydraulic pump.
The directional control valve block with electri-
cal proportional technology ensures extremely
sensitive movements and safe handling of the
load. The hydraulic functions can be parame-
terised individually by the authorised service
centre.
Up to three hydraulic circuits can be used to
activate attachments (variant). Depending on
the equipment, a hydraulic accumulator is also
available in the lifting circuit for the purpose of
dampening pressure peaks in the hydraulic
system.
Drive concept
The RX60 60–80 is driven by a maintenance-
free 80-volt three-phase drive.
Power is supplied by a battery that is located
at the side for ease of access. The optional
cold store variant is available for operating the
truck in temperatures down to —30°C.
The driver can help to influence the energy
consumption and performance of the truck us-
ing the Blue-Q efficiency mode, which allows
the required setting for each current applica-
tion to be called up via the display-operating
unit.
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Your truck
356358042501 EN - - 11

Operating devices
The truck is characterised by an accessible
operating concept. When purchasing the
truck, a variety of operating devices and
equipment variants are available:
●
Double mini-lever
●
Triple mini-lever
●
Quadruple mini-lever
●
Joystick 4Plus
●
Fingertip switch
●
Single pedal
●
Dual pedal
Hands are always kept free for steering and
for controlling the operational movements to
allow efficient working. The forces that need to
be applied for this purpose are reduced to a
minimum thanks to the compact steering
wheel.
Operational information, such as the fuel level
or an indication that the Blue-Q energy-saving
mode is enabled, is shown on the display-op-
erating unit.
For drive mode, the truck features either sin-
gle-pedal or dual-pedal operation. The accel-
erator pedal is used to accelerate and brake
(regenerative brake) the truck. In emergency
situations or when carrying heavy loads, the
driver can also brake the truck using the serv-
ice brake by pressing the brake pedal. In dual-
pedal operation, the truck has one pedal for
the "Forwards" drive direction and one pedal
for the "Reverse" drive direction. Acceleration
and braking behaviour can be individually se-
lected from five different drive programmes.
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
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The truck has been fitted with state-of-the-art
technology. Following these operating instruc-
tions will allow the truck to be handled safely.
By complying with the specifications in these
operating instructions, the functionality and the
approved features of the truck will be retained.
Get to know the technology, understand it and
use it safely - these operating instructions pro-
vide the necessary information and help to
avoid accidents and to keep the truck ready
for operation beyond the warranty period.
Therefore:
–Before commissioning the truck, read the
operating instructions and follow the instruc-
tions.
–Always follow all of the safety information
contained in the operating instructions and
on the truck.
Conformity marking
The manufacturer uses the conformity mark-
ing to document the conformity of the industri-
al truck with the relevant directives at the time
of placing on the market:
●
CE: in the European Union (EU)
●
UKCA: in the United Kingdom (UK)
●
EAC: in the Eurasian Economic Union
The conformity marking is applied to the
nameplate. A declaration of conformity is is-
sued for the EU and UK markets.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
conformity symbols

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556358042501 EN - - 11

Declaration that reflects the content of the declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the specified machine conforms to the most recent valid version of the direc-
tives specified below:
Industrial truck type
corresponding to these operating instructions
Model corresponding to these operating instructions
− "Machinery Directive 2006/42/EC"
1)
− "Supply of Machinery Safety Regulations 2008, 2008 No. 1597"
2)
Personnel authorised to compile the technical documents:
See declaration of conformity
STILL GmbH
1)
For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland.
2)
For the United Kingdom market.
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No. 1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
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Accessories
●
Key for key switch (two pieces)
●
Key for cab (variant)
●
Hexagon socket wrench for emergency low-
ering
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756358042501 EN - - 11

Overview
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