STS STS815 User manual

Machine for marking labels
before labeling
STS815
Operating manual
/original instruction/
V.1.00
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[email protected] www. eustselectronics.
STS 815
LABEL FINISHER
STATUS
MOTOR
ON OFF

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Content
Pictograms used............................................................................................
1. Introduction....................................................................................................... 3
Proper use.....................................................................................................page 4
Equipment..................................................................................................... page 5
Scope of delivery........................................................................................... page 5
Technical data............................................................................................... page 5
Noise information.......................................................................................... page 5
2. General safety instructions for handling electrical appliances...................page 7
Safe work...................................................................................................... page 7
Specific safety instructions............................................................................page 7
3. Operating instructions.................................................................................... page 8
Mounting........................................................................................................page 8
Preparation for work......................................................................................page 8
Work.............................................................................................................. page 10
4. Maintenance and cleaning.............................................................................. page 11
5. Service.............................................................................................................. page 11
6. Warranty............................................................................................................page 12
General terms................................................................................................page 12
Warranty conditions.......................................................................................page 12
7. Transportation..................................................................................................page 12
8. Disposal............................................................................................................ page 12
9. EC Declaration of Conformity........................................................................ page 13
10. Producer........................................................................................................... page 15
page 3
page
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V.1.00

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STS815V.1.00
In the present Operation Manual have been used the following pictograms.
Read the Operation Manual!
Before starting the machine for the first time, get acquainted with the
functions of the machine and be informed about the correct operation with
electrical appliances. In this connection, read the following operating
instructions. Follow the instructions in the manual. When handing over the
machine to third parties, hand over and all the documentation.
Follow safety warnings and instructions!
Protect yourself from electric shock. Danger to life!
Keep the children away from the machine!
Risk of life from electric shock when a power cord or plug is damaged!
Dispose the packaging and the appliance in accordance with
environmental regulations!
!
1. Introduction

The machine is designed for marking self-adhesive labels / manufacture date,
expiration date, logo, etc./, before labeling them on vessels with a label applicator. It is
designed to work with machines STS808 / for cylindrical vessels / and STS810 / for flat
vessels /. Labels should be on one roll on the conveyor.
The labels are marked with an inkjet printer before the tape is fed to the label
applicator. The waste conveyor belt from the applicator is rolled into machine which helps to
labeling of highly electrostatic labels. The synchronization of the machines is done by a
signal cable from the label applicator. The printer is set up according to its operating manual.
The process is visualized on the manufacturer's website -http: //stsmachines.eu.
Any other use is considered unlawful and generates significant risks of accident. The
manufacturer accepts no responsibility for faults and damages caused by use contrary to the
indicated instructions.
The electrical protection of the machine is accomplished by protective sheath of the
current-carrying parts and by zeroing of the metal housing. This requires the use of a straight
electrical outlet (socket). Overcurrent protection is provided by fuses built into the machine.
Their replacement should by performed qualified personnel.
Attention !
Do not place any larger or smaller vessels on the machine than those
specified in the technical data! Do not use damaged vessels or vessels
which have irregularly shapes. There is a danger of being injured.
Do not dispose onto the shafts full vessels which are not sealed
good!There is a danger of electric shock!
Do not use labels with size beyond those specified in the specifications!
Feed with labels, maintain and clean the machine only when the power
is off!
Do not cover the ventilation openings of the machine!
Be careful not to spill liquid on the machine!
Do not insert objects into the openings of the machine! There is a danger
of electric shock!
Do not place your hand or fingers on the shafts of the machine! There is a danger of
injury!
Attention !
In case of electric shock! Injury immediately disconnect the electrical
supply through pulling the plug out of the socket!
Get medical attention immediately
Proper usage
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!
!
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STS815V.1.00

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Equipment /Figure 1.1, Figure 1.2/.
1. Limiter - roll label. 12. Guiding Parts - static.
2. Roll label holder. 13. Tensioner.
3. Guiding Parts - rotating. 14. Mounting plate to STS810.
4. Movable platform. 15. Mounting plate to STS808.
5. Fixing screw of platform. 16.
6. Swing printer. 17. Phoebe base film(tape).
7. Fixing screw swing 18. Connectors external start.
8. Printer. 19. Power supply switch
9. Front panel. 20. Stickers connectors.
10. Indication - status 21. Sticker ‘Label path for STS808‘
11. ON / OFF motor switch. 22. Sticker ‘Label path for STS810‘
Scope of the delivery.
Check immediately after unpacking the machine:
- 1 machine STS815 with marking printer;
- 1 ink cartridge for marking printer;
- 1 power cable 220V, 3x0.75mm2, 1.8m;
- 1 signal cable 4x0.25mm2, 1m, with M12-4P connectors;
- 1 mounting plate for STS808 with fasteners;
- 1 mounting plate for STS810 with fasteners;
- 1 operation manual.
Technical data.
Supply voltage: 220V AC, 50Hz.
Own consumption: <100VA.
Electrical conection: cable with plug type 'SHUKO'.
Dimensions: 280mmW, 550mmH, 520mmD.
Machine weight: 21kg.
Diameter of the labels roll: < 200mm.
Spool diameter: 76mm.
Width of the roll / of the label /: 25 ... 150mm.
Printer positioning:
- left / right / relative to the center /: +/- 60mm;
- forward / backward / relative to the center /: +/- 80mm;
Indiction - Two color LED:
- blinking green - normal operation;
- blinking red - 1 blink, pause - overloaded motor;
- blinking red - 2 blink, pause - overloaded output signal to the printer;
- blinking red - 3 blink, pause - long rotation of the motor - torn or finished waste label
base.
Noise information.
Noise level determined by analysis A.
Acoustic pressure level <70dB (A).
Noise level <70dB.
The roll for pulling the base film.
STS815V.1.00

Figure 1.1
Figure 1.2
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STS 815
LABEL FINISHER
STATUS
MOTOR
ON OFF
1
2
3
65 84 7
9
10
11
12
13
14
15
1617
Label Finisher STS815
Label Path Diagram
whit STS810
Marking Printer
Movable Platform
Guiding Parts 1
Roll with labels
Guiding Parts 2
Base film
Tape with marked
labels
The roll for pulling
the base film
Tensioner
Label Path Diagram
whit STS808
Marking Printer
Movable Platform
Guiding Parts 1
Roll with labels
Guiding Parts 2
Base film
Tape with marked
labels
The roll for pulling
the base film
Tensioner
Label Path Diagram
whit STS808
Marking Printer
Movable Platform
Guiding Parts 1
Roll with labels
Guiding Parts 2
Base film
Tape with marked
labels
The roll for pulling
the base film
Tensioner
15
18
19
20
654 7
22
21
STS815V.1.00
1 2
3
4
IN1
GND
INPUT2
IN2
1 2
3
4
IN2GND
INPUT1
IN1

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STS815V.1.00
2. General safety instructions for handling electrical
appliances. Attention!
The following safety precautions must be observed when using
electrical appliances to protect against electric shock, risk of injury and fire.
Read all of these instructions before using the machine and store them
carefully.
Safe work.
-Keep your workplace in order. Clutter in the work area can lead to
accidents.
- Ensure good lighting in the workplace.
- Do not use the appliance in humid conditions.
- Do not use the appliance in places where there is a risk of fire or explosion.
- Keep bystanders, especially children, away from the appliance when
operating the appliance.
- Do not use the appliance for purposes other than those intended.
- Do not use the cord to pull the plug from the wall socket. Protect the cable
from oil heat and sharp edges.
- Avoid unnatural postures of the body. Take care of a secure posture, keep
balance in every way.
- Carefully maintain your appliances.
- If you do not use the appliance, remove the plug from the socket.
- Do not use the appliance with a damaged power switch.
An electrical appliance that cannot be switched on and ?Carefully maintain
your appliances.
- If you do not use the appliance, remove the plug from the socket.
- Do not use the appliance with a damaged power switch.
An electrical appliance that cannot be switched on and switched off is
dangerous and needs to be repaired
!
-Be careful. Treat your work with caution. Do not use the appliance if you are not
concentrated enough.
- Check the appliance for eventual damages. Check that the moving parts function
flawlessly and are not tightened and that there are no damaged parts. All parts must be
installed flawlessly and meet all conditions to ensure a faultless working condition of the
appliance. Damaged safety components and parts must be repaired reliably by a certified
electrician or replaced, unless otherwise stated in the instructions of the operation manual.
Damaged circuit breakers must be replaced by a workshop.
Specific safety instructions.
The vessels are placed and removed manually. The adhesive procedure is started by
pressing the built-in 'Start' button, or by an external start / 'Start' pedal connected to the
intended coupling /.
- Do not place a vessel while the machine shafts are rotating.
- Do not start the machine with a vessel placed incorrectly.
- Do not remove the vessel from the machine before the shafts rotation is stopped.
Failure to keep the above instructions may result in injuries or damages.

3. Operating instructions
Every operator working wth the labeling machine (with the Label
applicator) should become acquainted carefully with the present
operating manual.
Mounting.
The machine should be placed on a flat, horizontal surface larger than its
base behind the label applicator. The two machines are mounted to each other with the
attached mounting plate. From the kit supplied with it a power cable is connected to the
power network and a signal cable from INPUT1 is connected to the connector for external
start of the label applicator . The signal cable has no direction. The external start pedal from
the labeling machine is connected to the second connector / INPUT2 / of the marking
machine.
Provide space around service machines and work with them.
Preparation for work.
Load the roll with labels.
The label roll is placed on the 'Label roll holder'. Its position is fixed with the two
limiters. The tape with labels is loaded according to the attached scheme - fig.3.1 when
working with label applicator STS808, or fig.3.2 when working with label applicator STS810,
when the tape with the marked labels is fed to the applicator. The waste tape / the base of
the label / is taken back and according to the attached scheme is led to the shaft wasted
tape. Clamps with the provided phoebe for the shaft. In labeling machines, labels are loaded
according to their scheme.
The limiters are set.
The limiters are released and placed in end positions. The label tape is positioned so
that the label falls into the desired position of the vessel when gluing. The beginning of the
label is placed on the peeling edge of the labeling machine. The pull shaft is locked. Stretch
the tape along the entire route - the plane should be parallel to the sides of the machines.
The stops are positioned to the tape and fixed. The tape must move freely. Improper
adjustment of the stops leads to curvature of the label tape which leads to poor positioning
when marking and gluing.
Preparing the printer.
The ink cartridge is inserted in the printer - it must be clean-headed, with no ink leaks.
The power of the machines is switched on. The marking machine stretches the tape by
winding part of the waste. The printer power is turned on. The printer display lights up. The
menu sets the print settings: print direction / depending on the movement of the label /,
printing mode / encoder /, print start / photoelectric detection /, print delay / 0 - changes if
necessary /, print speed / 500uS /. Select the desired inscriptions and markings / from its
memory, manually or from external memory / - Draw. The print starts. By manually moving
the printer left / right and on an imaginary platform forwards / backwards, the printhead is
positioned above the marking start point. The printer rollers should rest well on the rotating
guide elements.
Starting the labeling machine leads to automatic operation of the marker.
Attention !
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STS815V.1.00

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Label path for
STS808
Marking printer
Movable platform
Guiding Parts 1
Roll with labels
Guiding Parts 2
Base film
Tape with marked
labels
The roll for pilling
the base film
Tensioner
Label path for
STS810
Marking printer
Movable platform
Guiding Parts 1
Roll with labels
Guiding Parts 2
Base film
Tape with marked
labels
The roll for pulling
the base film
Tensioner
fig. 3.1
fig. 3.2
STS815V.1.00

position and / or print delay to the desired marking position.
The machine is ready for work.
Work.
The operator works with the label applicator. The marking machine works
automatically and synchronously with the labeling machine. Normal operation is indicated by
blinking green light.
It is necessary to periodically discard the roller with waste tape, as the motor is turned
off and on by the switch on the panel.
When the entire volume is full with waste tape the winding mechanism can become
blocked and overloaded. The machine stops automatically. This is indicated by 1 blink
followed by a pause - with a red light.
When the waste tape breaks or runs out of it the winding motor starts to spin
continuously. The machine stops automatically. This is indicated by 3 blinks followed by a
pause - with a red light.
To exit emergency mode, it is necessary to turn off the power.
Several test starts of the machines are performed. If necessary, adjust the printer
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STS815V.1.00
!
4. Maintenace and cleaning
5. Service
!
Attention! Risk of injury!
Always disconnect the plug from the socket before performing any
work on the machine.
The labeling machine does not require any technical maintenance
within the specified service life.
Clean the machine after finishing the job.
Use a brush or a dry cloth. Do not use solvents to clean the cabinet
and face panel.
Technical alcohol may be used to clean the shafts. No liquids should
enter the machine.
Make sure that the vents are always clear.
Attention!
Have the machine serviced by qualified personnel only and only use
original spare parts. This guarantees the safety of the machine.
If the power cord is damaged, replace it with a new one. This ensures
the protection against electric shock and guarantees the safety of the
machine.
If detergent gets into your eyes, wash it immediately with water!
If discomfort or vision problems continue, seek medical attention!
In the event of electric shock or injury, disconnect the power supply immediately by
pulling the plug out of the socket!
Get medical attention immediately

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STS815V.1.00
6. Waranty
General conditions
The machine is manufactured with due care and tested in good faith.
It is intended for use in normal climatic conditions, in an environment with normal fire safety,
without liquids and gases aggressive to the housing material. In case of a warranty event,
contact a certified service center.
Waranty conditions
Warranty period: 12 months from the date of sale.
The warranty applies only to defects in materials and factory defects, but not to
damage emerged during transportation, worn parts or damage of fragile parts.
In the case of malicious and misconduct, use of force and encroachment not done by
our repairers, the warranty is void.
Your legal rights are not limited to this warranty.
The warranty period is not extended after the warranty service has been provided.
This also applies to replaced and repaired parts.
After the warranty period, repairs are paid.
7. Transportation
8. Disposal of the machine
!
Attention!
Transport the machine to be done in its original packaging. Use the
original reinforcing materials.
Avoid tilting or tipping the machine. Keep away from getting wet and
hit.
The weight of the machine together with the package is 23 kg.
The packaging is made from environmentally friendly materials that
you can hand over for recycling.
Do not dispose of electrical appliances with household waste!
According to European Union Directive 2002/96 / EU, end-of-life
electrical appliances must be collected separately and disposed of for
recycling in accordance with environmental protection requirements.

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STS815V.1.00
9. EC DECLARATION OF CONFORMITY - original
With the present STS Electronics Ltd., Gabrovo, 41 Industrial Street, tel .: [phone],
e-mail: manufacturer
Declares
under its own responsibility that the machine STS 8 complies with
the requirements of:
DIRECTIVE 2006/42 / EC, introduced by the Ordinance on Essential Requirements and
Conformity Assessment of Machines
DIRECTIVE 2014/30 / EC, introduced by the Ordinance on Essential Requirements and
Conformity Assessment for Electromagnetic Compatibility.
The product meets the requirements of the following harmonized standards:
BDS EN ISO 12100: 2011
Machine safety. General principles for design. Risk assessment and reduction risk (ISO
12100: 2010)
BDS EN 60204 - 1: 2006 + A1: 2009
Safety of machinery. Electrical equipment of machines. Part 1: General иеquirements.
BDS EN 61000-6-2: 2006
Electromagnetic compatibility (EMC). Part 6-2: Common standards. Resistance to
interference with industrial environments.
BDS EN 61000-6-4: 2007 +A1: 2011
Electromagnetic compatibility (EMC). Part 6-4: Common standards. Radiation standard for
industrial environments.
The person who compiled the technical file - eng. Krasimir Savov
Date: 12.02.2020
Gabrovo City
Sign: ....................
Manager: Diplomated Engineer Krasimir Dikov
[email protected]
15 for marking labels

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STS815V.1.00
10. Producer
STS Еlectronics Ltd.
City of Gabrovo 5300
14 „Stancionna“ street
FACTORY NUMBER:_______________________________________