Stryker LUCAS 3 User manual

LUCAS®3 Chest Compression System – Service Manual
3328798-002, ©2017 Physio-Control, Inc. Page 1of 91
LUCAS®3
CHEST COMPRESSION SYSTEM
SERVICE MANUAL

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Table of Contents
Table of Contents............................................................................................................................................................... 2
Preface............................................................................................................................................................................... 5
Disclaimer....................................................................................................................................................................... 5
Trademarks..................................................................................................................................................................... 5
Definitions, Acronyms, and Abbreviations...................................................................................................................... 5
Contacting Physic-Control.............................................................................................................................................. 6
Service Personnel Qualification...................................................................................................................................... 6
Service Information......................................................................................................................................................... 6
Configuration Information............................................................................................................................................... 7
Device Tracking.............................................................................................................................................................. 7
Recycling Information..................................................................................................................................................... 7
Warnings and Precautions ............................................................................................................................................. 8
Warranty......................................................................................................................................................................... 8
Device Information ............................................................................................................................................................. 9
LUCAS®3 Components ................................................................................................................................................. 9
Control Panel................................................................................................................................................................ 10
Electronics Block Diagram............................................................................................................................................ 11
Compression Mechanism............................................................................................................................................. 12
Device Communication................................................................................................................................................. 13
LUCAS®3 Program Loader ............................................................................................................................................. 13
Software installation ..................................................................................................................................................... 13
Connect the device via Bluetooth................................................................................................................................. 15
Connect the device via USB cable............................................................................................................................... 19
View Error Code ........................................................................................................................................................... 22
Set Device S/N, Date, and Data................................................................................................................................... 25
Change Device S/N...................................................................................................................................................... 26
Set Latest Service Date................................................................................................................................................ 26
Store View .................................................................................................................................................................... 26
Checksum..................................................................................................................................................................... 27
Update LUCAS Software.............................................................................................................................................. 28
Calibrate Linear Sensor................................................................................................................................................ 29
Failed calibration .......................................................................................................................................................... 31
Update LUCAS 3 sw 3.0 to LUCAS 3 sw 3.1............................................................................................................... 32
Setup ............................................................................................................................................................................ 32
Update and Test procedure.......................................................................................................................................... 33
Setup Options -LUCAS 3 Version 3.1 (Part No: 250041-00) ................................................................................... 35
Troubleshooting ............................................................................................................................................................... 39
Troubleshooting Table.................................................................................................................................................. 39
LUCAS Malfunction Alarm............................................................................................................................................ 40
Error Codes .................................................................................................................................................................. 41

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Error Codes from Control CPU..................................................................................................................................... 42
Warnings from Control CPU......................................................................................................................................... 45
Error Codes from Protective CPU ................................................................................................................................ 48
Error Codes from Charger CPU ................................................................................................................................... 49
User Errors ................................................................................................................................................................... 50
Bluetooth Connection Error.......................................................................................................................................... 50
Troubleshooting Tips.................................................................................................................................................... 51
Spare Parts and Accessories........................................................................................................................................... 51
Spare Parts................................................................................................................................................................... 51
Other Orderable Spare Parts........................................................................................................................................ 52
Accessories .................................................................................................................................................................. 54
Tools................................................................................................................................................................................. 54
Standard Tools ............................................................................................................................................................. 54
Special Tools................................................................................................................................................................ 55
Substances................................................................................................................................................................... 55
Software........................................................................................................................................................................ 55
Preventive Maintenance................................................................................................................................................... 56
Maintenance Procedure ............................................................................................................................................... 56
Clean Electric Fan and Mesh Grill................................................................................................................................ 57
Compression Module Lubrication................................................................................................................................. 57
Claw Lock Lubrication .................................................................................................................................................. 58
Replacing Parts or Modules in LUCAS............................................................................................................................ 58
How to Apply Thread Lock Fluid .................................................................................................................................. 58
How to Replace the Hood............................................................................................................................................. 58
How to Replace the Bellows......................................................................................................................................... 60
How to Replace the Compression Module................................................................................................................... 62
How to Replace the Drive Belt...................................................................................................................................... 66
How to Replace the Electric Motor............................................................................................................................... 67
How to Replace the Control PCBA............................................................................................................................... 69
How to Replace the Protective PCBA .......................................................................................................................... 70
How to Replace the Electric Fan.................................................................................................................................. 71
How to Replace the Support Leg.................................................................................................................................. 73
How to Replace the Antenna........................................................................................................................................ 80
How to Replace the Communication PCB.................................................................................................................... 82
Replacing the Power Inlet............................................................................................................................................. 84
Replacing the Main Body/Frame Assembly ................................................................................................................. 86
Function Check ................................................................................................................................................................ 87
Introduction................................................................................................................................................................... 87
Mechanics Test ............................................................................................................................................................ 87
Electronics Test............................................................................................................................................................ 88
Accessories...................................................................................................................................................................... 89
LUCAS Battery Charger............................................................................................................................................... 89

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LUCAS Car Cable ........................................................................................................................................................ 89
LUCAS Power Supply .................................................................................................................................................. 90
Appendix A (wiring diagram)........................................................................................................................................ 91

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Preface
This Manual describes how to maintain, test, troubleshoot, and repair the LUCAS®3.
Another publication, the LUCAS®3 Chest Compression System - Instruction for Use (IFU) is for physicians,
clinicians, and emergency care providers. The IFU provides step-by-step instructions for use, as well as operator-level
testing and maintenance.
Disclaimer
Physio-Control does not accept liability for injury to personnel or damage to equipment that may result from misuse of
LUCAS. Under no circumstances shall Physio-Control be liable for incidental or consequential damage arising from the
use of LUCAS.
All discovered failures that directly or indirectly have, or may have, affected patient or user safety shall, with no delay,
be reported directly to the Quality Department at Physio-Control, Inc.
All the screenshots or pictures in this document are for the example only; they are subject to change without matching
the latest versions of software.
Trademarks
LUCAS®3 is a trademark of Jolife AB. LUCAS 3 Report Generator is a trademark of Physio-Control, Inc. Microsoft and
Windows are registered trademarks of Microsoft Corporation in the US and/or other countries. Specifications are
subject to change without notice.
Definitions, Acronyms, and Abbreviations
IFU Instructions for Use, LUCAS 3, PNs/CAT #: 3326785-0## / 26500-00####
Instructions for Use, LUCAS 3 Version 3.1, PNs/CAT #: 3326785-1## /
26500-00####
LRG LUCAS® 3 Report Generator, a data download Software
DT Express Data Transfer Express
FSR Field Service Representative (services products in the Field)
LUCAS LUCAS®3 Chest Compression System
LIFENET LIFENET System including website
Nm Unit for torque value in Newton Meter
PCO file Physio Case Object file, a data format for a combination of device data and
user-entered data. Data in this format can be imported and exported by
Physio-Control data management applications.
PIP Performance Inspection Procedure
SmartDesk LIFENET connectivity support

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Contacting Physic-Control
Physio-Control, Inc.
11811 Willows Road NE
Redmond, WA 98052-2003 USA
Telephone: [phone]
Toll Free (USA only): 800.442.1142
Fax: [phone]
Internet: www.physio-control.com
Stryker European Operations B.V.
Herikerbergweg 110, 1101 CM
Amsterdam, The Netherlands
Tel: [phone]
Fax: [phone]
Stryker South Pacific
8 Herbert Street
St Leonards, NSW 2065
Australia
Tel: [phone]
MANUFACTURER
Jolife AB
Scheelevagen 17
Ideon Science Park
SE-223 70 LUND
Sweden
Tel. [phone]
Fax. [phone]
Service Personnel Qualification
Service personnel must be properly qualified and trained, and thoroughly familiar with the operation of the LUCAS®3.
They must meet at least one of the following requirements (or the equivalent):
• Physio-Control Service Depot technicians
• Physio-Control Field Service Representatives
• 3rd Party Service Providers that have service agreements with Physio-Control
Service Information
Before attempting to clean or repair any assembly in the device, the Service personnel should be familiar with the
information provided in Preventive Maintenance.
A qualified Technical Support should inspect any device that has been dropped, damaged, or abused to verify that the
device is operating within performance standards listed in the Performance Inspection Procedures (PIP).
Replacement procedures for the device are limited to those items accessible at the final assembly level. Replacements
and adjustments must be made by qualified service personnel. Replacements at the final assembly level simplify repair
and servicing procedures and help ensure correct device operation and calibration.
To obtain service and maintenance for your device, contact your local Physio-Control service or sales representative.
In the USA, call Physio-Control Technical Support at 1.800.442.1142. Outside the USA, contact your local Physio-
Control representative.
When you call Physio-Control to request service, provide the following information:
• Model number and part number
• Serial number
• Observation of the problem that led to the call

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Configuration Information
This service manual covers the LUCAS®3 also known as LUCAS in this manual.
Unless otherwise noted, functions and features are consistent as specified throughout this manual. Differences are
noted as appropriate.
Item Number
Catalog Number
Description
3326785-0## 99576-0000## LUCAS 3, *
3326785-0## 99576-0000## LUCAS 3 version 3.1, *
Note:
# in the dash number of Item Number and Catalog Number is different for each language specification.
* Description contains country specification.
Device Tracking
All performed service where modules are replaced, the serial no./batch no. of each module shall be stated in the
service report. This information is then sent to Physio-Control, Inc., on a monthly basis.
The modules that have traceability are:
• Compression Module
• Electronic PCBs
• Electric Motor
• Battery
• Main Body
• Support Leg
• Hood
• Back plate
Recycling Information
Important!
The Battery used in LUCAS shall be returned to the local recycling station or dealer/distributor for correct recycling.
LUCAS contains of several materials as listed below:
• Polyphthalamide (PPA) with 50% glass fiber
• Polyamide reinforced with 30% glass fiber
• Polycarbonate/Polybutylene Terephthalate
• Polycarbonate
• Polyurethane
• PVC
• POM
• Silicone
• Chloroprene
• Aluminum
• Stainless steel
• Brass
For further recycling information please contact Jolife AB, Sweden.

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Warnings and Precautions
Except the warnings stated below, there are also warnings and precautions mentioned in the following documents that
are of relevance during service and maintenance of LUCAS.
LUCAS®3 Chest Compression System - Instruction for Use (PNs/CAT #: 3326785-0## / 26500-00####)
LUCAS®3 Version 3.1 Chest Compression System - Instruction for Use (PNs/CAT #: 3326785-1## / 26500-00####)
•Electrical Hazard
Use caution when examining or operating the device without its covers.
•Chemical Hazard
The Battery contains chemicals, in case of leakage use extreme caution to avoid injuries. Never try to open the
casing of the Battery.
•ESD Protection
Always use ESD protection when handling electronic boards and connections.
Warranty
To obtain a detailed warranty statement, contact your local Physio-Control representative or go to www.physio-
control.com

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Device Information
LUCAS®3 Components

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TRANSMIT
DATA
ACTIVE
(continuous)
ACTIVE (30:2)
Bluetooth LED
WiFi LED
LUCAS has two Support Legs that lock to the Back Plate with Claw Locks. The Support Legs are foldable for
convenient transportation.
The Claw Locks automatically lock to the Back Plate when LUCAS is pressed on to it. To unlock the Claw Locks, pull
the Release Rings
Control Panel
The User Control Panel is the user interface with which the device can be controlled and monitored through seven
button switches and a number of LED’s. The User Control Panel is situated on the hood and is connected to the
protective/charger system that sends the signals to the control system. For further details on the User Control Panel
please read chapter 2.7 in the Instructions for Use which also explains the different states on the Battery indicator.
Power ON/OFF
ADJUST
PAUSE
MUTE
Battery Indicator
WARNING
LED

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Electronics Block Diagram
LUCAS is driven by a rechargeable Lithium Ion Polymer (LiPo) Battery. The Battery can be charged during operation
by an external Power Supply, connected to a wall outlet, or with a Car Power Cable. You can also remove the Battery
from LUCAS and recharge it in a separately sold Battery Charger of desktop model.
NOTE: The Battery must be connected even when the device is supplied by the power supply.
The Battery is mechanically keyed in LUCAS and in the Battery Charger to make sure you get the correct installation.
The top of the Battery has connections for power and communication to the Battery Charger and to LUCAS.
The Battery has built in intelligence to monitor the number of usage cycles and battery age to tell the user when to
replace the Battery. It also monitors the internal temperature of the Battery.
The Battery supplies the electronics and the electrical Motor. The Motor is connected to the linear unit via a drive belt.
The electronics is divided in four parts but situated on three separate PCB’s:
1. The Control System that controls the motor with information from the user interface and from the rotation and
linear sensors.
2. The Communication System that sends data wirelessly via Bluetooth and WiFi to/from computer.
3. The Protective System that controls inputs and outputs and shut off in case of a problem. The internal Battery
Charger that controls the charging sequence of the Battery.
There are two separate linear measuring sensors that monitor the movement of the Suction Cup:
1. Linear sensor 1 is for the Control System,
2. Linear sensor 2works as a reference to the Protective System.
An electrical fan is situated at the bottom of the device for cooling the electrical motor and other electronics, the fan
starts when the internal temperature reaches 40°C and stops when the temperature is below 30°C
Control
PCB
Protective &
Charger
PCB
Battery
User Control
Panel
Electric
Motor
Rotation Sensor
Linear Sensor 2
Linear Sensor 1
Power
Power
Power
Fan
Speaker
Communication
PCB

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Compression Mechanism
The Drive Belt, driven by the electrical Motor, drives the Carry Ball Screw forcing the Carry Ball Nut up and down.
The Carry Ball Nut is fitted to a piston that moves the suction cup piston up and down.
The Decompression Spring reduces the upstroke force.
The Suction Cup is adjusted to the patients’ chest with a servo aid system. The suction cup can easily be replaced
with respect to hygiene.
1. Belt Wheel Large
2. Drive Belt
3. Belt Wheel Small
4. Electric Motor
5. Carry Ball Screw
6. Outer Tube
7. Carry Ball Nut
8. Decompression
Spring
9. Adjustment tube
10.Suction Cup
5
6
7
8
9
10
1 2 3 4

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Device Communication
LUCAS®3 has a built-in communication board with Bluetooth or WiFi connection, it allows:
1. Post-event data being download to the PC without opening the hood, and view Event Data in the Report
Generator after data download.
2. WiFi with LIFENET connectivity.
3. Setup Options configurable via LIFENET through WiFi or with the LUCAS®3 Program Loader.
4. Using LUCAS®3 Program Loader with Bluetooth connection to update Software from PC to Device, view
device log, and perform sensor calibration.
LUCAS®3 Program Loader
LUCAS®3 program loader is software for updating the program and change the Setup options in LUCAS. It can also
be used to read errors and warnings from the device, and perform the sensor calibration. This section explains how the
software works.
•LUCAS 3 Program Loader should only be used by trained personnel
•Antivirus protection and fire walls should be installed on the computer that have the LUCAS 3 Program Loader
installed.
•All suspected cyber security threats shall be reported to Physio-Control.
Software installation
To install LUCAS 3 Program Loader version 3.x:
1. Right Click on LUCAS3_V3X_RevX_Service_Setup.exe, and Run as administrator
2. Installation starts
3. Click on Next from this screen:

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(Visual differences in screen interface may occur for different software versions.)
4. Choose installation location on PC, and Click Install
5. Click Finish to add the shortcut on the Desktop

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6. Test LUCAS 3 Program Loader by double click on desktop icon
(Note. Different software versions can occur)
Connect the device via Bluetooth
When updating the program in LUCAS using the Bluetooth connection, there is no need to open the hood.
1. Ensure the LUCAS Device is powered OFF and no LEDs are on.
2. Press and hold TRANSMIT DATA button for one second to turn on Bluetooth mode, ensuring the Bluetooth
symbol lights up and flashing.
Bluetooth symbol
TRANSMIT DATA buttonTRANSMIT DATA button

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3. Start the LUCAS 3 Program Loader software by executing LUCAS3_V3_X_REV_X_Service.exe file, .
(Note. Different software versions can occur)
4. Click Init BT to connect PC to LUCAS 3 device via Bluetooth, and Wait for Program Loader to search for
LUCAS 3 device…
5. If No Devices Found message displayed, click Init BT and try again. Note: It may take up to 30 seconds for
the LUCAS 3 communication app to boot up. You may have to click Init BT 2 ~ 3 times before LUCAS device
shows up on the screen. If “BT Error” occurred repeatedly, refer to Bluetooth Connection Error in
troubleshooting chapter.
6. When Program Loader found LUCAS 3, select the LUCAS that shall be connected.
7. When Bluetooth connection is established, the Program Loader screen will show CPUs information shown as
following pictures.

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- Picture shows connection via Bluetooth for LUCAS 3 Version 3.0 (Part No: 250039-00)
Note, differences in J-numbers and CheckSum Numbers may occur due to different program versions –
•Check that the serial number (S/N) in the Device S/N window is equal as the S/N number on the device type
label

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- Picture shows connection via Bluetooth for LUCAS 3 Version 3.1 (Part No: 250041-00)
Note, differences in J-numbers and CheckSum Numbers may occur due to different program versions –
•Check that the serial number (S/N) in the Device S/N window is equal as the S/N number on the device type
label
8. To disconnect Bluetooth connection, click on OFFbutton. The Bluetooth symbol light will go off.

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Connect the device via USB cable
1. Remove the hood according to Disassembling instruction in How to Replace the Hood, and use the Hood
Holder bracket to hold the hood on the side and the battery should be installed.
2. Connect an USB cable between the computer and the device, the connector is situated at the lower left side of
the Control PCB.
3. Start the device
4. Start the software by executing LUCAS3_V3_0.exe file, .
(Note. Different software versions might occur)
5. Normally the software detects the device at start. If not, then Click Init USB.
6. When USB connection is established, the Program Loader screen will show CPUs information
Hood Holder Bracket
USB Port Location
Hood Holder Bracket Location

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- Picture shows connection via USB cable for LUCAS 3 Version 3.0 (Part No: 250039-00)
Note, differences in J-numbers and CheckSum Numbers may occur due to different program versions –