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Sunpak S34?TSR User manual

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I
Sunpak
S34-TSR
Outdoor
Gas
Infrared Patio Heater
NOT
FOR
USE
IN
RESIDENTIAL
DWEL
LI
NG
S
Installation, Operation and & Maintenance Instructions
SUNPAK® h
Note: Heater aboveshown
with
optional
Face
Trim
Installer: Please take the time to read and understand these instructions prior
to
installation. Installer
must provide a copy
of
this manual to the owner.
Owner: Keep this manual in a safe place in order to provide your service technician with the necessary
information.
Warning: These instructions are intended for qualified personnel, specifically trained and experienced in the
installation and repair
of
this type
of
equipment and related system components.
[A WARNING: California Proposition 65
IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE
MANUFACTURER'S INSTRUCTIONS, THIS PRODUCT CAN EXPOSE YOU TO
SUBSTANCES IN THE FUEL OR FROM COMBUSTION INCLUDING CARBON
MONOXIDE RESULTING
IN
DEATH
OR
SERIOUS ILLNESS AND WHICH ARE
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS
OR
REPRODUCTIVE HARM.
For more information o to www.P65WARNINGS.CAGOV
us
Infrar
ed
Dynamics,
Inc©
Copy
ri
ght 2018
Printed in USA
Infrared Dynamics, Inc
3830
Prospect Avenue
Yorba Linda,
CA
92886
http
:\ \sunpak.us
For
Local
Distributor Listing
Call
Us
Toll Free
(888)
317-5255
Form No 62043 - 8/18
Table
of
Contents
1. Warnings
2. Basic Operation
3. Heater Layout and Design
4. Installation / Service
5. Replacement Parts
6. Trouble Shooting Guide
7. Warranty
SUNPAK®
S34-TSR
INFRARED
HEATERS
Sunpakheaters
VI/Ork
like the sun
projecting radiant heat down
to
warm
your patio and guests. This heater was
designed for outdoor installation;
however, breezes will affect the heating
efficiency, and severe weather conditions
will cause the safety system to shut down
the heater. For your safety you must
read and understand
the
following
warnings before continuing.
~
WARNING 'A WARNING
Improper installation, adjustment,
alteration, service
or
maintenance can
cause death, injury
or
property damage.
Read and understand the installation,
operating and maintenance instructions
thoroughly before installing
or
servicing
this equipment.
~WARNING
Not for use
in
residential dwellings.
This heater is notapproved
for
use
in
any indoor residential application. This
includes, but is not limited to, attached
garage, solarium, living quarter, etc.
Installation
in
residential indoor space
may result in death, asphyxiation,
serious injury,
or
property damage.
Storage
of
gasoline and other flammable
vapors and liquids in the vicinity
of
this or
any other appliance
may
result in fire
or
explosion. DO NOT store
or
use gasoline
or
other flammable vapors and liquids in
the vicinity
of
this
or
any other appliance.
Always maintain clearance to
combustibles
as
specified.
For Your Safety
If you smell gas:
2
• Shut off gas to the appliance
• Extinguish anyopen flame
• DO NOTtouch any electrical
switch
• Call
your
gas supplier. DO NOT
use
any
phone in your building.
• Followthe gas supplier's
instructions.
• If you cannot reach your gas
supplier call the fire department
Basic
Heater Operation
Sunpak S34
TSR
is
an
outdoor
gas-fired
infrared
heater
which
is
operated
with
a wireless
remote
control. The heatercan be operated at a
High setting
with
an
input
of
34,000 BTU/Hr
or
at
a
LOW
setting
of25,000
BTU/Hr.
Each
heater comes
with
wireless operating
remote
controls
that
are
pre-programmed
for
that
heater. The
number
located on
the
louvered end
of
the
heater
corresponds
to
the
number
on
the
remote
control.
Should
the
original
remote
control become lost,
additional
remote
controlscan be purchased.
However,
the
heater
will
need
to
be re-
programmed
for
the
new
remote
control.
SUNPAK®
534-TSR
INFRARED
HEATERS
Remote
ID Number
The
Sunpak S34-TSR should always be started up and operated
on
the
HIGH
mode
for
the
first 5 minutes
to
allow
the
heater
to
warm
up. Starting up
the
heater
on
the
LOW mode before
the
heater
is
warmed
up
may
cause
the
heater
to
shut
down
prematurely. To correct this
situation press the
OFF
button followed by
the
ON button and
the
HI
button. Always
PRESS
the
button for
at
least 1 second
to
allow proper transmission
of
the
remote signal.
Wall Mounted
Remote
Device
Wall Remote
Handheld
Handheld
Remote
c::,
c::::)
ON
c::::)
OFF
c::::)
HI
c::::)
LO
Batterv
2032 Button Type
21/23
-12V
3
Sunpak heaters have a spark ignition and
electronic
flame
safety control.The
pilot
is
only
ON
while
the
heater
is
operating.
If
the
flame
safetysensor fails
to
sense
flame
at
the
pilot,
the
heater
will
shut
down
and lockout.
This may happen due
to
low
gas pressure
or
a
gusty
wind
. Should
the
heater lockout you
may
be
able
to
hear
a
faint
beeping
from
the
heater
control. To restart
the
heater,
first
press
the
OFF
button
before restarting
the
heater.
Although these heaters are designed
for
outdoor
installation and use,
it
is
important
that
the
wireless
remote
control(s)
be
protected
from
the
weather. Should
the
remote
control become
wet,
it
may
be
necessary
to
replace
the
control.
Keep controls
out
of
reach
of
children
Each
control has
four
buttons (ON
OFF
HI
LOW). The
remote
controls are powered by
batteries. The
remote
control
has an
approximate 25
foot
line
of
sight range. Weak
batteries
can
limit
the
effective range
of
operation.
Heater Layout and Design
Sunpak®heaters were specifically designed to provide
heated comfort
in
an outdoor environment. They have been
used on outdoor patios acrossthe United States and Canada
for
over
30
years. When properly integrated into a patio
design, Sunpak® heaters generally increase the comfort level
5 to 10°Fahrenheit outdoors. The heating effectiveness will
depend on air temperature, wind velocity and otherfactors.
Whenever possible other local Sunpak®installations should
be reviewed to determine the effectiveness for regional
environments.
The environments in which Sunpak®heaters are utilized
vary greatly.
As
an outdoor rated heater it has passed basic
wind and rain tests. This does not mean the heatercannot be
damaged
by
the environment
or
when operated
in
very windy
conditions. For this reason it is strongly suggested that
heaters be inspected and
if
necessary repaired annually
or
before each heating season.
The variable environments in which Sunpak®heaters are
applied means thatthese general guidelines are generated by
necessity and
may
need
to
be
refined for local conditions.
These guidelines are to
be
used in combination with the
installation instructions.
SUNPAK®
534-TSR
INFRARED
HEATERS
Patio Design Consideration
Heater placement is critical
for
effective and efficient
patio heating.
If
heaters are placed too close together or
mounted too low, people become uncomfortable.
If
heaters
are placed too
far
apart on a breezy, wind-swept patio the
patio
may
never getwarm.
Sunpak®heaters work best if they are placed
in
areas
of
the greatest heat loss, such
as
the open side
of
a semi-
protected patio area. The Sunpak®heater
may
be mounted
at
up to a
30
degree angle orface down. Note that the top
clearances required from combustible material increases
when heaters are
at
an angle. The heater must always
be
horizontal to the floor.
Never
mount
the
heater
in
the
vertical position.
Breezy conditions must be considered when heating
any
patio. Windbreaks can
be
extremely effective in
increasing comfort and reducing heating costs.
Windbreaks must
be
designed in such a
way
to allow for
the necessaryfresh air and ventilation
for
properheater
operation (see ventilation
of
installation section).
Sunpak heaters mustalways
be
operated in a location
that allows uniform
air
pressure around the heater. If
only
part ofthe heater is located in a wind protected zone
damage to the heater
may
occur. Time should be taken
to
observe how the wind will affectthe heaters under local
conditions.
MINIMUM CLEARANCE FROM COMBUSTIBLE MUST
BE
MAINTAINED (see chart on page 6 & 7)
I
I
I \ \ I
\ I \ !
\/
~
\ \ \
Horizontal
30
'
Angle
Mode
l
HS
HS
S2S
8' 8'
7'
8'
534
9' 10' 8'
10'
H=
Height
S=
Sprea
d
of
Heat
\
1----
-
--~
1
~-----
------
11
~-----
---------1
SUNPAK will raise the comfort level 5-10° Fahrenheit
outdoors. The above coverage table
was
based on still
breeze conditions. Under
windy
conditions more heat will
be required.
It
is recommended that a windswept patio be
designed with wind breaks to stabilize the patio
environment. Wind breaks shall NOT interfere with the
ventilation
or
combustion
air
requirements
of
the heater(s)
and meet clearance for combustible requirements listing
on page 6 &
7.
4
ANGLE MOUNTING: Most applications
of
the
SUNPAK heater
may
be angle-mounted to a
maximum
of
30°to accommodate mount
in
g the
heaters around the edges
of
the patio. Note that the
top clearance to combustibles increases when
heater
is
tipped from the horizontal.
NOTE: Local codes
may
have special requirements
regarding head clearance requirements. Some local
codes require all portions
of
overhead radiant
heaters to be located at least 8 feet above the floor.
SUNPAK®
534-TSR
INFRARED
HEATERS
Sunpak
®
Infrared
Heater
Location
Poor
heater
installation
.
Cold
airflow
______.
_____.
______.
...
Locate
heaters
to
offset
heat
loss.
Cold
air flow
____.
Suggested
Installation
Configurations
Cold
air flow
UNIFORMLY
Cold
air flow a
SPACED
,-------
..........
___,,.
Heaters are placed
evenly along the roof
with no angle.
Cold
air flow
_______.
5
s
Maintain
appropriate
clearances.
CLUSTER
ARRANGEMENT
Heaters are placed
in
groups, facing away
from each other using a
maximum 30 degree
angle.
Maintain
appropriate
\ clea,ances '
OPPOSITE
ARRANGEMENT
Heaters are installed
using the 30 degree
maximum angle to face
toward each other.
MINIMUM
CLEARANCE
TO
COMBUSTIBLE MATERIALS
USING OPTIONAL
MOUNTING
KIT
P/N 12006
48
"
SUNPAK®
534-TSR
INFRARED
HEATERS
SUNPAK®
INFRARED
HEATERS
0 -
~~
!!
.
No.
S3
4
-17"
48"
No
. S34-1
7'"
48"
Ceili
ng
47
½"
to
Inside
of
Brack
et
Base
n----------
49
¼"
to
Out
side of Bracket Base
------!
x 1 Channel Bar
(2)
3/8
Bo
lt
s
a·
l_~.
_____
s_u_n_pa_k_M_o_de_1_s_3_4_-T_s_R_H_e_a_te_r
______
GA_s
________
----1_~
1.000
--2.750
--------------4
7,7
50---------------+---24'-i
Warning: Heatermust be level in
the
lengthwise direction.
6
SUNP
AK®
S34~TSR
INFRARED
HEATERS
Installation/Service Instruction
Receiving
Equipment
On receipt
of
equipment it
is
suggested that a visual
inspection
be
made for external damage
to
the
carton.
If
the
carton
is
damaged, a note should
be
made
on
the Bill
of
Lading
when
signing
for
the
equipment. Remove
the
heaterfrom
the
carton.
If
there
is
damage, report
the
damage
to
the
carrier immediately.
INSTALLATION INSTRUCTIONS
Important Notice
These instructions are intended
for
qualified personnel,
specificallytrained and experienced in
the
installation
of
thistype
of
equipment and related system components.
Some states or provinces require installation and service
personnel
to
be
licensed.
If
your state
or
province
is
such,
be
sure yourcontractor bears the appropriate
license. Persons not qualified shall not attempt
to
fix this
equipment
nor
attempt repairs.
.A WARNING
Asphyxia, Explosion
or
Fire
Improper installation, adjustment,
alteration, service
or
maintenance
may
create a hazard resulting
in
asphyxiation,
explosion
or
fire, or damage
to
the
equipment.
Code Requirements
Installation
must
be
in
accordancewith local codes, or in
the
absence
of
local codes, with
the
latest edition
of
the
National Fuel Gas Code, ANSI Z224 and National
Electrical Code ANSI/NFPA 70, and
for
Canada, the
latest edition
of
CAN/CGA-B149.1 and B149.2 and
Canadian Electrical Code,
CSA
C22.1 Part 1 and Part 2.
• Heaters
to
be
installed
in
Aircraft hangars must
be
installed
in
accordancewith American National
Standards
for
Aircraft Hangars, ANSI/NFPA
No. 409.
• Heaters
to
be
installed
in
Public Garages must be
installed
in
accordancewith NFPA No. 88A,
Standards
for
Parking Structures.
• Heaters must be installed
so
that minimum
clearances marked
on
the
heaterswill
be
maintained from vehicles parked below
the
heater.
• Each heatermust
be
electrically grounded
in
accordancewith
the
National Electrical Code,
ANSI/NFPA 70, when an external electrical source
is
utilized. In Canada,
the
CSA Canadian Electrical
Code, C22.1 Part 1 applies.
7
Gas Supply
The
gas inlet supply pressure and manifold pressure required
for
each heater are listed below. For gas supply line pressures in
excess
of½
psi, consult with your gas service provider
or
the
factory.
Gas Inlet Pressure Nat Gas Propane
Maximum Pressure
½psi
½ psi
Minimum Pressure
6"W.C.
11"W.C.
Manifold Pressure
5"W.C.
10"W.C.
It
is
critical
that
the
gas piping system
be
adequately sized
for
all
the
gas
appliances it serves.
Clearances
Each heater
must
be
installed such that the following
"Minimum Clearance
to
Combustible Materials' are maintained.
Combustible materials include wood, compressed paper, plant
fibers, plastic, Plexiglas or other materials capable
of
being
ignited and burned. Such materials shall
be
considered
combustible even though flame-proofed, fire retardant treated or
plastered. Additional clearance may
be
required
for
glass,
painted surfaces, vinyl siding
or
other materials which may
be
damaged
by
radiant
or
convection heat.
Adequate space around each heater is required even when the
materials surrounding the heater are non- combustible
to
provide
adequate combustion
air
and ventilation
of
exhaust gases.
Heaters should never
be
located in a ceiling recess
or
ceiling
enclosure.
The stated clearance
to
combustible materials represents a
surface temperature
of
90°F (32°C) above room temperature.
Building materialswith a
low
heat tolerance (such
as
plastic, vinyl
siding, canvas, tri-ply, etc.)
may
be subject
to
degradation
at
lowertemperatures. It is the installer's responsibility
to
assure
that adjacent materials are not subject
to
degradation.
In
locations used for storage
of
combustible materials, signs
shall be posted
to
specify
the
maximum permissible stacking
height
to
maintain required clearances from
the
heaterto
combustible materials.
OPTIONAL MOUNTING KIT (#12006): Optional Mounting Kit
is
included
in
some
packages.
Whether
the mounting kit is used or
not, minimum clearance from combustibles
must
be
observed
as
follows:
WARNING:
The
clearances shown below are also applicable
to
vehicles parked below heaters.
Input Side Rear Ceiling Below IVlg.
Model BTUH In
In
In
In
Angle
S34 34,000 24" 17" 13"
48"
HORIZ
S34 34,000 24"
8"
18"
48"
30°
MAX
SUNPAK®
534-TSR
INFRARED
HEATERS
Sunpak Heaters Typical Gas Hook-up
Gas
Supply
Shut-o
ff
Certified
CSA
or
UL Flexib
le
Ga
s Connec
tor
(supplied
by
installer)
1.
Use Soapy w
at
er
to
ch
ec
k for leaks.
Never use
an
open flame.
0 0
2.
DO
NOT kink
or
knot gas
ho
se conn
ec
tor.
3. Sediment trap required to
pr
otect g
as
control valve.
t-
-~-
-1
FaceTom(optiona
4. Manual shut-o
ff
valve requ
ir
ed
fo
r heater
ma
intenance.
5. Gas line shall NOT be u
se
d
to
supp
o
rt
the heater.
IA WARNING
Suspension Hazard
Mounting kits and hanging supports must
be able to withstand a minimum working
load
of
75 lbs. (33 kg). Failure
of
the
supports can result
in
death.
Local codes regarding head clearance
re uirement must
be
observed.
Heater Mounting and Support
Heaters shall
be
mounted in a fixed position independent
of
gas and electrical supply line. Hangers and brackets
shall
be
of
noncombustible material.
Heaters subject to vibration shall be provided with
vibration isolating hangers.
Suitable materials for hanging infrared heaters are steel
pipe, steel channel,
or
fabricated hangers
of
at least 16-
gage material. Hanger and brackets must be secured with
adequate anchor to a secure structure using good
building practices. Additional bracing to protect against
seismic forces
may
be required in seismically active
areas. Never mount heater
to
a moving object such as a
trailer, motor home, boat, etc.
8
Gas Piping
1. A minimum pipe size
of½"
is required for inlet piping. A
½" leaver handled shut-off gas valve should be installed
within 6 feet
of
the appliance for servicing and as
emergency shutoffto the unit.
2. Check with local and state plumbing and heating codes
regarding sizing
of
gas lines.
3. All gas pipe connections to the heater(s) must be sealed
with a gas pipe compound resistant to liquefied
petroleum gases.
4. Installation
of
a drip leg
or
sediment trap
in
the gas
supply line going to each heater is required to minimize
the possibility
of
any loose scale
or
dirt within the gas
supply line
from
entering the heater's control system.
5. When checking for gas leaks, do not use an open flame.
Use a soap and water solution.
6. For gas supply line pressures
in
excess of ½ psig,
consult the factory
or
your local representative.
7. Installation
of
1/8" N.P.T. plugged tap accessible for test
gage connections is required upstream
of
the gas
supply connections to the heater.
8. Never use pipe sealing compound on brass to brass
flared fittings.
Electrical
1. The
Povver
Adapter included provides 7.5
VDC
to the
heater. The PowerAdapter has a 24 inch wire lead
connected to the main heater module by two slide
connectors (see page 10). The
low
voltage connection
can be extended using 18
GA
outdoor rated thermostat
wire up to 50 feet. For distances greater than
50
feet 16
GA
or
larger wire will be necessary.
2. Ifany of the original wire supplied inside the appliance
must be replaced, it must be replaced with wiring material
having a temperature rating
of
at least 105° Centigrade.
Ventilation
SUNPAK®
534-TSR
INFRARED
HEATERS
Regular Service and Maintenance
1. It is required that areas above the heater be
properly vented to allow
for
necessary
combustion air and removal
of
combustion gases.
2. Heaters shall be provided with natural
or
mechanical means
to
supply and exhaust
at
least
4 cfm per 1,000 BTU per hour
of
heater input.
Exhaust openings for removing the flue products
shall
be
above the level
of
the heaters.
3. Heater ventilation must complywith state and
local codes. Never use heater in enclosed area.
Fire Sprinklers
Fire Sprinklers must be located at an appropriate
distance from each heater to avoid accidental activation
of the sprinkler. Ethylene glycol or propylene glycol must
never be used in fire sprinkler systems where heaters are
present as these substances may become flammable
when heated. A fire sprinkler professional must
be
consulted when heaters are installed where fire sprinklers
are present to insure that heaters and the fire sprinkler
system are properly integrated. Specific guidelines can be
found in NFPA
13
regarding design and specifications for
Fire Sprinkler Systems near heaters.
Initial Start-Up Procedure
(Read entire Procedure First)
1. Before turning ON your new heater make sure:
a. Heater is securely mounted and clearances from
combustible materials have been observed (see
Clearances -page 7);
b. Tip angle
of
heater does not exceed 30 degrees
(see Correct Mounting -page 12);
c. Gas line is properly connected and there are no
leaks (see Gas Piping -page 8);
d. Power adapter (7.5 VDC) is connected to a live
power outlet and connected properlyto the
heater (see Electrical -page 8 and Basic Wiring
-page 10)
2. Start Heater;
a. Turn
ON
manual gas valve
..
b.
Gently press the
ON
button
of
the remote control
for 1 second;
c. Allow heater 5 minutes to fully warm
up
. (in full
daylight it
may
be
difficultto see the flame);
d.
If
heater locks out, press the OFF Button
to
RESET Heater and repeat start up sequence.
e.
If
the heater locks out several timesthere
may
still be air in the gas line.
NOTE: Some white smoke
may
appear
during
or
just afterthe initial start-up
of
the
heater. White smoke will dissipate with
proceeding use. This is normal due
to
some residual lubrication on a new heater
9
Overtime,
particularly during long periods
of
non-u
se,
the
heatercan accumulate
dirt
and debris in and
around
the
pilot and
the
burner
. Routine maintenance
should be performed at least once ayear by a qualified
service agency
to
insure
th
e heater
is
operating
properly.
More
frequent
service may be required
for
heaters located near
waterfronts
.
If
local service
is
not
available call
your
natural
gas
or
propane supplier.
Battery Life
Both
the
wall control and
ha
ndheld remotes use
batteries available at
the
lo
ca
l hardwarestore. Ple
ase
keep in
mind
the
followin
g:
• Weak batteries can reduce the range ofthe
transmitter.
• Batteries should be removed if heaters are not
to
be used
for
a long period
of
time.
• Dispose
of
used batteries properly.
• Replace batteries annually
or
as needed.
CJ
c::::>
ON
c::::>
OFF
c::::>
HI
c::::>
LO
T
wo
#2032 Button Batteries powerthewall control
tr
ansmitterThey
are available at
your
local hardware store.
Loss
of
Programming
Although each heatercomes pre-programmed
for
two
devices, this programming can
be
lost
if
the following
occurs:
•
El
ec
tri
cal Power
Su
rge
• H
eater
is
di
sconnected a l
ong
period
of
time.
• M
ore
tha
n
th
ree devi
ces
have been programmed
for
th
e heater.
SUNPAK®
S34~TSR
INFRARED
HEATERS
Optional
Face
Trim can
be
easily installed on all Sunpak models.
You
must remove
the
Sunpak
Face
Trim
to
connect
power
to
the
heater.
The
Sunpak
Face
Trim
is
secured
with
four
(4)
screws,
two
(2) located alongeach side
of
the
heater.
SUNPAK
S34-TSR
\·/ir
i
ng
fo
r Nul-ti
ple
Heo.-ter s
~
120
VAC
Sm
,r ce
/ _,,,,,--
Power
A<fapter
-7.5 VDC
Out
put
8
~:J~-5=0-ro=o=t
-M
Q_X_
IM
-
UM
--------....:C:
8
D-<::J~======~c:
8
~
:J~----~c:
8
D-<::J~
====
~c:
Exter1s
io
r1
Coble
1/
~
Con.oe
ct
to
Power
Ter
·M
lf>a
ls
(18
GA
Mlf>imm)
or1
Contro
l MocMe <see loelo
w)
Basic
Wiring
Sunpak
S34-TSR
requires 7.5
VDC
for
its controls.
In
most
cases
you
will
be
running
low
voltage wire
from
the
Power
Adapter
plugged
into
a
120
VAC
outlet.
The
Power Adapter
is
not
water
proof
and must be
weather
protected.
The
extension wire can
be
run
50
feet
with
18
GA
and must
have suitable
outdoor
insulation.
In
order
to
add
the
extension wire
you
must:
1. Remove
the
Face
Trim
2. Disconnect
the
Power
Adapter
from
the
control module.
3. Attach
the
slide connector
to
the
extension wire.
4. Connectone end
of
the
extension
wire
cable
to
the
module
and
the
other
end
to
the
Power Adapter
WARNING: Do
not
attach
the
Extension Cable directly
to
the
120
VAC
Outlet.
NOTE: Male and Female connections are supplied
in
the
extension kit
supplied
with
each heater