Stryker Medical Thermaltek Series User manual

Thermaltek Series
1030 Emergency Care Warming Stretcher
1530 PACU Warming Stretcher
MAINTENANCE MANUAL
For Parts or Technical Assistance
1–800–327–0770
IMPORTANT
File in your
maintenance
records

Table of Contents
Introduction
Specifications 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning / Caution / Note Definition 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance
Cleaning 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biannual Checklist 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Information
Pneumatic Fowler Adjustment 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Board Counterbalance Adjustment 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Latch Adjustment 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Linkage Adjustment – Dual Side Control Base 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Linkage Adjustment – Dual End Control Base 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly Replacement 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Cover Installation And Removal 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Ring Replacement 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Replacement 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Descent Rate Adjustment 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Hydraulic Fluid Level 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Check Valve Replacement 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve #1 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve #2 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Of Valve (Poppet) #3 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Of Excess Air (Vacuum) From The Hydraulic System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Lubrication 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warmer Hose Replacement 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outlet Adaptor Replacement 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Troubleshooting 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Static Discharge Precautions 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Module Replacement 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Board Replacement 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Fuse Replacement 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Replacement 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Drawings and Parts Lists
Side Control Base Ass’y (with Brakes) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjuster Assembly 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Cam Assembly 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly (with Brakes) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Ass’y, Foot, End Control Base 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Ass’y, Head, End Control Base 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster Assembly with Steerlock 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caster and Caster Cover Replacement Kits 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fifth Wheel Assembly 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Assembly (with Jacks) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly, Side Control Base 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Base Assembly, Head End, Left 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Base Assembly, Head End, Right 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Assembly (with Jacks) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents
Assembly Drawings and Parts Lists (Continued)
Pump Pedal Assembly, Head 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Pedal Assembly, Foot 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Assembly 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack Base Assembly 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Hood Assembly 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Hood Assembly 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Base Labeling Assembly 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End Control Stretcher Graphics 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Stretcher Graphics 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Control Base Labeling Assembly 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1030 Litter Assembly 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1530 Litter Assembly 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Push Handle Assembly 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Siderail Ass’y, Right & Left 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Board Support Assembly 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Fowler Ass’y57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crank Fowler Assembly 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler Crankscrew Ass’y59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alum. Knee Gatch Ass’y60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fiberresin Gatch Ass’y61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Assembly 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee Gatch Crankscrew Assembly 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer System Assembly, Left 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer System Assembly, Right 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Warmer Assembly 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Module Assembly 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Box Assembly 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Warmer Outlet Assembly 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Assembly 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Ass’y, Head & Foot 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–Stage I.V. Pole Assembly 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Ass’y, Head & Foot 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Assembly (1010) 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–Stage I.V. Pole Assembly (1510) 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2nd Stage Assembly 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3rd Stage Assembly 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Mounting Assembly 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Pole Assembly 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tethered I.V. Pole Trough Assembly 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upright Oxygen Bottle Holder Assembly 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fowler X–Ray Cassette Assembly 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X–Ray Cassette Mounting Assembly 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stirrup and Support Assembly 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Stirrup Support Assembly 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left Stirrup Support Assembly 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stirrup Assembly 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Cassette Holder Assembly 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C–Spine Cassette Support Pole Assembly 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents
Assembly Drawings and Parts Lists (Continued)
C–Spine Storage Bracket Assembly 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defibrillator Tray Assembly 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board/Chartholder Assembly 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foot Board Extension/Defibrillator Tray Assembly 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacment Parts 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty
Obtaining Parts and Service 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Warranty Coverage 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Authorization 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freight Damage Claims 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4
Introduction
INTRODUCTION
This manual is designed to assist you with the operation and maintenance of the 1030 Thermaltek Series
Emergency Care Stretcher and the 1530 Thermaltek Series PACU Bed. Read the manual thoroughly before
using the equipment or beginning any maintenance on it.
SPECIFICATIONS
Maximum Weight Capacity 500 pounds
Overall Bed Length \ Width 83”\ 31.5”(1030), 83”\ 34”(1530)
Minimum \ Maximum Bed Height 22”\ 35.5”
Fowler Angle 0 to 90_
Knee Gatch Angle 0 to 35_
Trendelenberg \ Reverse Trendelenberg +18_to –18_
Electrical Requirements 115 VAC, 60 Hz, 8.0 Amp
WARNING / CAUTION / NOTE DEFINITION
The words WARNING, CAUTION and NOTE carry special meanings and should be carefully reviewed.
WARNING
The personal safety of the patient or user may be involved. Disregarding this information could result in injury
to the patient or user.
CAUTION
These instructions point out special procedures or precautions that must be followed to avoid damaging the
equipment.
NOTE
This provides special information to make maintenance easier or important instructions clearer.
WARNING
Patients should be discouraged from sitting directly on the ends of the stretcher. Excessive weight will cause
the litter surface to tip up, possibly causing patient injury.
Always apply the caster brakes when a patient is getting on or off the stretcher. Push on the stretcher to en-
sure the brakes are securely locked. Always engage the brakes unless the stretcher is being moved. Injury
could result if the stretcher moves while a patient is getting on or off the stretcher.

5
Preventative Maintenance
CHECKLIST (PERFORM A MINIMUM OF BIANNUALLY)
All fasteners secure (reference all assembly prints)
Siderails move and latch properly (page 7)
Engage brake pedal and push on the stretcher to ensure all casters lock securely (page 17)
Steer function working properly
All casters secure and swivel properly
Body restraints working properly
I.V. pole intact and operating properly (page 72–82)
Oxygen bottle holder intact and operating properly (page 83)
Fowler operates and latches properly
Knee Gatch operates properly (page 62)
Trendelenberg/Reverse Trendelenberg operating properly
No rips or cracks in mattress cover, warmer sleeves or warmer overlay
Transfer boards intact and operating properly (page 6)
Accessories and mounting hardware in good condition and working properly
Ground chain intact
No leaks at hydraulic connections
Hydraulic jacks holding properly (page 12)
Hydraulic drop rate set properly (page 14)
Hydraulic oil level sufficient (page 14)
Lubricate where required, including the brake adjuster assembly and brake cam (page 17)
All electrical functions working properly
All outlet caps intact and fitting properly (page 18)
Power cord not frayed; no loose connections
No cables worn or pinched
All electrical connections tight; all grounds secure to frame
Ground impedance not more than 100 milliohms
Change blower box filter, if needed (page 23)
Serial No. ______________ ______________ ______________
______________ ______________ ______________
Completed By:_________________________________ Date:_____________

Cleaning
5.1
Clean Velcro AFTER EACH USE. Saturate Velcro with disinfectant and allow disinfectant to evaporate. (Ap-
propriate disinfectant for nylon Velcro should be determined by the hospital.)
In general, when used in those concentrations recommended by the manufacturer, either phenolic type or
quaternary type disinfectants can be used with Staph–Chek fabrics. Iodophor type disinfectants are not rec-
ommended for use on Staph–Chek fabrics because staining may result. The following products have been
tested by the Herculite Laboratory and have been found not to have a harmful effect on Staph–Chek fabrics
WHEN USED IN ACCORDANCE WITH MANUFACTURERS RECOMMENDED DILUTION.*
TRADE NAME DISINFECTANT
TYPE
MANUFACTURER *MANUFACTURER’S RECOMMENDED
DILUTION
A33 Quaternary Airwick (Professional Products Division) 2 ounces/gallon
A33 (dry) Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Beaucoup Phenolic Huntington Laboratories 1 ounce/gallon
Blue Chip Quaternary S.C. Johnson 2 ounces/gallon
Elimstaph Quaternary Walter G. Legge 1 ounce/gallon
Franklin
Phenomysan
F2500
Phenolic Purex Corporation 1 1/4 ounce/gallon
Franklin Sentinel Quaternary Purex Corporation 2 ounces/gallon
Galahad Phenolic Puritan Churchill Chemical Company 1 ounce/gallon
Hi–Tor Quaternary Huntington Laboratories 1/2 ounce/gallon
LPH Phenolic Vestal Laboratories 1/2 ounce/gallon
Matar Phenolic Huntington Laboratories 1/2 ounce/gallon
Omega Quaternary Airwick (Professional Products Division) 1/2 ounce/gallon
Quanto Quaternary Huntington Laboratories 1 ounce/gallon
Sanikleen Quaternary West Chemical Products 2 ounces/ gallon
Sanimaster II Quaternary Service Master 1 ounce/gallon
Vesphene Phenolic Vestal Laboratories 1 1/4 ounce/ gallon
Quaternary Germicidal Disinfectants, used as directed, and/or Chlorine Bleach products, typically 5.25% So-
dium Hypochlorite in dilutions ranging between 1 part bleach to 100 parts water, and 2 parts bleach to 100
parts water are not considered mild detergents. These products are corrosive in nature and may cause dam-
age to your stretcher if used improperly. If these types of products are used to clean Stryker patient handling
equipment, measures must be taken to insure the stretchers are rinsed with clean water and thoroughly dried
following cleaning. Failure to properly rinse and dry the stretchers will leave a corrosive residue on the surface
of the stretcher, possibly causing premature corrosion of critical components. Failure to follow the above
directions when using these types of cleaners may void this product’s warranty.
REMOVAL OF IODINE COMPOUNDS
This solution may be used to remove iodine stains from mattress cover and foam footrest pad surfaces.
1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area.
Clean as soon as possible after staining occurs. If stains are not immediately removed, allow solution to
soak or stand on the surface.
2. Rinse surfaces which have been exposed to the solution in clear water before returning bed to service.

Notes
5.2

Service Information
6
PNEUMATIC FOWLER ADJUSTMENT
Required Tools:
3/32 Hex Allen Wrench 1/2 Socket w/Ratchet
1/8 Hex Allen Wrench Channel Lock Pliers
5/32 Hex Allen Wrench Towel or Cloth
7/16 Open End Wrench Thread ”Loctite”
Adjustment Procedure:
1. Refer to drawings 1001–31–10 or 1501–31–10 (Pneumatic Fowler Assembly, page 57) for parts reference.
2. For easier access, move Fowler to 75 degrees or higher.
3. Using a 3/32 hex Allen wrench, remove set screws (P), located in center of yokes (K).
4. Wrap a towel or cloth around the gas cylinder actuator shaft(s) so as not to mark the shaft. Using channel
lock pliers, turn actuator shaft(s) into yoke(s) (K) until tight.
5. Using thread locktite, reinstall set screws (P).
6. While holding the hex nuts (H) with a 1/2”socket, turn the adjustment screws (J) using a 5/32 hex Allen
wrench until they JUST touch the cylinder pins.
7. Bring the Fowler fully down, and with the handle fully released, using a 1/8 hex Allen wrench, tighten the
bottom set screws (T) so the handle is lifted 1/8–1/4 inch above the spine tube. Both set screws must
touch the handle. Using a 7/16 open end wrench, tighten the jam nuts (S) on these set screws.
8. Be sure the Fowler will travel from flat to at least 90 degrees. If it doesn’t, turn each adjustment screw (J)
clockwise 1/2 turn. Repeat until at least 90 degrees of travel is achieved.
9. Lower the Fowler to a 5–10 degree angle and release the handle. Apply approximately 50 pounds down-
ward to the end of the Fowler. If either side drifts down, turn the adjustment screw (J) on that side 1/4
turn counterclockwise. Repeat until the Fowler is firm with 50 pounds applied.
10. While holding the adjustment screws (J), tighten the hex nuts (H).
TRANSFER BOARD COUNTERBALANCE ADJUSTMENT
Required Tools:
7/16 Open End Wrench
Adjustment Procedure:
1. Raise the transfer board to the full up position.
2. Unhook the extension spring at the eye bolt.
3. Using a 7/16 open end wrench, loosen the jam nut at the eye bolt.
4. Adjust the eye bolt to the desired position.
5. Tighten the jam nut.
6. Hook the extension spring to the eye bolt.
7. Allow the transfer board to lower on its own.
8. Repeat steps 1–7 until the desired counterbalance is achieved.

Service Information
7
SIDERAIL LATCH ADJUSTMENT
Required Tools:
1/8 Hex Allen Wrench
WARNING
The siderail latch adjustment is pre–set at the factory, and there should not normally be a need for readjust-
ment. If adjustment must be done it is important to follow the procedure below. If it is not done properly, injury
to the patient or user could occur.
Adjustment Procedure:
1. Using a 1/8 hex Allen wrench, adjust the hex Allen screw located on the latch assembly opposite the latch.
Turning the Allen screw clockwise will DECREASEthe amount of ”play”in the latching mechanism. Turn-
ing counterclockwise will INCREASE the amount.
NOTE
The amount of ”play”in the siderail, when in full up engaged position, should be approximately 1/8 to 3/16
inches.
CAUTION
Too much ”play”when the siderail is in the full up engaged position will give the siderail the appearance of
being unstable and could also cause premature wearing of the latch system.
Too little ”play”will obstruct the latch and keep it from engaging completely in the full up position, which may
cause damage to the latch and/or injury to the patient or user.

Service Information
8
PEDAL LINKAGE ADJUSTMENT –DUAL SIDE CONTROL BASE
Required Tools:
3/32 Hex Allen Wrench
7/16 Open End Wrench
1/2 Open End Wrench
Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. To adjust the foot end descent pedal, use a 5/32 hex Allen wrench to loosen the set screw (C) in the stop
collar (D) on the release rod. Hold the pedal parallel to the floor and slide the collar up to the bracket on
the release rod. Tighten the set screw on the stop collar. Be sure the head end and foot end descent
pedals are level with each other. Repeat for the head end pedal, if necessary.
4. Once the pedals are level, be sure the paddle on the end of the release rod for the foot end jack is slightly
touching the actuating stem on the jack base. If it is not, use a 3/32 hex Allen wrench to loosen the set
screw on the paddle hub. Adjust the paddle to JUST touch the stem of the jack. Tighten the set screw
in the paddle hub. Repeat for the head end jack, if necessary.
5. Depress the pedal for the foot end jack. The jack should start to descend about the same time the paddle
on the end of the rod contacts the sleeve on the jack actuating stem. The bracket on the foot pedal body
should hit the stop screw (B). Any further movement could cause damage to the stem components inside
the jack housing. To adjust the stop screw, use a 1/2 open end wrench to loosen the hex jam nut (A).
Turn the screw and re–tighten the hex jam nut. Repeat for the head end jack.
6. Pump the litter up to full height.
7. Step on both descent pedals at the same time. Both ends of the litter should lower with the foot end lower-
ing slightly faster than the head end. If it does not, refer to the procedure for adjusting the jack descent
rate.
8. Remove the bungee cords supporting the base hood. Use the pedal cut–outs on the side of the hood as
a guide for proper re–positioning.

Service Information
9
PEDAL LINKAGE ADJUSTMENT –DUAL END CONTROL BASE
Required Tools:
7/16 Open End Wrench
1/2 Open End Wrench
Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. The descent pedals should be level with each other and there should be approximately 4 inches between
the floor and the bottom of the pedal. To raise the pedal height, use a 1/2 open end wrench to loosen the
hex jam nut (E). Using your hand, turn the screw (D) into the bracket. To lower the pedal height, loosen
the screw. Tighten the hex jam nut (E) after the correct height is achieved.
4. Once the pedals are level, the release rod can be adjusted. Using a 7/16 wrench, turn nut (B) clockwise
to shorten the release length and counterclockwise to increase the length.
5. Depress the pedal and be sure the jack descent is triggered when the pedal is approximately one inch from
the floor. The descent should stop when the pedal is released and the jack height should hold. Repeat
the above procedures for the descent pedal at the other end of the bed.
6. After adjusting each descent pedal individually, depress both pedals at the same time. Both jacks should
start descending when the pedals are approximately one inch from the floor. The foot end should lower
slightly faster than the head end. If it does not, see procedure for adjusting the jack descent rate.
7. Remove the bungee cords supporting the base hood and secure the hood to the base frame.

Service Information
10
CASTER ASSEMBLY REPLACEMENT
Required Tools:
1/8 Roll Pin Punch Drill with 1/8 inch Drill Bit
Flat Punch (any size larger than 1/8) Hammer
Needle Nose Pliers Floor Jack
3/4 Inch Wrench Bungee Cords (or equivalent)
1 Inch Wrench Torque Wrench (w/ Ft. Lbs. Adjust.)
Replacement Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. Using a 1/8 roll pin punch and hammer, remove roll pin located in center of lug nut holding wheel assembly
to base frame.
4. Carefully remove plastic wheel covers.
5. Using a floor jack, lift base frame approximately 4 inches off the ground.
6. While holding cap screw with a 3/4 inch wrench, turn lug nut with a 1 inch wrench to loosen wheel assembly
from base frame. Remove wheel.
7. Install the new wheel assembly with new lug nut and tighten down to 60 –65 foot–pounds torque.
WARNING
Never reuse the old lug nut, cap screw or roll pin once removed from base frame.
8. Lower the floor jack and set aside to be used, if needed, with another wheel.
9. Drill a 1/8 hole in center of lug nut, going completely through the lug nut.
CAUTION
Be careful not to ”oblong”the hole in the lug nut when drilling.
10. Using needle nose pliers, hold on to roll pin and tap into place. Finish driving roll pin with a flat head punch
and a hammer until flush with the lug nut.
11. Install plastic wheel covers onto wheel.
12. Remove the bungee cords supporting the base hood and secure the hood to the base frame.
See page 32 for replacement part numbers (caster and cover assembly)
1/8 Inch
Through Lug Nut
(60–65 Ft.–Lb.)
Support Tube
1 Inch
Dia.
Roll Pin

Service Information
10.1
CASTER MAINTENANCE
Required Tools:
5/8”Wrench
11/16”Wrench
Maintenance Procedure:
AB
C
D
1. Remove the plastic caster cover (see page 11).
2. Using the 5/8”wrench and the 11/16”wrench, remove the centerlock nut (item A) from the through bolt
(item B) for the caster wheel.
3. Support the corner of the stretcher where the wheel is being removed and remove the through bolt (item
B) and the molded wheel (item C) .
4. Clean the through bolt, molded wheel, and the inside of the caster horn (item D) removing any dirt and
debris. Ensure the bearings in the molded wheel spin freely and easily.
5. Replace the molded wheel and the through bolt.
6. Replace the centerlock nut on the through bolt and use the 5/8”and 11/16”wrenches to tighten it securely.

Notes
10.2

Service Information
11
CASTER COVER INSTALLATION AND REMOVAL
Double Prongs
Single Prong
align cover with axle nut or bolt head, as shown.
Push down on the opposite side of the cover until
single prong engages with caster horn.
Push with palm on cover until
ProperlyAttached
Cover
To remove wheel cover, insert large screwdriver into cut–out in
side of wheel cover and into the space between the double prongs.
Pry up cover to disengage double prongs and push sharply upward
double prongs engage.
1.
2.
3.
Looking through the larger of the two side cut–outs,
Top View (Cut–Away)
Top View (Cut–Away)
Top View (Cut–Away)
to disengage single prong.

Service Information
12
HYDRAULIC TROUBLESHOOTING
Be sure the pedal linkage has been adjusted properly before beginning service on the jacks (see page 8 or
page 9).
PROBLEM/SYMPTOM SOLUTION
Jack will not raise to full height. Add hydraulic fluid (see p.14). Check for leaks.
Jack will not hold in raised position. Close the needle valve completely. If the jack
holds, replace valve #1 (see p. 15). If the jack
does not hold, replace valve #2 (see p. 16).
Jack will not pump up and the jack actuator rod
does not move. Close the needle valve. If the jack will now pump
up, replace valve #1. If the jack still will not pump
up after closing the needle valve, replace valve #3
(see p. 16).
Jack will not pump up but the jack actuator rod
does move when the pump pedal is activated. Replace valve #2 (see p. 16).
Jack will not pump up and the jack actuator rod
may or may not move. Remove excess air (vacuum) in system (see p. 16).
Contact Stryker technical service at 1–800–327–0770 for further assistance.

Service Information
13
BRAKE RING REPLACEMENT
Brake Ring Part Number 715–1–61
Required Tools:
Phillips Screwdriver String or Bungee Cord Floor Jack, Small Crate (or equiv.)
Large Standard Screwdriver 3/32”Allen Wrench 11/16”Socket & Ratchet
5/8”Wrench Needle–Nose Pliers (2) 7/16”Wrenches
Procedure:
1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord. Put the brake/steer pedal in the neutral position. Lift the end of the base needing
service until the casters are approximately 12”off the floor and support it with a jack or the equivalent.
2. Using a 3/32”Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
3. Remove the wheel covers on both casters (see page 11).
4. Remove one of the caster assemblies (see page 10). On the other caster, use an 11/16”socket and ratchet
and a 5/8”wrench to remove the nut and bolt holding the wheel on the caster horn and remove only the
wheel.
5. Using needle–nose pliers, carefully squeeze and remove the spring between the brake cam and the brake
ring.
WARNING
The spring is tightly compressed. Use caution when removing it or personal injury could result.
6. If you are working on an end control base, remove the spring from the pump pedal.
7. Lower the brake ring and remove it from the base. Remove the brake pads and bushings and install them
on the new brake ring.
8. Reverse the above steps to install the new brake ring and reinstall the caster and wheel. Apply and release
the brakes to assure they operate properly. If adjustment is required, see page 17. Reinstall the base
hood.
BRAKE CAM REPLACEMENT
Brake Cam Part Number 715–1–213
Required Tools:
Phillips Screwdriver String or Bungee Cord 3/32”Allen Wrench
1/8”Allen Wrench
Procedure:
1. Remove the four Phillips screws holding the base hood to the frame. Lift and support the base hood using
string or bungee cord.
2. Using a 3/32”Allen wrench, loosen the set screw holding the brake adjuster to the brake ring and turn the
adjuster clockwise to remove it.
3. Using a 1/8”Allen wrench, remove the shoulder bolt and nut holding the brake link on the cam and remove
the cam.
4. Reverse steps 3 and 4 to install the new cam. Apply and release the brakes to assure they operate properly.
If adjustment is required, see page 17. Reinstall the base hood.

Service Information
14
JACK DESCENT RATE ADJUSTMENT
Required Tools:
Screwdriver Bungee Cords (or equivalent)
Adjustment Procedure:
1. Pump the litter up to full height.
2. Lift the base hood, separating the hood from the base frame. Using the bungee cords, support the base
hood.
3. The descent rate needle valve is located on the base of the jack. Turning the needle valve clockwise, with
a screwdriver, will decrease the rate of descent. Turning it counterclockwise will increase the rate of de-
scent.
4. Adjust the needle valve so that the foot end of the stretcher descends slightly faster than the head end.
NOTE
The larger percentage of a patient’s weight is located in the torso area. Adjust descent rate accordingly.
5. Remove the bungee cords supporting the base hood and secure the hood to the base frame.
NOTE
The jack descent rate was preset at the factory to drop the foot end faster than the head. It is recommended
that the foot drop faster to avoid patient disorientation.
CHECKING HYDRAULIC FLUID LEVEL
Required Tools:
3/8 Open End Wrench 3/4 Open End Wrench
Procedure:
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the jacks.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Be sure there are no hydraulic leaks. If there are, jack replacement will be necessary.
4. Lower the jack to the full down position.
5. Using a 3/4 open end wrench, slowly turn the fill plug located on the side of the reservoir counterclockwise
to allow excess system pressure to vent. Remove the fill plug.
6. The hydraulic fluid should be visible at the bottom of the fill hole. If it is not, add Mobil Aero HFA hydraulic
fluid (Stryker part number 2020–70–475) until the fluid is visible at the bottom of the fill hole. Replace the
fill plug.
CAUTION
Use of other types of oil may damage hydraulic units.
7. Replace the hood and the litter.

FILLER PLUG
3
14
12
13
Service Information
15
HYDRAULIC CHECK VALVE REPLACEMENT
Required Tools:
3/8 Open End Wrench Stiff Wire (with bent, pointed end) Small Needle Nose Pliers
3/4 Open End Wrench Torque Wrench (with Ft. Lbs. adjust.)
7/32 Hex Allen Wrench 1/2 Inch Diameter Rod
Replacement of Valve #1
WARNING
To avoid personal injury or damage to the stretcher, remove the litter and the base hood before beginning
service on the stretcher.
1. Using a 3/8 open end wrench, remove square head set screws from both head and foot end jack support
tubes. Remove litter top and set aside.
2. Lift base hood off base frame and set aside.
3. Lower the jack to full down position. The actuator must be manually lowered while depressing the appropri-
ate release pedal.
4. Remove the pin body assembly (4) with a 3/4 open end wrench and discard the housing gasket (5).
NOTE
Although the hydraulic fluid is not under pressure, some fluid loss will occur. The fluid loss should be minimal
but covering the floor is advisable.
5. Using a 7/32 hex Allen wrench, remove the valve plug (6).
6. Using a stiff wire with a bent, pointed end, remove and discard the valve (1) and the seal (7).
7. Install the new seal (7) flat to the bottom of its hole with a 1/2 inch diameter rod and install the new valve
(1) with the beveled end out (as shown in the illustration).
8. Install the valve plug (6) with the countersunk end first and the beveled end out. Tighten to 10 foot pounds
torque.
9. Install the pin body assembly (4) with the new housing gasket (5) and tighten to 10 foot pounds torque.
10. Pump up the jack to the maximum height. Apply weight to be sure the jack holds its position and there
are no hydraulic leaks before replacing the base hood and the litter.
ITEM PART NO. PART NAME
1 926–20–153 Check Valve
2 926–20–153 Check Valve
3 715–1–341 Poppet
4 715–100–312 Pin Housing Assembly*
715–270–100 Valve Assembly**
5 715–1–330 Housing Gasket
6 715–1–309 Valve Plug
7 926–20–154 Seal
8 715–1–101 Base Plug
9 926–20–156 Seal
10 715–1–309 Valve Plug
11 926–20–154 Seal
12 715–1–301 Base Plug
13 926–20–156 Seal
14 390–2–134 Conical Comp. Spring
* Used on jack part number 715–100–310.
** Used on jack part number 715–270–10.
(see label on side of jack reservoir for jack part number)