Stryker Medical COMPANION User manual

IMPORTANT
File in your
maintenance
records
COMPANION
(SINGLE TOP TABLE)
COMPANION II
(SPLIT TOP TABLE)
Companion & Companion II
Overbed Tables
OPERATIONS AND MAINTENANCE MANUAL
For Parts or Technical Assistance
1-800-327-0770

Table of Contents
Operation Instructions 2, 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Frame Assembly 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Top - Companion
Companion Lift/Lock Assembly 5, 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Companion Column Assembly 7, 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Companion Table Top Assembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Split Top - Companion II
Companion II Lift/Lock Assembly 10, 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Companion II Column Assembly 12, 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Companion II with T-Band Assembly 14-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Companion II with Edgemold Assembly 17-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table Assembly Instructions 20-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty
Obtaining Parts and Service 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Warranty Coverage 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Authorization 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING
Hand wash all surfaces of the overbed table with warm water and mild detergent. Dry thoroughly.
CAUTION
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So-
dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100
parts water are not considered mild detergents. THESE PRODUCTS ARE CORROSIVE IN NATURE AND
MAY CAUSE DAMAGE TO YOUR EQUIPMENT IF USED IMPROPERLY. If these types of products are
used to clean Stryker equipment, measures must be taken to insure the equipment is wiped with clean water
and thoroughly dried following cleaning. Failure to properly rinse and dry the equipment will leave a corrosive
residue on the surface of the equipment, possibly causing premature corrosion of critical components. Fail-
ure to follow the above directions when using these types of cleaners may void this product’s warranty.

2
Operation Instructions
COMPANION - SINGLE TOP
A
B
1. To raise the table top, grasp handle (A) and pull it upward while pulling the table top up.
2. To unlock and lower the table top, grasp handle (A) and pull it upward while guiding the table top down.
3. Pull out vanity (B) with flip-up mirror in either direction (optional).
NOTE
It is possible to raise the table top without using the handle. For normal operation, however, the recommended
method is to use the handle while raising the table top.

3
Operation Instructions
COMPANION II - SPLIT TOP
AC
B
1. To raise the table top, grasp handle (A) and pull it upward while pulling the table top up.
2. To unlock and lower the table top, grasp handle (A) and pull it upward while guiding the table top down.
3. Lift (B) to release secondary tray in either direction.
4. Pull out vanity (C) with flip-up mirror in either direction (optional).
NOTE
It is possible to raise the table top without using the handle. For normal operation, however, the recommended
method is to use the handle while raising the table top.

4
Base Frame Assembly
Assembly part number 3100-100-010
A
B
C
D
Assembly Instructions
Required Tools
5/16”Socket Wrench 3/8”Socket Wrench
Required Parts
ITEM PART NUMBER PART NAME QTY.
A 3100-100-1 17 Base Frame Weldment 1
B 3100-52-734 Caster 4
C 16-41 Kep Nut 16
D 3-123 Hex Washer Hd. Screw 16
Assembly Method
1.0 Place the base frame weldment (A) upside down on the assembly surface.
1.5 Place a caster (B) on the base frame. Insert the four hex washer head screws (D) from the top of the
base frame. Thread the four kep nuts (C) onto the four bolts and tighten them securely. Repeat on the
remaining three casters.

5
Companion Lift/Lock Assembly
Assembly part number 3100-100-110
B
CDE
FG
H
J
K
1
1Note: Lock Bushing Orientation
A
L
L
Item Part No. Part Name Qty.
A 3100-100-037 T-Handle 1
B 3100-100-105 Single Top Gas Spring 1
C 52-713 Hose Clamp 1
D 3100-100-023 Conical Bushing 1
E 3100-100-024 Lock Bushing 1
F 3100-100-013 Spring 1
G 3100-100-025 Spring Retainer 1
H 3100-100-026 Release Hoop 1
J 3100-100-036 Lower T-Handle 1
K 3100-100-027 Release Rod 1
*L 21-143 Set Screw 2
*Apply Loctite 242 thread lock adhesive.
Note
If table will not lower, see page 8 for adjustment procedure.

6
Companion Lift/Lock Assembly Instructions
Required Tools
5/16”Socket Torque Wrench Standard Flat Head Screwdriver Loctite 242
Required Parts
ITEM PART NUMBER PART NAME QTY.
A 3100-100-037 T-Handle 1
B 3100-100-105 Single Top Gas Spring 1
C 52-713 Hose Clamp 1
D 3100-100-023 Conical Bushing 1
E 3100-100-024 Lock Bushing 1
F 3100-100-013 Spring 1
G 3100-100-025 Spring Retainer 1
H 3100-100-026 Release Hoop 1
J 3100-100-036 Lower T-Handle 1
K 3100-100-027 Release Rod 1
*L 21-143 Set Screw 2
*Apply Loctite 242 thread lock adhesive.
Assembly Method
1.0 Compress the end of item G (spring retainer) until the two end forks touch each other. Slide item H (re-
lease hoop) over the end forks and rotate item G so that item H will clear the pem nuts on item G. Align
the two side through holes on item H with the pem nuts on item G. Rotate item H until the pem nuts on
item G fit into the through holes. Expand the end forks on item G to securely fit item H to item G.
2.0 Insert item K (release rod) into the opening on item H (release hoop).
3.0 Manually tighten item A (T-handle) onto the casing end of item B (gas cylinder).
4.0 Slide item D (conical bushing) over the shaft end of item B (gas spring), resting the large conical base
on top of the gas spring cylinder casing.
5.0 Slide item C (hose clamp) onto the shaft end of item B, allowing it to rest on item A (T-handle).
6.0 Insert the gas cylinder shaft partially into the spring retainer/release hoop assembly.
7.0 Insert item E (lock bushing) into the spring retainer/release hoop assembly and over the gas cylinder
shaft. Locate the ledge on item E over the end of item H without the through hole. The surface with the
angular ramp should face down as shown on page 5. Insert item F (spring) on top of item E and over
the gas cylinder shaft, slightly compressing item F under the sheet metal end of item G.
8.0 Slide the assembly down the gas cylinder shaft. Carefully position the threaded end of item K (release
rod) through the hoop/guide on item A at the end of the gas cylinder. Align the sheet metal tabs on item
G into the grooves on the casing of item B.
9.0 Slide item C (hose clamp) from the end of the gas cylinder over the fork ends of item G. Position item
C so the steel band covers the width of the sheet metal alignment tabs on item G. Using the 5/16”socket
torque wrench, securely tighten the set screw on item C (hose clamp) to 60 inch-pound torque rating.
10.0 Apply a bead of Loctite 242 thread lock adhesive to the threads of item L (set screw). Thread item L
into the pem nut located on item G (spring retainer) until the conical point on item L contacts item D
(conical bushing). Repeat for the second set screw.
CAUTION
Do not get Loctite on the pivoting surfaces of item H (release loop) or item G (spring retainer) or the lift mecha-
nism will not function properly.
11.0 Manually tighten item J (lower T-handle) onto the threaded shaft end of item B. Align item J (lower
T-handle) with item A (T-handle) by rotating item J clockwise until both T-handles are parallel.

7
Companion Column Assembly
Assembly part number 3100-100-241
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 16-23 Hex Lock Nut 1 K 3100-100-034 Release Handle 1
B 26-262 Clevis Pin 1 L 3100-100-032 Otr.Tube Frict. Grommet 1
C 26-263 Clevis Pin 1 M 3100-100-063 Outer Shim (.030) 1
D 27-19 Cotter Pin 2 3100-100-065 Outer Shim (.040) 1
E 34-267 Nylon Flanged Bushing 1 3100-100-066 Outer Shim (.050) 1
F 52-801 Nyliner Sleeve 2 N 3100-100-069 Inner Shim (.030) 1
G 3100-100-012 Bellow 1 3100-100-067 Inner Shim (.040) 1
H 3100-100-017 Inner Tube Frict. Grommet 1 3100-100-068 Inner Shim (.050) 1
J 3100-100-020 Inner Column Weldment 1 P 3100-100-1 10 Lift/Lock Assembly 1
R 3100-100-222 Outer Column 1

8
Companion Column Assembly Instructions
Required Tools: 5/16”Nut Driver Optional: Rubber Mallet
Required Parts:
ITEM PART NUMBER PART NAME QTY.
A 16-23 Nylock Hex Nut 1
B 26-262 Clevis Pin 1
C 26-263 Clevis Pin 1
D 27-19 Cotter Pin 2
E 34-267 Nylon Bushing 1
F 52-801 Nyliner Sleeve 2
G 3100-100-012 Bellows 1
H 3100-100-017 Inner Tube Friction Grommet 1
J 3100-100-020 Inner Column Weldment 1
K 3100-100-034 Release Handle 1
L 3100-100-032 Outer Tube Friction Grommet 1
M 3100-100-063 Outer Shim (.030) 1
3100-100-065 Outer Shim (.040) 1
3100-100-066 Outer Shim (.050) 1
N 3100-100-069 Inner Shim (.030) 1
3100-100-067 Inner Shim (.040) 1
3100-100-068 Inner Shim (.050) 1
P 3100-100-1 10 Lift/Lock Assembly 1
R 3100-100-222 Outer Column 1
Assembly Method
1.0 Slide item G (bellows) over item J (inner column) as shown on the drawing on page 7.
1.5 Insert and snap lock item L (outer tube friction grommet) onto the end of item R (outer column). Use a
rubber mallet, if necessary.
2.0 Slide item J (inner column) into item R (outer column) so item L (friction grommet) rests flush against
the base column plate of item J. Insert item H (inner tube friction grommet) into the open end of item
R (outer column).
2.5 Pull item J (inner column) out of item R (outer column) approximately 6 inches. Insert item P (lift/lock
assembly) into item R with the cylinder shaft end first. Align the T-handle with the holes in item J (inner
column). Insert item B (clevis pin) through both column walls and the T-handle. Fasten item D (cotter
pin) through the slot on item B (clevis pin). Extend item R (outer column) and properly align the column
through holes with the T-handle. Insert item C (clevis pin) through both column walls and the T-handle.
Fasten item D (cotter pin) through the slot in item C (clevis pin).
3.0 Insert the inner column end of the assembly into a holding fixture. Snap (2) item F (nyliners) onto item
K (release handle) as shown on page 7. Align item K (release handle) with item R (outer column) so
the two nyliners nest into the notches on item R.
NOTE
Be sure item K (release handle) is aligned properly with item J (inner column).
3.5 Position item E (nylon bushing) over the release rod on top of item K (release handle). Fasten item A
(hex nut) to the release rod and adjust for proper release using the fixture or the adjustment procedure
below.
Adjustment Procedure
Condition 1 Condition 2
If table is binding or is hard to lower when the If table will not lower but doesn’t bind when the
release lever (K) is actuated: release lever (K) is actuated:
1. remove top assembly 1. remove top assembly
2. adjust nut (A) 1/2 turn counterclockwise 2. adjust nut (A) 1/2 turn clockwise
3. reassemble top to column 3. reassemble top to bottom
4. actuate lever (K). 4. actuate lever (K).
If problem persists, repeat adjustment procedure. If problem persists, repeat adjustment procedure.

9
Companion Table Top Assembly
Assembly part number
3100-100-54 (Edgemold)
3100-100-43 (T-Band)
Assembly part number
Item Part No. Part Name Qty.
A 3100-100-14 Wood Insert 6
B 3100-100-45 T-Band Top 1
3100-100-50 Edgemold Top 1

10
Companion II Lift/Lock Assembly
Assembly part number 3100-100-210
A
B
KJ
H
G
F
E
D
C
L
L
1
1Note: Lock Bushing Orientation
Item Part No. Part Name Qty.
A 3100-100-037 T-Handle 1
B 3100-100-205 Split Top Gas Spring 1
C 52-713 Hose Clamp 1
D 3100-100-023 Conical Bushing 1
E 3100-100-024 Lock Bushing 1
F 3100-100-013 Spring 1
G 3100-100-025 Spring Retainer 1
H 3100-100-026 Release Hoop 1
J 3100-100-036 Lower T-Handle 1
K 3100-100-027 Release Rod 1
*L 21-143 Set Screw 2
*Apply Loctite 242 thread lock adhesive.
Note
If table will not lower, see page 8 for adjustment procedure.

11
Companion II Lift/Lock Assembly Instructions
Required Tools
5/16”Socket Torque Wrench Standard Flat Head Screwdriver
Required Parts
ITEM PART NUMBER PART NAME QTY.
A 3100-100-037 T-Handle 1
B 3100-100-205 Split Top Gas Spring 1
C 52-713 Hose Clamp 1
D 3100-100-023 Conical Bushing 1
E 3100-100-024 Lock Bushing 1
F 3100-100-013 Spring 1
G 3100-100-025 Spring Retainer 1
H 3100-100-026 Release Hoop 1
J 3100-100-036 Lower T-Handle 1
K 3100-100-027 Release Rod 1
*L 21-143 Set Screw 2
*Apply Loctite 242 thread lock adhesive.
Assembly Method
1.0 Compress the end of item G (spring retainer) until the two end forks touch each other. Slide item H (re-
lease hoop) over the end forks and rotate item G so that item H will clear the pem nuts on item G. Align
the two side through holes on item H with the pem nuts on item G. Rotate item H until the pem nuts on
item G fit into the through holes. Expand the end forks on item G to securely fit item H to item G.
2.0 Insert item K (release rod) into the opening on item H (release hoop).
3.0 Manually tighten item A (T-handle) to the casing end of item B (gas cylinder).
4.0 Slide item D (conical bushing) over the shaft end of item B (gas spring), resting the large conical base
on top of the gas spring cylinder casing.
5.0 Slide item C (hose clamp) onto the shaft end of item B, allowing it to rest on item A (T-handle).
6.0 Insert the gas cylinder shaft partially into the spring retainer/release hoop assembly.
7.0 Insert item E (lock bushing) into the spring retainer/release hoop assembly and over the gas cylinder
shaft. Locate the ledge on item E over the end of item H without the through hole. The surface with the
angular ramp should face down as shown on page 10. Insert item F (spring) on top of item E and over
the gas cylinder shaft, slightly compressing item F under the sheet metal end of item G.
8.0 Slide the assembly down the gas cylinder shaft. Carefully position the threaded end of item K (release
rod) through the hoop/guide on item A at the bottom end of the gas cylinder. Align the sheet metal tabs
on item G into the grooves on the casing of item B.
9.0 Slide item C (hose clamp) from the end of the gas cylinder over the fork ends of item G. Position item
C so the steel band covers the width of the sheet metal alignment tabs on item G. Using the 5/16”socket
torque wrench, securely tighten the set screw on item C (hose clamp) to 60 inch-pound torque rating.
10.0 Apply a bead of Loctite 242 thread lock adhesive to the threads of item L (set screw). Thread item L
into the pem nut located on item G (spring retainer) until the conical point on item L contacts item D
(conical bushing). Repeat for the second set screw.
CAUTION
Do not get Loctite on the pivoting surfaces of item H (release loop) or item G (spring retainer) or the lift mecha-
nism will not function properly.
11.0 Manually tighten item J (lower T-handle) to the threaded shaft end of item B. Align item J (lower T-han-
dle) with item A (T-handle) by rotating item J clockwise until both T-handles are parallel.

12
Companion II Column Assembly
Assembly part number 3100-100-042
F
G
G
H
J
M
M
K
L
N
A
P
C
D
D
A
C
E
B
Q
Item Part No. Part Name Qty. Item Part No. Part Name Qty.
A 3100-100-021 Outer Column 1 K 3100-100-034 Release Handle 1
B 3100-100-032 Outer Tube Frict. Grommet 1 L 16-23 Nylock Hex Nut 1
C 3100-100-012 Bellows 1 M 52-801 Nyliner Sleeve 2
D 3100-100-020 Inner Column Weldment 1 N 34-267 Nylon Flanged Bushing 1
E 3100-100-017 Inner Tube Frict. Grommet 1 P 3100-100-065 Outer Shim (.040) 1
F 26-262 Clevis Pin 1 3100-100-066 Outer Shim (.050) 1
G 27-19 Hair Pin Wire 2 Q 3100-100-067 Inner Shim (.040) 1
H 3100-100-210 Gas Spring Assembly 1 3100-100-068 Inner Shim (.050) 1
J 26-263 Clevis Pin 1
Note
If table will not lower, see page 13 for adjustment procedure.

13
Companion II Column Assembly Instructions
Required Tools: 5/16”Nut Driver Optional: Rubber Mallet
Required Parts:
ITEM PART NUMBER PART NAME QTY.
A 3100-100-021 Outer Column 1
B 3100-100-032 Outer Tube Friction Grommet 1
C 3100-100-012 Bellows 1
D 3100-100-020 Inner Column Weldment 1
E 3100-100-017 Inner Tube Friction Grommet 1
F 26-262 Clevis Pin 1
G 27-19 Cotter Pin 2
H 3100-100-210 Lift/Lock Assembly 1
J 26-263 Clevis Pin 1
K 3100-100-034 Release Handle 1
L 16-23 Nylock Hex Nut 1
M 52-801 Nyliner Sleeve 2
N 34-267 Nylon Flanged Bushing 1
P 3100-100-65 Outer Shim (.040) 1
3100-100-66 Outer Shim (.050) 1
Q 3100-100-67 Inner Shim (.040) 1
3100-100-68 Inner Shim (.050) 1
Assembly Method
1.0 Slide item C (bellows) over item D (inner column) as shown on the drawing on page 12.
1.5 Insert and snap lock item B (outer tube friction grommet) onto the end of item A (outer column). Use
a rubber mallet, if necessary.
2.0 Slide item D (inner column) into item A (outer column) so item B (friction grommet) rests flush against
the base column plate of item D. Insert item E (inner tube friction grommet) into the open end of item
A (outer column).
2.5 Pull item D (inner column) out of item A (outer column) approximately 6 inches. Insert item H (lift/lock
assembly, single top) into item A with the cylinder shaft end first. Align the T-handle with the holes in
item D (inner column). Insert item F (clevis pin) through both column walls and the T-handle. Fasten
item G (cotter pin) through the slot on item F (clevis pin). Extend item A (outer column) and properly
align the column through holes with the T-handle. Insert item J (clevis pin) through both column walls
and the T-handle. Fasten item G (cotter pin) through the slot in item J (clevis pin).
3.0 Insert the inner column end of the assembly into a holding fixture. Snap (2) item M (nyliner) onto item
K (release handle) as shown on page 12. Align item K (release handle) with item A (outer column) so
the two nyliners nest into the notches on item A.
NOTE
Be sure item K (release handle) is aligned properly with item D (inner column).
3.5 Fasten item L (hex nut) to the release rod and firmly tighten against item K (release handle).
Adjustment Procedure
Condition 1 Condition 2
If table is binding or is hard to lower when the If table will not lower but doesn’t bind when the
release lever (K) is actuated: release lever (K) is actuated:
1. remove top assembly 1. remove top assembly
2. adjust nut (L) 1/2 turn counterclockwise 2. adjust nut (L) 1/2 turn clockwise
3. reassemble top to column 3. reassemble top to bottom
4. actuate lever (K). 4. actuate lever (K).
If problem persists, repeat adjustment procedure. If problem persists, repeat adjustment procedure.

14
Companion II with T-Band Assembly
Assembly part number 3100-100-048
A
Item Part No. Part Name Qty.
A 3100-100-045 T-Band Top 1
B 37-211 Plastic Cap 1
C 3100-100-085 Split Top Release Handle 1
D 3100-100-078 Gear Rack 2
E 23-69 Pan Hd. Sheet Metal Screw 6
F 3100-100-090 Slide with Clinch Nut 2
G 3100-101-010 Split Top Vanity Assembly 1
H 23-306 Pan Hd. Sheet Metal Screw 8
J 3100-100-079 Gear 2
K 3100-100-080 Secondary Tray 1
L 3100-100-095 Split Top Weldment 1
M 7-66 Phillips Truss Hd. Screw 4
N 14-67 Flat Washer 4

15
Companion II with T-Band Assembly
Detail A
Assembly part number 3100-100-048
M
M
L

16
Companion II with T-Band Assembly Instructions
Required Tool
#2 Phillips Head Screwdriver
Required Parts
ITEM PART NUMBER PART NAME QTY.
A 3100-100-045 T-Band Top 1
B 37-211 Plastic Cap 1
C 3100-100-085 Split Top Release Handle 1
D 3100-100-078 Gear Rack 2
E 23-69 Pan Hd. Sheet Metal Screw 6
F 3100-100-090 Slide with Clinch Nut 2
G 3100-100-010 Split Top Vanity Assembly 1
H 23-306 Pan Hd. Sheet Metal Screw 8
J 3100-100-079 Gear 2
K 3100-100-080 Blow Molded Tray 1
L 3100-100-095 Split Top Weldment 1
M 7-66 Phillips Truss Hd. Screw 4
N 14-67 Flat Washer 4
Assembly Method
1.0 Place item A (T-band top) upside down on the assembly surface.
1.5 Place item B (plastic cap) on item C (release handle) locking lever as shown on page 14. Position item
D (gear rack) so the gear rack teeth are not visible. Place item C (release handle) into the slot on item
D with the locking lever on item C facing downward through the opening. The paddles on item C should
be opposite the gear teeth on the gear rack.
2.0 While holding item C in the slot in item D, rotate both items so the gear teeth on item D are visible. Place
item D onto item A (T-band top) so the gear teeth on item D are facing toward the center of item A. Align
item D with the holes on item A. Using a #2 Phillips screwdriver, and (2) item E (pan head sheet metal
screw) secure item D to item A. Repeat at the other end of item A (without item C).
NOTE
The gear teeth on item D (gear rack) are facing toward the center of item A. Verify the paddles on item C
are facing toward the outside edges of item A (refer to the drawing on page 14).
2.5 Spray silicon lubricant on the track surface of each item D (gear rack). Wipe off excess lubricant.
3.0 Slide item K (secondary tray) onto the tracks on item D so the molded gear racks are visible. Use the
arrow indicator on item K to center item K over the top of item A.
3.5 Place (2) item F (slide with clinch nut) onto item D. Position item F so the clinch nuts are positioned toward
the top of the assembly and the slot opening is toward item D. Align the slot openings with the through
holes on item D. Insert (4) item H (pan head sheet metal screw) through item F and item D and into item
A. Securely fasten item H with a screwdriver.
4.0 Turn item G (split top vanity assembly) upside down and slide item G onto item K (secondary tray) as
shown in the drawing on page 14. Slide item G into item K until it securely snaps into place.
4.5 Place (2) item J (gear) into item D and item K. Position item J so the gear tooth on item J is at the arrow
indicator of item K. Position item K so item J will fit between both racks. Reference the drawings on
page 14 and 15 if assistance is required.
5.0 Position item L (split top weldment) so the attachment gusset is on the same side as the split top release
handle. Align the slot openings on item L with the clinch nuts on item F (slide). Attach item L to item
F using a Phillips head screwdriver and (4) item M (flat head Phillips screw).

17
Companion II with Edgemold Assembly
Assembly part number 3100-100-070
A
Item Part No. Part Name Qty.
A 3100-100-050 Edgemold Top 1
B 37-211 Plastic Cap 1
C 3100-100-085 Split Top Release Handle 1
D 3100-100-078 Gear Rack 2
E 23-69 Pan Hd. Sheet Metal Screw 4
F 3100-100-090 Slide with Clinch Nut 2
G 3100-101-010 Split Top Vanity Assembly 1
H 23-306 Pan Hd. Sheet Metal Screw 8
J 3100-100-079 Gear 2
K 3100-100-080 Secondary Tray 1
L 3100-100-095 Split Top Weldment 1
M 7-66 Truss Hd. Torx Screw 4
N 14-67 Flat Washer 4

18
Companion II with Edgemold Assembly
Assembly part number 3100-100-070
Detail A
L
M
M

19
Companion II with Edgemold Assembly Instructions
Required Tool
#2 Phillips Head Screwdriver
Required Parts
ITEM PART NUMBER PART NAME QTY.
A 3100-100-050 Edgemold Top 1
B 37-211 Plastic Cap 1
C 3100-100-085 Split Top Release Handle 1
D 3100-100-078 Gear Rack 2
E 23-69 Pan Hd. Sheet Metal Screw 4
F 3100-100-090 Slide with Clinch Nut 2
G 3100-100-010 Split Top Vanity Assembly 1
H 23-306 Pan Hd. Sheet Metal Screw 8
J 3100-100-079 Gear 2
K 3100-100-080 Blow Molded Tray 1
L 3100-100-095 Split Top Weldment 1
M 7-66 Truss Hd. Torx Screw 4
N 14-67 Flat Washer 4
Assembly Method
1.0 Place item A (edgemold top) upside down on the assembly surface.
1.5 Place item B (plastic cap) on item C (release handle) locking lever as shown on page 17. Position item
D (gear rack) so the gear rack teeth are not visible. Place item C (release handle) into the slot on item
D with the locking lever on item C facing downward through the opening. The paddles on item C should
be opposite the gear teeth on the gear rack.
2.0 While holding item C in the slot in item D, rotate both items so the gear teeth on item D are visible. Place
item D onto item A (edgemold top) so the gear teeth on item D are facing toward the center of item A.
Align item D with the holes on item A. Using a #2 Phillips screwdriver, and (2) item E (pan head sheet
metal screw) secure item D to item A. Repeat at the other end of item A (without item C).
NOTE
The gear teeth on item D (gear rack) are facing toward the center of item A. Verify the paddles on item C
are facing toward the outside edges of item A (see the drawing on page 17).
2.5 Spray silicon lubricant on the track surface of each item D (gear rack). Wipe off excess lubricant.
3.0 Slide item K (secondary tray) onto the tracks on item D so the molded gear racks are visible. Use the
arrow indicator on item K to center item K over the top of item A.
3.5 Place (2) item F (slide with clinch nut) onto item D. Position item F so the clinch nuts are positioned toward
the top of the assembly and the slot opening is toward item D. Align the slot openings with the through
holes on item D. Insert (4) item H (pan head sheet metal screw) through item F and item D and into item
A. Securely fasten item H with a screwdriver.
4.0 Turn item G (split top vanity assembly) upside down and slide item G onto item K (secondary tray) as
shown on page 17. Slide item G into item K until it securely snaps into place.
4.5 Place (2) item J (gear) into item D and item K. Position item J so the gear tooth on item J is at the arrow
indicator of item K. Position item K so item J will fit between both racks. Reference the drawings on
page 17 and 18 if assistance is required.
5.0 Position item L (split top weldment) so the attachment gusset is on the same side as the split top release
handle. Align the slot openings on item L with the clinch nuts on item F (slide). Attach item L to item
F using a Phillips head screwdriver and (4) item M (flat head Phillips screw).