Stratasys FDM 200mc User manual

User Guide

2
FDM 200mc User Guide
Notice
The information in this document is subject to change without notice.
STRATASYS, INC. MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS
MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Stratasys, Inc. shall
not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this material.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Changes or modifications to the FDM 200mc system not expressly approved by
Stratasys, the party responsible for compliance, could void the user’s authority for use.
This document is protected by copyright. All rights reserved. Its use, disclosure, and
possession are restricted by an agreement with Stratasys per software copyright. No part
of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Stratasys, Inc. Printed in the USA.
FDM 200mc, Insight and Waterworks are trademarks of Stratasys, Inc.
Stratasys is a registered trademark of Stratasys, Inc.
Krytox, Windows 2000, and Windows XP are registered trademarks of their respective
companies.
© Copyright 2007 Stratasys, Incorporated.
PN: 204689-0001
April 2007
ETL Listed
Conforms to ANSI/UL STD. 60950-1-2003
Certified to CAN/CSA C22.2 No.60950-1-03
The FDM 200mc system conforms with the following standards, in
accordance with the EU Machinery, Low Voltage and Electromagnetic
Compatibility Directives: EU 89/392/EEC, EU 98/37/EEC, EU 73/23/EEC
amended by 93/68/EEC, EU 89/336/EEC

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FDM 200 mc User Guide
Introduction
The FDM 200mc is designed with ultimate simplicity in mind. It
allows you to build parts quickly, even if you have never used a
modeler before. Its display panel prompts you to press a few keys
to get you modeling quickly.
The system models with P430 ABSplus, so modeled parts are
strong and durable. P430 ABSplus also ensures you’ll be able to
drill, tap, sand, and paint your creations.
FDM 200mc is an innovative combination of proprietary hardware,
software, and material technology.
Congratulations…
you made a smart choice!

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FDM 200mc User Guide
How To Use This Manual
This User’s Guide is laid out in easy to follow sections which cover
Set-up, Operation, Maintenance, and Troubleshooting of your FDM
200mc system. Be sure to read each section carefully so that you
will get the best performance from your system.
Highlighted Information
The manual is written in a step-by-step format so as to guide you
through a variety of operational tasks. Information of particular
importance is presented in one of three formats
NOTE
A NOTE is used to highlight a specific point or to provide an
operational tip. While useful, a NOTE does not indicate a
procedure that can cause injury or damage if it is not
followed. A NOTE will follow the paragraph of instruction to
which it relates.
The FDM 200mc guides you through operational tasks from a User
Interface (UI) on the front panel of the system. Throughout the
User Guide, text representing messages that appear on the UI are
presented in a specific format. Interface Messages appear as
a bold, serif, fixed-pitch (mono-space) font.
WARNING
A WARNING indicates a procedure that
may cause Injury to an operator if the
procedure is not followed. A WARNING
will precede the paragraph of instruction
to which it relates.
CAUTION
A CAUTION indicates a procedure that
may cause Damage To Equipment if the
procedure is not followed. A CAUTION
will precede the paragraph of instruction
to which it relates.

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FDM 200 mc User Guide
Sections Of The Manual
Overview...
Provides a quick reference for the layout of the system and its
operating components. Overview also provides a quick reference
for sources of additional information and supplies.
Setup...
Guides you through the initial system installation and setup. Topics
include unpacking, connecting power, installing software, and
connecting to a computer network. Generally, topics in setup are
only accomplished during installation or relocation.
Operation...
Further develops your understanding of the FDM 200mc by
presenting the User Interface, Loading and Unloading of Material,
Building Parts, Removing Completed Parts, and Removing
Support Material. The tasks presented are common procedures
accomplished during normal operation.
Maintenance...
Lists several tasks that you will need to perform to keep your FDM
200mc performing at its best. ‘House Cleaning’, Axis Maintenance,
Tip Cleaning Assembly Replacement, Chamber Lamp
Replacement, and Tip Shroud Replacement are procedures that
you can perform with the help of the User Guide.
Troubleshooting...
Allows you to perform some problem diagnosis and correction
procedures in the event that your system has a problem. A
Troubleshooting Checklist, Fault Determination Codes, and a
procedure to recover from a Loss of Extrusion are provided.

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FDM 200mc User Guide

Table of Contents 7
FDM 200mc User Guide
Table of Contents
Introduction................................................................................ 3
How To Use This Manual......................................................... 4
Highlighted Information .................................................................. 4
Sections Of The Manual................................................................. 5
Overview...................................................................................11
Finding More Information .......................................................12
Setting up the FDM 200mc........................................................... 12
Using the FDM 200mc.................................................................. 12
Consumables .........................................................................13
Setup......................................................................................... 15
Workspace ............................................................................. 15
Unpacking .............................................................................. 16
Power Connections ................................................................ 18
Powering On the FDM 200mc................................................19
Insert Modeling Base ............................................................. 20
Installing Software..................................................................21
CD-ROM Software Contents ........................................................ 21
Workstation Requirements ........................................................... 22
Setting Network Addresses.................................................... 24
Verifying Tip Depth................................................................. 26
Operation..................................................................................29
Display Panel and Keypad ..................................................... 29
Inserting a Modeling Base...................................................... 30
Powering On the FDM 200mc................................................30
Powering Off the FDM 200mc................................................ 31
Cycling Power ........................................................................31

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FDM 200mc User Guide
Loading Material.....................................................................32
Unloading Material .................................................................35
Building a Test Part ................................................................37
Sending Your CAD File to the System ...................................37
Building a Part from Your CMB File ............................................. 39
Chamber Lights ......................................................................39
Pausing Build .........................................................................40
Resuming Build from Pause Mode.........................................40
Resuming Operations from Standby Mode ............................40
Canceling a Job......................................................................41
Removing a Completed Part ..................................................41
Soluble Supports ....................................................................42
Maintenance .............................................................................47
Startup Kit Tools.....................................................................47
After Each Build......................................................................48
Empty Purge Container................................................................ 48
Remove Debris Buildup ............................................................... 48
Weekly Maintenance ..............................................................48
Vacuum the Build Chamber ......................................................... 48
Quarterly Maintenance ...........................................................49
Axis Maintenance......................................................................... 49
Clean fan filter .............................................................................. 50
Tip Cleaning Assembly (Brush/Flicker Assembly) ....................... 50
As Needed Maintenance ........................................................51
Clean Door Glass......................................................................... 51
Chamber Lamp Replacement ...................................................... 51
Tip Shroud Replacement ............................................................. 52

Table of Contents 9
FDM 200mc User Guide
Troubleshooting ......................................................................55
Troubleshooting Checklist......................................................55
Fault Determination Codes .................................................... 57
Loss of Extrusion.................................................................... 58
Diagnosing Loss of Extrusion....................................................... 58
Recovering From Loss of Extrusion ............................................. 59

10 Table of Contents
FDM 200mc User Guide