Stryker Medical Concealacare 978 User manual

IMPORTANT
File in your
maintenance
records
978 ConcealacarerStretcher
MAINTENANCE MANUAL
For Parts or Technical Assistance:
1–800–327–0770

Table of Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning / Caution / Note Definition 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Information
Preventative Maintenance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Linkage Adjustment 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Excess Air (Vacuum) From The Hydraulic System 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly Replacement 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Cover Installation And Removal 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System Troubleshooting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Hydraulic Fluid Level 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Descent Rate Adjustment 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Check Valve Replacement
Replacement of Valve #1 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of Valve #2 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of Valve (Poppet) #3 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Lubrication 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Drawings And Parts Lists
End Control Base Assembly (with Wheels) 12, 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjuster Assembly 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Assembly 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Assembly, Head and Foot 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly, with Steer Lock 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster and Caster Cover Assembly 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fifth Wheel Assembly 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly (with Jacks) 20, 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly, Head and Foot 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Assembly 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Base Assembly 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Labeling Assembly 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Graphics 25.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Hood Assembly 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Assembly 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Litter Carrier Frame Assembly 28,29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty
Obtaining Parts and Service 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Warranty Coverage 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Authorization 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction
2
INTRODUCTION
This manual is designed to assist you with the maintenance of the 978 ConcealacareRStretcher. Read it
thoroughly before beginning any maintenance on the stretcher.
SPECIFICATIONS
Maximum Weight Capacity 500 pounds
Overall Bed Length \ Width 79” \ 28”
Patient Surface Length\Width 76”\24”
Minimum \ Maximum Bed Height 22” \ 35”
Trendelenberg/Reverse Trendelenberg –12_to +12_
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury
to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the
equipment.
NOTE
This provides special information to make maintenance easier or important instructions clearer.

Cleaning
3
Hand wash all surfaces of the stretcher with warm water and mild detergent. Dry thoroughly. DO NOT
STEAM CLEAN, PRESSURE WASH, HOSE OFF OR ULTRASONICALLY CLEAN. Using these methods
of cleaning is not recommended and may void this product’s warranty.
Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Ap-
propriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or
quaternary type disinfectants can be used. Iodophor type disinfectants are not recommended for use be-
cause staining may result. The following products have been tested and have been found not to have a harm-
ful effect on fabrics WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILU-
TION.*
TRADE NAME DISINFECTANT
TYPE MANUFACTURER *MANUFACTURER’S
RECOMMENDED
DILUTION
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon
A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon
Blue Chip Quaternary S.C. Johnson 2 ounces/gallon
Elimstaph Quaternary Walter G. Legge 1 ounce/gallon
Franklin
Phenomysan F2500 Phenolic Purex Corporation 1 1/4 ounce/gallon
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon
Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon
Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon
LPH Phenolic Vestal Laboratories 1/2 ounce/gallon
Matar Phenolic Huntington Laboratories 1/2 ounce/gallon
Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Quanto Quaternary Huntington Laboratories 1 ounce/gallon
Sanikleen Quaternary West Chemical Products 2 ounces/ gallon
Sanimaster II Quaternary Service Master 1 ounce/gallon
Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So-
dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach
to 100 parts water are not considered mild detergents. These products are corrosive in nature and
may cause damage to your stretcher if used improperly. If these types of products are used to clean
Stryker patient handling equipment, measures must be taken to insure the stretchers are rinsed with clean
water and thoroughly dried following cleaning. Failure to properly rinse and dry the stretchers will leave a cor-
rosive residue on the surface of the stretcher, possibly causing premature corrosion of critical components.
NOTE
Failure to follow the above directions when using these types of cleaners may void this product’s warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area.
Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to
soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.

Preventative Maintenance
4
CHECKLIST
All fasteners secure (reference all assembly prints)
All casters lock with brake pedal engaged (page 12)
Steer function working properly
All casters secure and swivel properly
Restraint straps working properly
No rips or cracks in mattress cover
Ground chain intact
Trendelenberg/Reverse Trendelenberg operating properly
No leaks at hydraulic connections
Hydraulic jacks holding properly (page 8)
Hydraulic drop rate set properly (page 9)
Hydraulic oil level sufficient (page 9)
Lubricate where required, including the brake adjuster assembly and brake cam (page 12)
Serial No.______________
______________
______________
______________
______________
Completed By:_________________________________ Date:_____________

Service Information
5
PEDAL LINKAGE ADJUSTMENT
Required Tools:
7/16 Open End Wrench 1/2 Open End Wrench (2) Wooden Blocks (10–12”in length)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. The descent pedals should be level with each other and there should be approximately 4 inches between
the floor and the bottom of the pedal. To raise the pedal height, use a 1/2 open end wrench to loosen the
hex jam nut (E). Using your hand, turn the screw (D) into the bracket. To lower the pedal height, loosen
the screw. Tighten the hex jam nut (E) after the correct height is achieved.
4. Once the pedals are level, the release rod can be adjusted. Using a 7/16 wrench, turn nut (B) clockwise
to shorten the release length and counterclockwise to increase the length.
5. Depress the pedal and be sure the jack descent is triggered when the pedal is approximately one inch from
the floor. The descent should stop when the pedal is released and the jack height should hold. Repeat
the above procedures for the descent pedal at the other end of the bed.
6. After adjusting each descent pedal individually, depress both pedals at the same time. Both jacks should
start descending when the pedals are approximately one inch from the floor. The foot end should lower
slightly faster than the head end. If it does not, see procedure for adjusting the jack descent rate.
7. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
REMOVAL OF EXCESS AIR (VACUUM) FROM THE HYDRAULIC SYSTEM
1. Verify all hydraulic linkages are secure and operating properly (see pedal linkage adjustment procedure
above).
2. Using pump pedal, actuate system several times. This will force the air through the system and the jack
should now pump up.

Service Information
6
CASTER ASSEMBLY REPLACEMENT*
Required Tools:
1/8 Roll Pin Punch Drill with 1/8 inch Drill Bit Flat Punch (any size larger than 1/8)
Hammer Needle Nose Pliers Floor Jack
3/4 Inch Wrench 1 Inch Wrench (2) Wooden Blocks (10–12”in length)
Torque Wrench (w/ Ft. Lbs. Adjust.)
Replacement Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. Using a 1/8 roll pin punch and hammer, remove roll pin located in center of lug nut holding wheel assembly
to base frame.
4. Carefully remove the plastic wheel covers.
5. Using a floor jack, lift base frame approximately 4 inches off the ground.
6. While holding the cap screw with a 3/4 inch wrench, turn the lug nut with a 1 inch wrench to loosen the wheel
assembly from the base frame. Remove the wheel.
7. Install the new wheel assembly with new lug nut and tighten down to 60 –65 foot–pounds torque.
WARNING
Never reuse the old lug nut, cap screw or roll pin once removed from base frame.
8. Lower the floor jack and set aside to be used, if needed, with another wheel.
9. Drill a 1/8 hole in center of lug nut, going completely through the lug nut.
CAUTION
Be careful not to ”oblong”the hole in the lug nut when drilling.
10. Using needle nose pliers, hold on to roll pin and tap into place. Finish driving roll pin with a flat head punch
and a hammer until flush with the lug nut.
11. Install plastic wheel covers onto wheel.
12. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
*Replacement Part Number 715–100–127 (Caster and Cover Assembly)
1/8 Inch
Through Lug Nut
(60–65 Ft.–Lb.)
Support Tube
1 Inch
Dia.
Roll Pin

Service Information
7
CASTER COVER INSTALLATION AND REMOVAL
Double Prongs
Single Prong
align cover with axle nut or bolt head, as shown.
Push down on the opposite side of the cover until
single prong engages with caster horn.
Push with palm on cover until
ProperlyAttached
Cover
To remove wheel cover, insert large screwdriver into cut–out in
side of wheel cover and into the space between the double prongs.
Pry up cover to disengage double prongs and push sharply upward
double prongs engage.
1.
2.
3.
Looking through the larger of the two side cut–outs,
Top View (Cut–Away)
Top View (Cut–Away)
Top View (Cut–Away)
to disengage single prong.

Hydraulic Troubleshooting
8
HYDRAULIC SYSTEM TROUBLESHOOTING
NOTE
Be sure the pedal linkage has been adjusted properly before beginning service on the jacks (see page 5).
PROBLEM/SYMPTOM SOLUTION
Jack will not raise to full height. Add hydraulic fluid (see p.9). Check for leaks.
Jack will not hold in raised position. Close the needle valve completely. If the jack
holds, replace valve #1 (see p. 14). If the jack
does not hold, replace valve #2 (see p. 15).
Jack will not pump up and the jack actuator rod
does not move. Close the needle valve. If the jack will now pump
up, replace valve #1. If the jack still will not pump
up after closing the needle valve, replace valve #3
(see p. 15).
Jack will not pump up but the jack actuator rod
does move when the pump pedal is activated. Replace valve #2 (see p. 15).
Jack will not pump up and the jack actuator rod
may or may not move. Remove excess air (vacuum) in system (see p. 9).
Contact Stryker technical service at 1–800–327–0770 for further assistance.

Service Information
9
CHECKING HYDRAULIC FLUID LEVEL
Required Tools:
3/8 Open End Wrench 3/4 Open End Wrench
Procedure:
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Be sure there are no hydraulic leaks. If there are, jack replacement will be necessary.
4. Lower the jack to the full down position.
5. Using a 3/4 open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise
to allow excess system pressure to vent. Remove the fill plug.
6. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic
fluid (Stryker part number 2020–70–475) until the fluid is visible at the bottom of the fill hole. Replace the
fill plug.
CAUTION
Use of other types of oil may damage hydraulic units.
7. Replace the hood and the litter.
JACK DESCENT RATE ADJUSTMENT
Required Tools:
Screwdriver (2) Wooden Blocks (10 –12 inches in length)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the wooden blocks, support the base
hood.
3. The descent rate needle valve is located on the base of the jack. Turning the needle valve clockwise, with
a screwdriver, will decrease the rate of descent. Turning it counterclockwise will increase the rate of de-
scent.
4. Adjust the needle valve so that the foot end of the stretcher descends slightly faster than the head end.
NOTE
The larger percentage of a patient’s weight is located in the torso area. Adjust descent rate accordingly.
5. Remove the wooden blocks supporting the base hood and secure the hood to the base frame.
NOTE
The jack descent rate was preset at the factory to drop the foot end faster than the head. It is recommended
that the foot drop faster to avoid patient disorientation.

Service Information
10
HYDRAULIC CHECK VALVE REPLACEMENT
Required Tools:
3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers
3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.)
7/32 Hex Allen Wrench 1/2 Inch Diameter Rod
Replacement of Valve #1
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the stretcher.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Lower the jack to full down position. The actuator must be manually lowered while depressing the appropri-
ate release pedal.
4. Remove the pin body assembly (4) with a 3/4 open end wrench and discard the housing gasket (5).
NOTE
Although the hydraulic fluid is not under pressure, some fluid loss will occur. The fluid loss should be minimal
but covering the floor is advisable.
5. Using a 7/32 hex Allen wrench, remove the valve plug (6).
6. Using a stiff wire with a bent, pointed end, remove and discard the valve (1) and the seal (7).
7. Install the new seal (7) flat to the bottom of its hole with a 1/2 inch diameter rod and install the new valve
(1) with the beveled end out (as shown in the illustration).
8. Install the valve plug (6) with the countersunk end first and the beveled end out. Tighten to 10 foot pounds
torque.
9. Install the pin body assembly (4) with the new housing gasket (5) and tighten to 10 foot pounds torque.
10. Pump up the jack to the maximum height. Apply weight to be sure the jack holds its position and there are
no hydraulic leaks before replacing the base hood and the litter.
ITEM PART NO. PART NAME
1 926–20–153 Check Valve
2 926–20–153 Check Valve
3 715–1–341 Poppet
4 715–100–312 Pin Housing Assembly
5 715–1–330 Housing Gasket
6 715–1–309 Valve Plug
7 926–20–154 Seal
8 715–1–101 Base Plug
9 926–20–156 Seal
10 715–1–309 Valve Plug
11 926–20–154 Seal
12 715–1–301 Base Plug
13 926–20–156 Seal
14 390–2–134 Conical Comp. Spring
FILLER PLUG
3
14
12
13

Service Information
11
HYDRAULIC CHECK VALVE REPLACEMENT (CONT’D)
Replacement of Valve #2
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the
jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (8) and discard the seal (9).
2. Remove the valve plug (10).
3. Using a stiff wire with a bent, pointed end, remove the valve (2) and the seal (11) and discard the seal.
4. Install the new seal (11) flat to the bottom of its hole with a 1/2”diameter rod.
5. Install the new valve (2) with the beveled end out (as shown in the illustration).
6. Install the valve plug (10) and tighten to 10 foot–pounds torque.
7. Install the new seal (9) with the base plug (8) and tighten to 10 foot–pounds torque.
8. Pump up the jack to the maximum height.
9. Be sure there are no hydraulic leaks before replacing the base hood and the litter.
Replacement of Valve (Poppet) #3
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks. Lower the jack rod completely to relieve the pressure on the pump piston side of the
jack. This will prevent large hydraulic fluid loss and possible damage when the base plugs are removed.
1. Remove the base plug (12) and discard the seal (13).
2. Remove the compression spring (14).
3. Using a small needle nose pliers, remove the poppet (3).
4. Install the new poppet (3).
5. Install the compression spring (14).
6. Install the new seal (13) and the base plug (12) and tighten to 10 foot–pounds torque.
7. Pump up the jack to the maximum height to check its operation.
8. Check for hydraulic leaks before replacing the base hood and the litter.

Service Information
12
BRAKE ADJUSTMENT
Required Tools:
3/32”Hex Allen Wrench
Pry Bar
Thread ”Locktite”
BASE LUBRICATION POINTS
1. Lubricate brake adjuster rod
around area shown with MPG–2
grease or equivalent.
Do not grease area shown.

716–1–251 End Control Base Assembly (with Brakes)
13
Note:
Parts and assemblies drawn with broken
lines are part of optional accessories.

716–1–251 End Control Base Assembly (with Brakes)
14
Item Part No. Part Name Qty.
A 716–1–246 Base Weldment Ass’y1
B8–17 Soc. Hd. Shoulder Bolt 1
C 715–1–158 Caster Nut 4
D 715–1–61 Caster Brake Assembly 2
E (Page 15) Brake Adjuster Assembly 2
F 1210–1–345 Brake/Steer Pedal, Ft. End 1
H 1210–1–346 Brake/Steer Pedal, Hd. End 1
J (Page 16) Brake Cam Assembly 2
K26–8 Roll Pin 1
L 715–1–94 Compression Spring 2
M21–50 Set Screw 2
N 715–1–161 Fifth Wheel Cam 1
P 715–1–11 Brake Cushion 4
R 946–1–116 Brake Bar Bushing 4
T23–25 Self–Tapping Screw 2
W26–5 Roll Pin 4
Y16–49 Flexlock Nut 1
Z 715–1–337 Fifth Wheel Plate Ass’y1
AA 715–1–231 Brake/Steer Rod Weldment 1
AB 26–261 Clevis Pin 2
AC 715–1–157 Fifth Wheel Bearing 1
AD 715–1–165 Actuator Plate Assembly 1
AF 715–1–136 Fifth Wheel Spring 1
AH 42–20 Collar w/ Set Screw 2
AJ 8–17 Soc. Hd. Shoulder Bolt 1
AK 14–2 Nylon Washer 6
AL 16–16 Nylock Nut 1
AM 715–1–156 Grounding Chain 1
AN 16–2 Fiberlock Nut 2
AP 715–1–217 Fifth Wheel Latch 1
AR 3–20 Hex Hd. Cap Screw 1
AS (Page 18) Steering Caster Ass’y1
AT (Page 19) Caster Wheel Ass’y3
AY 81–219 Bearing 1
AW 26–13 Roll Pin 1
AZ (Page 20) Fifth Wheel Ass’y1
BA 715–1–149 Woodruff Key 1
BB 1000–10–62 Steering Lock Linkage Bar 1
BC 38–211 Spring 1
BD 8–21 Soc. Hd. Shoulder Bolt 1
STEERLOCK
ASSEMBLY
DETAIL

715–1–150 Brake Adjuster Assembly
15
Item Part No. Part Name Qty.
A 715–1–62 Threaded Stud Assembly 1
B14–4 Nylon Washer 4
C 715–1–180 Bearing 2
D28–8 Retaining Ring 2

715–1–213 Brake Cam Assembly
16
Item Part No. Part Name Qty.
A 715–1–221 Brake Cam 1
B16–59 Fiberlock Nut 1
C8–21 Soc. Hd. Cap Screw 1
D 715–1–173 Brake Connecting Link 1

716–1–263 & 269 End Control Brake Pedal Ft. & Hd.
17
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1
B 716–1–262 Brake Rod Ass’y, Ft. End 1
Item Part No. Part Name Qty.
A 716–1–275 Brake Pedal 1
B 716–1–267 Brake Rod Ass’y, Welded 1

715–2–21 Caster Assembly with Steer Lock
18
Item Part No. Part Name Qty.
A 700–10–50 Steer Lock Caster Weldment 1
B 715–2–25 Caster Wheel 1
C16–60 Hex Nut 1
D3–99 Hex Bolt 1
E3–96 Hex Bolt 1
J 1000–59–10 Latch Assembly 1

Caster and Caster Cover Replacement Kits
19
B
A
C
Item Part No. Part Name Qty.
A 715–2–20 Caster Assembly 1
B 715–1–266 Caster Cover, Left 1
C 715–1–265 Caster Cover, Right 1
P/N 715–259–400 –Kit to replace 4 standard caster assemblies with necessary hardware –no caster covers.
P/N 715–269–400 –Kit to replace 3 standard caster assemblies and 1 steerlock caster with necessary hard-
ware –no caster covers.
P/N 715–259–100 –Kit to replace 1 standard caster assembly with necessary hardware –no caster covers.
P/N 1010–56–200 –Kit to replace both caster covers on all four wheels.