Strapack i-10 User guide

ORIGINAL INSTRUCTION MANUAL
IMPORTANT
DO NOT DESTROY
PARTS LIST
JK25-1F-02003-05

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Operation Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Changeover Procedure of Tension MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .
6
7
8
8
9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cam and Press Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Slide Table and Heater Set Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FR Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Body Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Electric Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Harness Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Contents
Installation. ...............................................
Safety Warning Labels............................................
Preface ............................................
Instruction Manual
Parts List
Safe Operation ............................................
Inner Adjustment Dials and Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation. ...................................................
Strap Threading Procedure. ....................................
Loading the Strap Coil. ..........................................
Standard Accessories. .......... ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Specification. ...........................................
Operation. .................................................
1

I
ns
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ti
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M
anua
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Preface
Safe Operation
Safety Warning Labels
DANGER
from electric
part
WARNING
Heater in
Sealing Unit
CAUTION
Removal of
Upper Tables
GENERAL
CAUTION
WARNING
DANGER
CAUTION
WARNING
ＷＡＲＮＩＮＧ
ＷＡＲＮＩＮＧ

Installation
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6
7.3-"
&,+ (
(+7,+ (
',,+ (
3,+ (
6
6
Warning
Danger
") ","-+,+,
8"), +9! ")$"
1 "",9! ")$"-,+,9""$7,
1 ,+,)9)9,+, +,"
9$ ",+,-+: +9,+
(,,"),9! ")$"++  ")
(7
1,+, "+9,)$; 9"*"++"9++
+,2"++"++,+7"+
Caution
$"#,-,+,$) ,2,,+, "":"+$+,
,$,+,
1",+,4"+,++5)
(,, 9+$"  ")
#, 9"-"+,+,+,),,
,"",(
.-"-,9! ")$",9,< :+,7"+7""):
9"" 4; +$"++"++,+7
1 "+,9! ")$")- +":,'"8&- 
'"+$7,+$"4; $7+$"+++"++
,+7' "++$"")
.-++++, 9 "9,9,++"++,+7
8+9,"9, &- ++5)
(-,+,:$,9!"+!9+, ",9! ")













Standard Accessories









&

 
 
Operation
                  
                
 
 
DANGER
                     
                     
 


 
                   
 

CAUTION
WARNING
     
 
 
 
 
                   














Standard Specification
  





1
 A  A
   
    
   
2
 
3
   

4
5
6
 㹢 


  
  
 

  㽲㽵 
  㽴 㽲 䌁 
㽷 
 㽷 㽴 
 
 
㽷 

㽷  㽲

㽷 
 
             
                 
Changeover Procedure of TENSION MODE
Error Indicator Lamp
 

Operation Panel
Tension Dial
Feed Length Dial
FEED Switch
Reset Switch
Power Select Switch
 
 
   
  
2345
1
6

㹢
 㹢 


Inner Adjustment Dials and Fuses
Heater Dial, Seal Prolongation Dial and Fuse are equipped inside of Machine.
i-10 applies the HEAT SEAL process to seal PP straps.
Check the Sealed section occasionally as Seal Efficiency is affected with the Heater Temperature.
WARNING
CAUTION Carefully read the separate leaflet"Check That Seal"prior to adjusting the heater temperature.
This dial prolongs the cooling time before releasing the strap. It would be advisable to turn this dial clockwise
slightly when insufficient sealing is found.
Size Capacity
Ø 6.4X30 250V 6A
Ø 6.4X30 250V 20A
If a fuse blows out, turn off the power and unplug Power Supply Cable.
The Fuses prevent overload accidents.
Before adjusting machine,turn off the Power Select Switch and unplug the Power Supply Cable.
[Heater Adjustment according to varying strap characteristics]
The temperature of the heater has already been adjusted forPP-strap use in our Production Department.
[Heater]
[Seal Prolongation Dial] (SEAL TIME)
It may require further adjustment for other PP-strap specifications. Please read the separate leaflet
[FUSE]
[HeaterTemperature Adjustment Dial]
counterclockwise will lower the temperature.
Fuse 1 ( 6A )
Fuse 2 ( 10A )
The temperature should be adjusted according to the working environment, the local climate and the
installation location of the machine. In a location where high temperature is required, turning the dial
clockwise raises the temperature. In a place where low temperature is needed, turning the dial
Midget Fuse
Midget Fuse
Description
Replace the blown fuse according to the list below.
Fuse 2
Fuse 1
Ø 6.4X30 250V 10A
Midget FuseFuse 3 ( 20A )
Fuse 3
7









 
 
   
  123 4

 
  2
  5.
 21
  
 
  4  
 4




 
Strap Threading Procedure
 1
 3
  3   
 2
Loading the Strap Coil
    
WARNING
  4
2
1
3
4


Insert the tip of the strap beneath the Slide Table along the Right Bandway. Release the
strap immediately after the strap has been inserted. Do not hold the strap during tensioning
as fingers might be caught between the strap and the package which may result in injury.
1.
2 . After one strapping cycle (tensioning, cutting and sealing) is completed, a fixed length of strap will feed
3.
WARNING
Operation
After turning on the Power Select Switch, the heater element will reach operating temperature in
approximately 45 seconds.
This will start the strapping operation and the tensioning of the strap around the package.
Insert the free end of the strap into the groove of the Right Bandway.
Place the package to be strapped on the Upper Tables and over the sealing point (Slide Table).
After strapping all of your packages, turn off the Power Select Switch.
Strap length is adjustable by the Feed Length Dial and FEED Switch .(see page 6 or )
forward automatically for the next strapping operation.
9