Still SXH-20 User manual

Original instructions
Electric pallet truck
SXH-20
1609
11548011551 EN - 07/2016

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
Copyrightandpropertyrights ............................................ 2
EC declaration of conformity............................................. 3
Identification label .................................................... 4
Permissible use ...................................................... 6
Description of use and climatic conditions ................................... 6
Unauthorised use ..................................................... 7
Explanation of symbols used ............................................ 7
Disposing of components and batteries ..................................... 7
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissible consumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalu
es ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspectionofthetruck ..................................... 17
3Overviews
Truck overview ..................................................... 20
Overview ......................................................... 20
Overview of the technicalcompartment ................................... 21
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Control and display elements ........................................... 22
Driver’scompartment ................................................ 22
Electronickey(option) ................................................ 23
Display operating unit ................................................. 25
Markings .......................................................... 26
Labels ............................................................ 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 31
Checks and actions prior to commissioning ................................. 32
Commissioning ..................................................... 32
Emergency off switch ................................................ 32
Checkingthebrakes ................................................. 33
Horn ............................................................. 33
Truck operating instructions ............................................ 34
Entering/exiting the truck .............................................. 35
Operator presence pedal .............................................. 36
Using the display operating unit ......................................... 37
Selectionbuttons .................................................... 37
Displaying the drive wheel position ....................................... 38
Operation of the displayunit ............................................ 38
Driving safety guidelines .............................................. 43
Driving ............................................................ 44
Defining directions ................................................... 44
Driving ............................................................ 44
Braking ........................................................... 45
Horn ............................................................. 46
Driveprogram ...................................................... 47
Driving on upward and downward slopes .................................. 48
Steering Knob option ................................................. 48
Operating the FleetManager™ option ..................................... 50
Description of the FleetManager option .................................... 50
Commissioning a truck equipped with the FleetManager™ option ................ 51
FleetManager™ option: Colour code for the LEDs ........................... 52
Disconnecting a truck equipped with the FleetManager™ option ................. 54
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Transporting loads ................................................... 56
Load handling safety rules ............................................. 56
Grabbing a loading unit ............................................... 56
Transportingpalletsorothercontainers ................................... 57
Liftcontrolelements ................................................. 58
Handling a single load . ............................................... 59
Cold store usage .................................................... 61
Cold store usage (optional) ............................................. 61
Park the truck. ...................................................... 63
Handling the battery .................................................. 64
Batterytype ........................................................ 64
Orderpicking ....................................................... 64
Opening and closing the battery hood ..................................... 65
Chargingthebatteryusinganexternalcharger .............................. 66
Changing the side access battery ........................................ 68
Handling the truck in an emergency ...................................... 74
Truck towing procedure ............................................... 74
Handling the truck in specific situations .................................... 76
Slingingthetruck .................................................... 76
Liftingthetruck ..................................................... 77
Transporting the truck ................................................ 77
Transportingthetruckinthelift .......................................... 78
Driving on loading bridges ............................................. 78
5 Maintenance
General maintenance information ........................................ 80
General .......................................................... 80
Servicing and maintenance personnel training and qualification . ................. 81
Battery maintenancestaff .............................................. 81
Maintenance operations that do not require special training ..................... 81
Orderingsparepartsandconsumables .................................... 81
Safety guidelines for maintenance ....................................... 82
Servicing and maintenance measures .................................... 82
Working on the electrical equipment ...................................... 82
Safetydevices ..................................................... 82
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Recommended lubricants ............................................. 83
Technical data for inspection and maintenance .............................. 84
Accessing the technical compartment ..................................... 85
Maintenance plan as required .......................................... 87
1000-hour/annual maintenance plan ..................................... 88
3000-hour/two-year maintenance plan .................................... 88
5000-hour maintenance plan ........................................... 89
Chassis, bodywork and fittings .......................................... 90
Cleaning the truck ................................................... 90
General information on battery maintenance ............................... 91
Checkingtheconditionoftheloadarms ................................... 92
Steering and wheels .................................................. 93
Maintaining the wheels and rollers ....................................... 93
Electrical equipment ................................................. 94
Cleaning and blowing out theelectricalcomponents .......................... 94
Checkingthefuses ................................................... 94
Checkingthebatteryacidlevelandelectrolytedensity ........................ 95
Checking the conditionofcables,terminalsandthebatteryconnector ............. 96
Hydraulic systems ................................................... 97
Checkingthehydraulicsystemforleaks ................................... 97
Checking the hydraulicoillevel .......................................... 97
Storage and putting out of commission .................................... 99
Storageoftruck ..................................................... 99
Permanent Putting OutofCommission(Destruction) .........................100
6 Technical features
SXH 20 datasheet ...................................................102
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1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
Thetruckshavebeenfittedw
ith state-of-the-
art technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE-Symbol
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
The supplied EC declaration of conformity
confirms this. The CE labelling is attached to
the nameplate.
An independent structural change or an
addition to the tow tractor can compromise
safety, thereby invalidating the EC declaration
of conformity.
The EC declaration of conformity must be
carefully stored andmadeavailabletothe
responsible authorities.
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted
in any form to third parties without the express
written permission of the manufacturer.
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1548011551 EN - 07/2016