Strapack i-10 User guide

ORIGINAL INSTRUCTION MANUAL
IMPORTANT
DO NOT DESTROY
PARTS LIST
JK25-1F-02003-05

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Operation Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Changeover Procedure of Tension MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .
6
7
8
8
9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cam and Press Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Slide Table and Heater Set Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FR Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Body Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Electric Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Harness Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Contents
Installation. ...............................................
Safety Warning Labels............................................
Preface ............................................
Instruction Manual
Parts List
Safe Operation ............................................
Inner Adjustment Dials and Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation. ...................................................
Strap Threading Procedure. ....................................
Loading the Strap Coil. ..........................................
Standard Accessories. .......... ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Specification. ...........................................
Operation. .................................................
1

I
ns
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ti
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M
anua
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Preface
Safe Operation
Safety Warning Labels
DANGER
from electric
part
WARNING
Heater in
Sealing Unit
CAUTION
Removal of
Upper Tables
GENERAL
CAUTION
WARNING
DANGER
CAUTION
WARNING
ＷＡＲＮＩＮＧ
ＷＡＲＮＩＮＧ

Installation
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6
7.3-"
&,+ (
(+7,+ (
',,+ (
3,+ (
6
6
Warning
Danger
") ","-+,+,
8"), +9! ")$"
1 "",9! ")$"-,+,9""$7,
1 ,+,)9)9,+, +,"
9$ ",+,-+: +9,+
(,,"),9! ")$"++  ")
(7
1,+, "+9,)$; 9"*"++"9++
+,2"++"++,+7"+
Caution
$"#,-,+,$) ,2,,+, "":"+$+,
,$,+,
1",+,4"+,++5)
(,, 9+$"  ")
#, 9"-"+,+,+,),,
,"",(
.-"-,9! ")$",9,< :+,7"+7""):
9"" 4; +$"++"++,+7
1 "+,9! ")$")- +":,'"8&- 
'"+$7,+$"4; $7+$"+++"++
,+7' "++$"")
.-++++, 9 "9,9,++"++,+7
8+9,"9, &- ++5)
(-,+,:$,9!"+!9+, ",9! ")













Standard Accessories









&

 
 
Operation
                  
                
 
 
DANGER
                     
                     
 


 
                   
 

CAUTION
WARNING
     
 
 
 
 
                   














Standard Specification
  





1
 A  A
   
    
   
2
 
3
   

4
5
6
 㹢 


  
  
 

  㽲㽵 
  㽴 㽲 䌁 
㽷 
 㽷 㽴 
 
 
㽷 

㽷  㽲

㽷 
 
             
                 
Changeover Procedure of TENSION MODE
Error Indicator Lamp
 

Operation Panel
Tension Dial
Feed Length Dial
FEED Switch
Reset Switch
Power Select Switch
 
 
   
  
2345
1
6

㹢
 㹢 


Inner Adjustment Dials and Fuses
Heater Dial, Seal Prolongation Dial and Fuse are equipped inside of Machine.
i-10 applies the HEAT SEAL process to seal PP straps.
Check the Sealed section occasionally as Seal Efficiency is affected with the Heater Temperature.
WARNING
CAUTION Carefully read the separate leaflet"Check That Seal"prior to adjusting the heater temperature.
This dial prolongs the cooling time before releasing the strap. It would be advisable to turn this dial clockwise
slightly when insufficient sealing is found.
Size Capacity
Ø 6.4X30 250V 6A
Ø 6.4X30 250V 20A
If a fuse blows out, turn off the power and unplug Power Supply Cable.
The Fuses prevent overload accidents.
Before adjusting machine,turn off the Power Select Switch and unplug the Power Supply Cable.
[Heater Adjustment according to varying strap characteristics]
The temperature of the heater has already been adjusted forPP-strap use in our Production Department.
[Heater]
[Seal Prolongation Dial] (SEAL TIME)
It may require further adjustment for other PP-strap specifications. Please read the separate leaflet
[FUSE]
[HeaterTemperature Adjustment Dial]
counterclockwise will lower the temperature.
Fuse 1 ( 6A )
Fuse 2 ( 10A )
The temperature should be adjusted according to the working environment, the local climate and the
installation location of the machine. In a location where high temperature is required, turning the dial
clockwise raises the temperature. In a place where low temperature is needed, turning the dial
Midget Fuse
Midget Fuse
Description
Replace the blown fuse according to the list below.
Fuse 2
Fuse 1
Ø 6.4X30 250V 10A
Midget FuseFuse 3 ( 20A )
Fuse 3
7









 
 
   
  123 4

 
  2
  5.
 21
  
 
  4  
 4




 
Strap Threading Procedure
 1
 3
  3   
 2
Loading the Strap Coil
    
WARNING
  4
2
1
3
4


Insert the tip of the strap beneath the Slide Table along the Right Bandway. Release the
strap immediately after the strap has been inserted. Do not hold the strap during tensioning
as fingers might be caught between the strap and the package which may result in injury.
1.
2 . After one strapping cycle (tensioning, cutting and sealing) is completed, a fixed length of strap will feed
3.
WARNING
Operation
After turning on the Power Select Switch, the heater element will reach operating temperature in
approximately 45 seconds.
This will start the strapping operation and the tensioning of the strap around the package.
Insert the free end of the strap into the groove of the Right Bandway.
Place the package to be strapped on the Upper Tables and over the sealing point (Slide Table).
After strapping all of your packages, turn off the Power Select Switch.
Strap length is adjustable by the Feed Length Dial and FEED Switch .(see page 6 or )
forward automatically for the next strapping operation.
9

       






 &

 &
 Spring Washer &





                 

ORDERING INFORMATION
  
 
CODING FOR NUTS
,
BOLTS
,
ETC.
EXPLANATION OF PART NUMBER
              
                  
  
           
             
 
Parts List


CAM AND PRESS GROUP

No. Parts No. Description Q'ty Note
1615-01-10211 End Plate 1
2660-01-31120 Right Block Spring 3
3690-01-30130 Press Tension Spring 3
4690-01-32130 Spring Hook 1
5JK25-01-10111 M1 Motor Base 1
6JK25-01-10133 Heater Cam 1
7JK25-01-10143 Left Press Cam 1
8JK25-01-10390 Center Press Cam 1
9JK25-01-10163 Band Guide Cam 1
10 JK25-01-10174 Right Press Cam 1
11 JK25-01-10251 Limit Switch Bracket 1
12 JK25-01-10281 Bearing Holder 1
13 JK25-01-10291 Cam Shaft 1
14 JK25-01-10310 Cam Collar 9.3 1
15 JK25-01-10320 Cam Collar 19.8 1
16 JK25-01-10330 Cam Collar 9.8 1
17 JK25-01-10340 Cam Collar 6.8 1
18
JK25-01-10421
Limit Switch Cam 1
19 JK25-01-10360 Key 6x6x78.5 1
20 JK25-01-10380 Collar For Key 1
21 JK25-01-30111 Guide Box 1
22 JK25-01-30122 Right Block 1
23
JK25-01-30131
Cutter Upper 1
24 JK25-01-30140 Center Block 1
25
JK25-01-30152
Cutter Lower 1
26 JK25-01-30161 Left Block 1
27 JK25-01-30170 Cam Follower Holder 3
28 JK25-01-50112 Right Frame 1
29 JK25-01-50122 Left Frame 1
30
JK25-07-10111
Label : Indication : M1 1
31
JK25-07-10111
Label : Indication : LS2 1
32 0111-104008 HBS,M4X8 2
33 0111-104010 HBS,M4x10 6
34 0111-104015 HBS,M4x15 2
35 0111-105008 HBS,M5x 8 4
36 0111-105010 HBS,M5x10 9
37 0111-105012 HBS,M5x12 4
38 0131-106015 HB,M6x15 1
39 0161-102510 PMS,M2.5x10 2
40 0181-104001 HN,M4 3
41 0121-104015 HSS,M4X15 3
42 0121-104022 HSS,M4X22 1
43 0321-040810 SW,M4 4
44 0321-050905 SW,M5 12
45 0321-061215 SW,M6 1
46 0411-304020 SpringPin,Ø4x20 3
47 0411-305014 SpringPin,Ø5x14 3
48 0511-132012 Stop Ring S-20 2
49 0611-020635 Bearing 635ZZ 3
50 0611-026904 Bearing 6904ZZ 2
51 0750-110098 Micro Switch , ABS111654 1
52 JK25-06-10570 DC Geared Motor Z2D30-24GN-30S, 2GN60K(for Cam Shaft) 1
CAM AND PRESS GROUP
12

SLIDE TABLE AND HEATER SET GROUP

15
FR GROUP

No. Parts No. Description Q'ty Note
1 JK25-01-70114 FR Unit Base 1
1
3 JK25-01-70134 Touch Roller 1
4 JK25-01-70441 Band Guide Block(Upper) 1
5JK25-01-70214Right Bandway Adjuster 1
6 JK25-01-70461 Band Guide Block（Lower) 1
7 JK25-01-70243 FR Shooter Cover 1
8 JK25-01-70273 Touch Roller Arm 1
9 JK25-01-70291 Touch Roller Collar 1
10 JK25-01-70330 Touch Roller Spring Bracket 1
11 JK25-01-70341 Key 4x4x13 1
12 JK25-01-70360 Touch Roller Spring Hook 1
13 JK25-01-70371 Touch Roller Arm Collar 1
14 JK25-01-70381 Shooter Adjuster 1
15 JK25-01-70391 Under Shooter Adjuster 1
16 JK25-01-70410 Touch Roller Spring 1
17 JK25-01-70420 M2 Motor Base 1
18 JK25-07-10111Label : Indication : M2 1
19 0111-104006 HBS,M4X6 5
20 0121-104005 HSS,M4X5 2
21 0111-104012 HBS,M4x12 2
22 0111-105008 HBS,M5x 8 6
23 0111-105010 HBS,M5x10 1
24 0111-105015 HBS,M5x15 4
25 0111-105025 HBS,M5x25 4
26 0111-105030 HBS,M5x30 1
27 0111-106030 HBS,M6x30 1
28 0151-104010 TMS,M4x10 2
29 0161-104006 PMS,M4X6 2
30 0181-105001 HN,M5 2
31 0181-106003 HN,M6 1
32 0311-041008 PW,M4 2
33 JK25-01-70610 FR Roller Holder 1
34 0311-061310 PW,M6 1
35 JK25-01-70620 FR Roller 1
36 0321-050913 SW,M5 12
37 0321-061215 SW,M6 1
38 0511-121910 Stop Ring H-19 1
39 0611-020626 Bearing,626zz 2
40 0611-026900 Bearing,6900zz 1
41 JK25-06-10581 DC Geared Motor SUTOLE-09121501 1
(Z4D65-24GN-30S, 4GN12.5K special)
FR GROUP
2 JK25-01-70620P r teSelloRRF
16

REELGROUP

No. Parts No. Description Q'ty Note
1 518-04-10390 Reel Nut Handle
;
T
yp
e
O
1
2518-07-10240 Label : Reel Nut Handle : Left :
E
1
3 631-04-10180 Reel In Circula
r
1
4 631-04-10190 Reel Out Circula
r
1
631-04-10280 Reel Center Guide 3 Europe, Other
Countries
631-25-17470 Reel Center Guide
;
Ø 23
0
3North America
6 631-04-10290 Band Guide Rolle
r
1
7 631-04-10331 Reel Shaft Ca
p
:
R
1
8 631-04-10342 Reel Shaft Ca
p
:
F
1
9 518-04-20120 Brake Line
r
1
10 633-04-10180 Washer for Brake Line
r
1
11 660-04-20140 Reel Brake S
p
rin
g
1
12 660-07-10170 Sticker
(
Arrow
)
1
13 JK25-04-10111 Reel Bracke
t
1
14 JK25-04-10121 Reel Bracket Su
pp
or
t
1
15 JK25-04-10131 Reel Brake Arm 1
16 JK25-04-10141 Reel Shaf
t
1
17 0111-105010 HBS
,
M5x10 8
18 0111-106025 HBS
,
M6x25 7
19 0151-105008 TMS
,
M5X8 4
20 0161-106050 PMS
,
M6X50 2
21 0181-106003 HN
,
M6 6
22 0311-051208 PW
,
M5 8
23 0311-062016 PW
,
M6
(
Ø6.5XØ20xt1.0
)
1
24 0321-050913 SW
,
M5 8
25 0321-030106 SW
,
M6 7
26 0421-106030 RIVET Ø6x30 1
27 0511-131010 Sto
p
Rin
g
S-10 1
28 0511-132512 Sto
p
Rin
g
S-25 2
29 0512-210600 PN-6 1
30 0611-026005 Ball Bearin
g
6005zz 2
REEL GROUP
5
18

No. Parts No. etoNyt'QnoitpircseD
1 690-01-20180 Band Guide Arm S
p
rin
g
1
2 690-01-20190 Slide Table Arm S
p
rin
g
1
3 690-01-20320 Strike
r
1
1mrAediuGdnaB02122-10-0964
5 690-01-40120 Heater Tension S
p
rin
g
1
1etalPemorhciNretaeH01114-10-8156
1esaBretaeH32114-10-0967
8 690-01-41132 Insulatin
g
Board A 2
9 690-01-41141 Insulatin
g
Board B 1
10 JK25-06-10420 Heater Lead Line 2
11 690-01-41161 Heater Fixin
g
Plate 1
12 690-01-42120 Heater Arm 1
13 900-01-20211 Slide Tasble Screw
,
M5x18 2
14 JK25-01-20113 Band Guide 1
15 JK25-01-20120 Switch Guard 1
16 JK25-01-20141 Arm Shaft 1
17 JK25-01-20151 Band Width Plate 1
18 JK25-01-20160 Slide Table 1
19 JK25-01-20171 Slide Table Su
pp
ort 1
20 JK25-01-20180 Heater Arm Colla
r
1
21 JK25-01-20191 Slide Table Arm 1
22 JK25-01-40150 Heater Bracket 1
23 JK25-01-40160 Heater Bolt 2
24 JK25-01-50130 Frame Sta
y
1
11SL:noitacidnI:lebaL11101-70-52KJ52
1H:noitacidnI:lebaL11101-70-52KJ62
27 0036-103006 PMS-SP
,
M3x 6 2
28 0037-103015 PMS-S
,
M3x15 2
29 0111-104008 HBS
,
M4X8 2
30 0111-104012 HBS
,
M4x12 2
31 0111-105010 HBS
,
M5x10 4
32 0111-105020 HBS
,
M5x20 3
33 0111-105040 HBS
,
M5x40 1
34 0132-105010 HB
,
M5X10
(
SUS
)
2
35 0252-105010 HFS
,
M5x 10
(
SUS
)
4
36 0161-105060 PMS
,
M5x60 1
37 0181-105001 HN
,
M5 2
38 0182-105001 HN
,
M5
(
SUS
)
2
39 0311-041008 PW
,
M4 2
40 0311-051208 PW
,
M5 1
41 0321-040810 SW
,
M4 2
42 0321-030905 SW
,
M5 3
43 0322-050913 SW
,
M5
(
SUS
)
2
44 0411-305015 S
p
rin
g
PinØ5x15 1
45 0411-305020 S
p
rin
g
PinØ5x20 1
46 0520-141210 Flan
g
ed Bush 80F-1210 4
47 0520-181210 Bush 80B-1210 2
48 0611-020635 Bearin
g
635ZZ 2
49 0750-110105 Micro Switch VX-01-1A2 1
50 0890-480257 Wanin
g
Label : Hi
g
h Tem
p
erature 1
51 JK25-01-40100 Heater Set
(
1
)
SLIDE TABLE AND HEATER SET GROUP
14
0132-005010 HB,M5x10(SUS)
0251-105010 FMS,M5x10
0182-005010 HN,M5(SUS)

BODYGROUP