Sunx DP-100 Series Operating manual

DIGITAL PRESSURE SENSOR
A New Global Standard
DP-100SERIES
PRESSURE SENSOR
Dual display for the digital pressure sensors of the future
UL
recognition pending
Conforming to
EMC Directive
Downloaded from Elcodis.com electronic components distributor

1
The dual display means that the ‘current value’ and the ‘threshold value’ can be displayed at the same
time to improve ease of operation and visual checking.
Introducing a new standard in digital pressure sensor technology.
Industry first. Dual 3-color display makes operation easier!
Dual display allows direct
setting of threshold value
Equipped with a 30 mm 1.181 in square
compact-sized dual display. Because the
current value and the threshold value
can be checked at the same time, the
threshold value can be set and checked
smoothly without having to switch screen
modes. ON / OFF operations are still
carried out while the threshold values
are being set, so setting to the same
sensitivity as dial control-type sensors is
possible. And naturally a key lock
function is also equipped.
m As of November 2005 and based on research conducted by SUNX for 30 mm 1.181 in square sized digital pressure sensors.
‘Current value’ and ‘threshold value’
can be checked at the same time!
Readable digital display!
12 segments are used and an alphanumeric display has been
adopted. This improves visual checking of letters and numbers.
3-color display (Red, Green, Orange)
The main display changes color in line with changes in the
status of output ON / OFF operation, and it also changes color
while setting is in progress. The sensor status can therefore be
understood easily, and operating errors can be reduced.
SET: OrangeOFF: Green (or Red) ON: Red (or Green)
During normal operation During setting
A new global standard
Man-hours reduced by
Man-hours reduced by
DP-100 with dual display
Previous model with single display
-91.8
Note current value Operate MODE key Adjust threshold value Return to RUN operation
Threshold value setting method
Main
Display
Simply press a button
during RUN operation
m
3/4
3/4
Downloaded from Elcodis.com electronic components distributor

2
Main display
Sub display
Decrement key
Increment key
Mode selection key
Comparative Output 1 operation indicator
Comparative Output 2 operation indicator
Dual Display
Dual Display
Direct setting
Direct setting
Works like a dial
control type sensor
Works like a dial
control type sensor
Multi-function type: Analog voltage output
opertaion indicator
Current value
Threshold value
D
i
r
e
c
t
s
e
t
t
i
n
g
m
e
a
n
s
Downloaded from Elcodis.com electronic components distributor

Details copied
Details transmitted
Details received
5 minutes
approx.
Sensor setting time:
5 minutes 20 seconds approx.
Sensor setting time:
20 seconds approx.
3
Copy function reduces man-hours and human error
Sensors can be connected to a master sensor one by one, and a copy of the
setting details for the master sensor can be transmitted as data to the other
sensors. If making the same settings for multiple sensors, this prevents setting
errors from occurring with the other sensors and also reduces the number of
changes required to instruction manuals when equipment designs are
changed.
Copy function lets work be carried out accurately and quickly
Setting man-hours are reduced and sensor setting time is shortened.
1
Advantage
Setting details can be copied.
5 minutes
approx.
5 minutes
approx.
5 minutes
approx.
5 minutes
approx.
Sensor setting time:
20 minutes approx.
1st equipment: Master
sensor
1st equipment:
2nd equipment:
3rd equipment:
4th equipment:
2nd equipment:
3rd equipment:
4th equipment:
Previously DP-100, 1st line DP-100, 2nd line
20 minutes
approx.
1st equipment:
2nd equipment:
3rd equipment:
4th equipment:
20 minutes
approx.
Number of pressure sensor: For 1 per equipment and 4 per line
Human operating error is reduced.
2
Advantage
Copying via wiring
V
0 V
Comparative output 1
Comparative output 2
V
0 V
Comparative output 1
Comparative output 2
Power supply
Slave sensorMaster sensor
The setting details for the master sensor are
retained, so continuous copying is possible!
For 2nd and subsequent lines, only the data
transmission time is needed.
Because all details are copied automatically, it prevents problems occurring as a result
of human error.
Instruction manuals can be updated easily when changes occur to equipment design!
Downloaded from Elcodis.com electronic components distributor

The clicking feeling is
transmitted even through gloves.
The buttons have a good clicking touch,
allowing smooth setting.
4
The sensor’s setting operation mode has a 3-level
configuration to suit the frequency of use.
The setting levels are clearly separated into ‘RUN mode’ for operation
settings that are carried out daily, ‘MENU SETTING mode’ for basic settings,
and ‘PRO mode’ for special and detailed setting. These make setting
operations easy to understand and easy to carry out.
Display is orange while setting is in progress
The display appears in red and green during RUN operation, but it changes to orange while setting is in progress, so that the sensor status
can be viewed at a glance.
Default settings that can be used straight away
Easy-to-use default settings are provided for applications that are
used frequently by pressure sensors. The default settings for low
pressure types are ideal for suction checking applications, and those
for high pressure types are ideal for checking reference pressure.
Setting is smooth and easy
Simple setting
Low pressure type High pressure type
Settings such as threshold value
adjustment and key lock operation
can be carried out while the
sensor is operating.
Basic settings such as output
mode setting and NO / NC
switching can be carried out.
RUN operation While setting
RUN mode MENU SETTING mode PRO mode
or
Comparative output 1
ON
OFF
100 kPa 50 kPa
Hysterisys 3digits
0 kPa
Comparative output 1
0 MPa 0.5 MPa
Hysterisys 3digits
1 MPa
MENU SETTING mode
RUN mode
High-level function settings such
as hysteresis adjustment and the
copy function can be carried out.
PRO mode
The clicking feeling is
transmitted even through gloves.
Ideal for
checking
suction
Ideal for
checking
reference
pressure
Red or green when output is ON / OFF Orange while setting is in progress
Reset function
If a problem ever occurs with the sensor settings, they can be
returned to the default settings.
RUN mode
PRO mode
MENU SETTING mode
Special and
detailed setting
Special and
detailed setting
Buttons with good clicking touch
Downloaded from Elcodis.com electronic components distributor

Notes: 1) Hysteresis can be fixed to one of eight different levels.
2)
‘ ’ or ‘ ’ appears in the sub display for comparative
output 1, and ‘ ’ or ‘ ’ appears for comparative output 2.
Note: ‘ ’ or ‘ ’ appears in the sub display for comparative
output 1, and ‘ ’ or ‘ ’ appears for comparative output 2.
5
Full range of performance and functions in a compact body
For low
pressure
<For low pressure>
For high
pressure
All models in the line-up are compound
pressure types
No sensor settings are required to switch between positive pressure
and negative pressure, so that the number of registered part
numbers can be decreased.
Realizes high performance
The low pressure type displays measurements in 0.1 kPa at a
resolution of 1/2000 and has a response time of 2.5 ms (variable up
to 5,000 ms), 0.5 % F.S. temperature characteristics and 0.1 %
F.S. repeatability, giving it high performance.
Ideal for applications such
as suction. No mis-
operations due to vacuum
breakdown occur.
Equipped with independent dual output
Equipped with two independent comparative outputs, and separate
sensing modes can be selected for each of them. One of the
comparative outputs can even be used for alarm output. In addition,
if an output is not being used, it can be disabled.
This mode is used for comparative output ON / OFF control.
EASY mode
H (Hysteresis)
H: Fixed
P
0
ON
OFF
Comparative output
Pressure
Lo
Hi
0
ON
OFF
Comparative output
H (Hysteresis)
Pressure
H: 1 digit or more
H (Hysteresis)
H: Fixed
H (Hysteresis)
Comparative output
Lo
Hi
0
ON
OFF
Pressure
1
This mode is used for setting comparative output ON and OFF
at pressures within the setting range.
Window comparator mode
Notes: 1) Hysteresis can be fixed to one of eight different levels.
2) ‘ ’ appears in the sub display for comparative output 1,
and ‘ ’ appears for comparative output 2.
3
This mode is used for setting comparative output hysteresis to
the desired level and for carrying out ON / OFF control.
Hysteresis mode
2
Low pressure type
Standard type
DP-101
DP-102
100 kPa 100 kPa
1 MPa
0 kPa
<For high pressure>
Ideal for applications such
as checking reference
pressure. Can also be used
for simple suction.
Resolution: 1/2,000
Response time: 2.5 ms
Temperature characteristics: 0.5 % F.S.
Repeatability: 0.1 % F.S.
● Vacuum breakdown can also be checked during
suction applications!
● Reference pressure alarm output is possible during
reference pressure checking!
Comparative output 1
EASY mode
Comparative output 2
EASY mode
ON
OFF
ON
OFF
100 kPa
0 kPa
P-1 0 kPa P-2
Vacuum breakdown checking
Suction checking
Comparative output 1
hysteresis mode
Comparative output 2
EASY mode
ON
OFF
ON
OFF
Lo-1 Hi-1 P-2
Reference
pressure
checking
Alarm output
Displays measurements in 0.1 kPa
Three output modes are suitable for a wide
range of applications
Downloaded from Elcodis.com electronic components distributor

6
Switching is possible between analog voltage output and external input
Multi-function type is available that allows selection of analog voltage output or external input (auto-reference / remote zero-adjustment).
This is suitable for multi-specification applications.
Auto-reference /
remote zero-adjustment
Low pressure type: 1 to 5 V
High pressure type: 0.6 to 5 V
Comparative output
Analog voltage output
External input

or
ANALOG
lights up
Multi-function type
Equipped with auto-reference / remote zero-adjustment functions
More precise pressure management is possible with a minimum of effort
If the reference pressure of the
device changes, the auto-
reference function partially shift
the comparative output
judgment level by the amount
that the reference pressure
shifts, and the remote zero-
adjustment function can reset
the display value to zero via
external input. These functions
are ideal for places where the
reference pressure fluctuates
wildly, or where fine settings are
desired.
Multi-function type
Multi-function type
With auto-reference function applied
20
15
0
5
OK
Comparative output: Window comparator mode
Hi-10, Lo-15
30
Auto-reference input
Sets the absolute threshold level
The display remains at ‘30’ and
only the threshold level is changed.
Threshold level before applying
auto-reference input
Trial 1
25
Time
Pressure
Auto-reference input value
Comparative output: Window comparator mode
Hi-10, Lo-15
Sets the absolute threshold level
With remote zero-adjustment function applied
20
15
0
5
OK
30
Remote zero-adjustment input
Threshold level before applying
remote zero-adjustment input
Threshold level after applying
remote zero-adjustment input
Trial 1
25
Time
Pressure
Displayed when remote zero-
adjustment input is applied
5
Without auto-reference and remote zero-adjustment functions
0
30
40
OK
NG?
NG?
25
Comparative output: Window comparator mode
Hi-130, Lo-125
Fixed set value
20
Leak threshold level
Variation in the filling pressure
15
Trial 1
Trial 2
Trial 3
Time
Pressure
The display is forced to ‘0’, and only the
filling pressure drop range is displayed.
Select
0
Threshold level after applying
auto-reference input
Because the threshold level is fixed for conventional pressure sensors,
changes in the reference pressure result in wrong decisions.
When remote zero-adjustment input is applied, the reference pressure is forced to ‘0’.
If the reference pressure changes to ‘20’ or ‘40’, the remote zero-adjustment input
adjusts the reference pressure to ‘0’ every time the reference pressure changes, so
any variation in the filling pressure can be ignored.
When auto-reference input is applied, the reference pressure ‘30’ is added
to the threshold level. If the reference pressure changes to ‘20’ or ‘40’, the
auto-reference input compensates for this every time by changing the
threshold level, so any variation in the filling pressure can be ignored.
Downloaded from Elcodis.com electronic components distributor

7
Energy-saving design! Equipped with an ECO mode
This mode lowers the display luminance to cut power consumption
by approximately 30 %. The displays can also be turned off
completely to achieve a power saving of approximately 40 %.
Display refresh rate can be varied
The display refresh rate for the digital displays can be changed to
one of three settings: 250 ms, 500 ms or 1,000 ms. Flickering of the
display can be reduced by making the display refresh rate longer.
Response time can be changed
The response time can be changed in 10 levels from 2.5 ms to
5,000 ms. This prevents chattering and incorrect operation due to
sudden changes in pressure.
Indicates desired values and letters
Other useful functions
Peak hold and Bottom hold functions
The peak values and bottom values for fluctuating pressures can be
displayed using the dual display.
Setting details can be understood at a glance
The DP-100 setting details appear in the digital display. Because the
settings are in numeric form that can be easily understood, it is
useful for times such as when receiving technical support by
telephone.
1st digit: Setting status for
comparative output 1
5th digit: Response time
setting
6th digit: Display unit setting 7th digit: Display refresh rate setting
8th digit: ECO mode setting
2nd digit: Setting status for
comparative output 2
3rd digit: Threshold value setting
4th digit: Display color setting
The code on the main display is 3205.
The sub display reads 7011.
What are the check
codes for the setting?
Blinks alternately
Normal
Current consumption for
24 V power supply:
35 mA or less
ECO-STD
Current consumption for
24 V power supply:
25 mA or less
ECO-FULL
Current consumption for
24 V power supply:
20 mA or less
Approx.
30 % less
Approx.
40 % less
Sub display can be customized
The sub display can be set to indicate any other desired values or
letters apart from the threshold value. This eliminates the need for
tasks such as affixing a label to the device to indicate the normal
pressure value.
Threshold value
ON
OFF
Output
Pressure Temporary change due to fluctuation
Power consumption
Power consumption
<Desired letter display><Unit display><Number display>
Incorrect operation prevented
Downloaded from Elcodis.com electronic components distributor

8
Installation is also easy!
Cable can be connected with one-touch connection
The accessory connector attached cable (2 m 6.562 ft) can be
connected easily with one-touch connection.
Tight installation to panels is possible
An exclusive mounting bracket that is suitable for 1 to 6 mm 0.039 to
0.236 in panel thickness is available.
● Types without connector attached
cable are also available
Commercially-available connectors can be used for cable
connections. Only the required length of cable needs to be used,
which contributes to a reduced amount of wastage for unneeded
cable.
Space savings can also be obtained if an L-shaped mounting
bracket is used.
Connection cable m
Front protection
cover available
MS-DP1-3
DP-10-J
Ceiling mounting Floor mounting
Environmentally
friendly
Takes up
much
less space
Positioning bosses for easier
mounting bracket installation
m Options: 1 m 3.281 ft / 3 m 9.843 ft / 5 m 16.404 ft
types are also available.
A single mounting hole!
Commercially-available
parts can be used!
Commercially-available
parts can be used!
Tight installation is possible
Tight installation is possible
● An exclusive mounting bracket (MS-DP1-1) that supports tight installation is available
Downloaded from Elcodis.com electronic components distributor

9
ORDER GUIDE
OPTIONS
5 m 16.404 ft
3 m 9.843 ft
Connector
attached cable
1 m 3.281 ft
Sensor mounting
bracket
Panel mounting
bracket
Front protection
cover
Model No.Designation Description
0.2 mm24-core cabtyre cable
with connector on one end
Cable outer diameter: "3.7 mm "0.146 in
Allows sensors to be installed to face in the direction of the
floor or ceiling. Multiple sensors can also be mounted closely.
Protects the adjustment surfaces of sensors.
(Can be attached when using the panel mounting bracket)
Allows installation to panels with thickness of 1 to 6 mm
0.039 to 0.236 in.
Set of 10 housings and 40 contacts
CN-14A-C1
CN-14A-C3
CN-14A-C5
MS-DP1-1
Connector CN-14A
MS-DP1-2
MS-DP1-3
Types without connector attached cable
Types without connector attached cable are available. When ordering this type, add ‘-J’ at the end of the Model No.
Model No: DP-101-J,DP-101-E-P-J,DP-101-N-J, DP-101-N-P-J
DP-102-J,DP-102-E-P-J,DP-102-N-J,DP-102-N-P-J
Accessory
CN-14A-C2 (Connector attached cable 2 m 6.562 ft)
Sensor mounting bracket
• MS-DP1-1
Panel mounting bracket, Front protection cover
• MS-DP1-2
• MS-DP1-3
Sensor mounting
bracket
MS-DP1-1
M3 (length 6 mm 0.236 in)
screws with washers
(
Accessory for
MS-DP1-1
)
Front protection cover
MS-DP1-3
Panel mounting bracket
MS-DP1-2
M3 (length 12 mm 0.472 in) tapping screw
(Accessory for MS-DP1-2)
On the market soon
Asian
EuropeanNorth American
Standard
Multi-function
Standard
Multi-function
Standard
Multi-function
For low pressure
For high pressure
For low pressure
For high pressure
For low pressure
For high pressure
For low pressure
For high pressure
For low pressure
For high pressure
For low pressure
For high pressure
Rated pressure range Model No. Pressure portType
NPN open-collector transistor
PNP open-collector transistor
NPN open-collector transistor
PNP open-collector transistor
NPN open-collector transistor
PNP open-collector transistor
NPN open-collector transistor
PNP open-collector transistor
NPN open-collector transistor
PNP open-collector transistor
M5 female thread

R (PT) 1/8
male thread
M5 female thread

NPT 1/8
male thread
M5 female thread

G1/8
male thread
100.0 to 100.0 kPa
0.100 to 1.000 MPa
100.0 to 100.0 kPa
0.100 to 1.000 MPa
100.0 to 100.0 kPa
0.100 to 1.000 MPa
100.0 to 100.0 kPa
0.100 to 1.000 MPa
100.0 to 100.0 kPa
0.100 to 1.000 MPa
100.0 to 100.0 kPa
0.100 to 1.000 MPa
Comparative output
DP-101
DP-102
DP-101A
DP-102A
DP-101-E-P
DP-102-E-P
DP-101A-E-P
DP-102A-E-P
DP-101-N
DP-101-N-P
DP-102-N
DP-102-N-P
DP-101A-N
DP-101A-N-P
DP-102A-N
DP-102A-N-P
Appearance
mCN-14A-C2
(
Connector attached
cable 2 m 6.562 ft
)
is attached.
Downloaded from Elcodis.com electronic components distributor

DP-100
10
SPECIFICATIONS
NO / NC (selectable by key operation)
EASY mode / Hysteresis mode / Window comparator mode
Minimum 1 digit (variable) (however, 2 digits when using psi unit)
2.5 ms, 5 ms, 10 ms, 25 ms, 50 ms, 100 ms, 250 ms, 500 ms, 1,000 ms, 5,000 ms, selectable by key operation
Incorporated
Gauge pressure
Non-corrosive gas
For low pressure: kPa, kgf/cm2, bar, psi, mmHg, inHg, For high pressure: MPa, kPa, kgf/cm2, bar, psi
12 to 24 V DC 10 % Ripple P-P 10 % or less
Normal operation: 840 mW or less (Current consumption 35 mA or less at 24 V supply voltage)
ECO mode: 600 mW or less at STD (Current consumption 25 mA or less at 24 V supply voltage)
480 mW or less at FULL (Current consumption 20 mA or less at 24 V supply voltage)
<Asian, North American (NPN output)>
NPN open-collector transistor
•Maximum sink current: 100 mA
•
Applied voltage: 30 V DC or less (between comparative output and 0 V)
•Residual voltage: 2 V or less (at 100 mA sink current)
<European, North American (PNP output)>
PNP open-collector transistor
•Maximum source current: 100 mA
•
Applied voltage: 30 V DC or less (between comparative output and V)
•Residual voltage: 2 V or less (at 100 mA source current)
< Asian, North American (NPN output) >
ON voltage: 0.4 V DC or less
OFF voltage: 5 to 30 V DC, or open
Input impedance: 10 kΩapprox.
Input time: 1 ms or more
< European, North American (PNP output) >
ON voltage: 5 V toV DC
OFF voltage: 0.6 V DC or less, or open
Input impedance: 10 kΩapprox.
Input time: 1 ms or more
4 digits 4 digits 3-color LCD display (Display refresh rate: 250 ms, 500 ms, 1,000 ms, selectable by key operation)
(
Comparative output 1 operation indicator, comparative output 2 operation indicator:
Lights up when each comparative output is ON
)
Orange LED Orange LED
(
Comparative output 1 operation indicator: Lights up when comparative output is ON,
Analog voltage output operation indicator: Lights up when setting
)
IP40 (IEC)
10 to 50 C14 to 122 F, Storage: 10 to 60 C14 to 140 F
35 to 85 % RH (No dew condensation or icing allowed), Storage: 35 to 85 % RH
1,000 V AC for one min. between all supply terminals connected together and enclosure
50 MΩ, or more, with 500 V DC megger between all supply terminals connected together and enclosure
10 to 500 Hz frequency, 3 mm 0.118 in amplitude, in X, Y and Z directions for two hours each (when panel is mounted: 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude, in X, Y and Z directions for two hours each)
100 m/s2acceleration (10 G approx.) in X, Y and Z directions for three times each
Asian: M5 female thread R (PT) 1/8male thread, European: M5 female thread G 1/8male thread, North American: M5 female thread NPT 1/8male thread
Enclosure: PBT (glass fiber reinforced), LCD display: Acrylic, Pressure port: Brass (nickel plated), Mounting threaded part: Brass (nickel plated), Switch part: Silicone rubber
Connector
Extension up to total 100 m 328.084 ft (less than 10 m 32.808 ft when conforming to CE marking) is possible with 0.3 mm2, or more, cable
Net weight: 40 g approx., Gross weight: 135 g approx.
CN-14A-C2 (Connector attached cable 2 m 6.562 ft): 1pc.
Within 1 % F.S. (at 20 C68 F) Within 0.5 % F.S. (at 20 C68 F) Within 1 % F.S. (at 20 C68 F) Within 0.5 % F.S. (at 20 C68 F)
DP-102-E-P
DP-102-N(-P)
DP-101-E-P
DP-101-N(-P)
DP-102A-E-P
DP-102A-N(-P)
DP-101A-E-P
DP-101A-N(-P)
DP-102DP-101 DP-102ADP-101A
Environmental resistance
Power consumption
Type of pressure
Rated pressure range
Set pressure range
Pressure withstandability
Applicable fluid
Selectable unit
Supply voltage
Comparative output
Output voltage: 1 to 5 V DC
Zero point: within 3 V 5 % F.S.
Span: within 4 V 5 % F.S.
Linearity: within 1 % F.S.
Output impedance: 1 kΩapprox.
Output voltage: 0.6 to 5 V
Zero point: within 1 V5 % F.S.
Span: within 4.4 V5 % F.S.
Linearity: within 1 % F.S.
Output impedance: 1 kΩapprox.
Output operation
Output modes
Hysteresis
Repeatability
Response time
Short-circuit protection
Temperature characteristics
Pressure port
Material
Connecting method
Cable extension
Weight
Accessories
Pollution degree
Ambient temperature
Ambient humidity
Voltage withstandability
Insulation resistance
Vibration resistance
Shock resistance
Standard
For low pressure For high pressure For low pressure For high pressure
100.0 to 100.0 kPa 0.100 to 1.000 MPa 100.0 to 100.0 kPa 0.100 to 1.000 MPa
1.020 to 1.020 kgf/cm2
1.000 to 1.000 bar
14.50 to 14.50 psi
750 to 750 mmHg
29.5 to 29.5 inHg
100 to 1,000 kPa
1.02 to 10.20 kgf/cm2
1.00 to 10.00 bar
14.6 to 145.0 psi
1.020 to 1.020 kgf/cm2
1.000 to 1.000 bar
14.50 to 14.50 psi
750 to 750 mmHg
29.5 to 29.5 inHg
100 to 1,000 kPa
1.02 to 10.20 kgf/cm2
1.00 to 10.00 bar
14.6 to 145.0 psi
500 kPa 1.5 MPa 500 kPa 1.5 MPa
1.020 to 1.020 kgf/cm2
1.000 to 1.000 bar
14.50 to 14.50 psi
750 to 750 mmHg
29.5 to 29.5 inHg
100 to 1,000 kPa
1.02 to 10.20 kgf/cm2
1.00 to 10.00 bar
14.6 to 145.0 psi
1.020 to 1.020 kgf/cm2
1.000 to 1.000 bar
14.50 to 14.50 psi
750 to 750 mmHg
29.5 to 29.5 inHg
100 to 1,000 kPa
1.02 to 10.20 kgf/cm2
1.00 to 10.00 bar
14.6 to 145.0 psi
0.1 % F.S. (within 2 digits) 0.2 % F.S. (within 2 digits) 0.1 % F.S. (within 2 digits) 0.2 % F.S. (within 2 digits)
Multi-function
Type
Item
European
North American (Note 2)
Asian
Model No.
Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were ambient temperature 20 C68 F.
2) Model Nos. of North American standard type having the suffix ‘-P’
are PNP output type.
Analog voltage output
Indicator
Displayable pressure range
Display
External input
Auto-reference function /
Remote zero-adjustment
function
100.0 to 100.0 kPa 0.100 to 1.000 MPa 100.0 to 100.0 kPa 0.100 to 1.000 MPa
100.0 to 100.0 kPa 0.100 to 1.000 MPa 100.0 to 100.0 kPa 0.100 to 1.000 MPa
Downloaded from Elcodis.com electronic components distributor

11
DP-100
I/O CIRCUIT AND WIRING DIAGRAMS
NPN output type
I/O circuit diagram
PNP output type
I/O circuit diagram
Users’ circuitInternal circuit
1 kΩ
Symbols  D : Reverse supply polarity protection diode
ZD1, ZD2 : Surge absorption zener diode
Tr1, Tr2 : NPN output transistor
D
12 to 24 V DC
10 %


Load
Load
Tr1
ZD2
ZD1
Tr2
100 mA max.
100 mA max.
(Blue) 0 V
Sensor circuit
Users’ circuitInternal circuit
Symbols  D1, D2: Reverse supply polarity protection diode
ZD1 : Surge absorption zener diode
Tr1 : PNP input transistor
Tr2 : NPN output transistor
D1
D2
12 to 24 V DC
10 %


(White) Analog voltage output
or External input
Load
(Black) Comparative output 1
(Brown) V
Tr1
5 V
ZD1
Tr2
100 mA max.
(Blue) 0 V
Sensor circuit
1 kΩ
Symbols  D : Reverse supply polarity protection diode
ZD1, ZD2 : Surge absorption zener diode
Tr1, Tr2 : PNP output transistor
12 to 24 V DC
10 %


(Black) Comparative output 1
Load
Load
(White) Comparative output 2
Tr1
ZD2
ZD1
Tr2
ZD1
100 mA max.
100 mA max.
(Blue) 0 V
Symbols  D1, D2: Reverse supply polarity protection diode
ZD1: Surge absorption zener diode
Tr1 : PNP output transistor
Tr2 : NPN input transistor
D1
D
D2
(White) Analog voltage output
or External input
Load
(Black) Comparative output 1
Tr1
Tr2
100 mA max.
Terminal arrangement diagram
Terminal Designation
1V
2Comparative output 1
Standard type: Comparative output 2
Multi-function type: Analog voltage output or External input
3
0 V
4
12 34
Terminal arrangement diagram
Terminal Designation
1V
2Comparative output 1
Standard type: Comparative output 2
Multi-function type: Analog voltage output or External input
3
0 V
4
12 34
Standard type
Multi-function type
Standard type
Multi-function type
1
Terminal No.
Color code of connector attached cable
2
3
4
1
3
2
4
1
2
3
4
1
2
3
4
(Black)
Comparative output 1
(White) Comparative output 2
(Brown) V
Users’ circuitInternal circuit
Sensor circuit
Terminal No.
Color code of connector attached cable
(Brown) V
Terminal No.
Color code of connector attached cable
Users’ circuitInternal circuit
12 to 24 V DC
10 %


(Brown) V
(Blue) 0 V
Sensor circuit
Terminal No.
Color code of connector attached cable
Downloaded from Elcodis.com electronic components distributor

Setting item Description
12
DP-100
PRECAUTIONS FOR PROPER USE
Condition
Piping
Wiring Others
RUN mode
MENU SETTING mode
Connection
Conditions in use for CE conformity
Mounting
Never use this product as a sensing device for
personnel protection.
In case of using sensing devices for personnel
protection, use products which meet regulations and
standards, such as OSHA, ANSI or IEC etc., for
personnel protection applicable in each region or
country.
The DP-100 series is designed for use with non-
corrosive gas. It cannot be used with liquid or
corrosive gas.
•
•
•
Make sure that the power supply is off while wiring.
Verify that the supply voltage variation is within the rating.
If power is supplied from a commercial switching regulator, ensure
that the frame ground (F.G.) terminal of the power supply is
connected to an actual ground.
In case noise generating equipment (switching regulator, inverter
motor, etc.) is used in the vicinity of this sensor, connect the frame
ground (F.G.) terminal of the equipment to an actual ground.
Do not run the wires together with high-voltage lines or power lines
or put them in the same raceway. This can cause malfunction due
to induction.
Incorrect wiring will cause problems with operation.
•
•
•
•
•
•
Use within the rated pressure range.
Do not apply pressure exceeding the pressure withstandability
value. The diaphragm will get damaged and correct operation shall
not be maintained.
Do not use during the initial transient time (0.5 sec. approx.) after
the power supply is switched on.
Avoid dust, dirt, and steam.
Take care that the sensor does not come in direct contact with
water, oil, grease, or organic solvents, such as, thinner, etc.
Do not insert wires, etc., into the pressure port. The diaphragm will
get damaged and correct operation shall not be maintained.
Do not operate the keys with pointed or sharp objects.
•
•
•
•
•
•
•
If the mode selection key is pressed and held for 2 seconds in
RUN mode, the mode will switch to MENU SETTING mode.
If the mode selection key is pressed while a setting is being made,
the mode will switch to RUN mode. In this case, the settings that
have been changed will be entered.
•
•
If connecting a commercially-available
coupling to the pressure port, attach a
12 mm 0.472 in spanner (14 mm 0.551 in
spanner for DP-100-E type) to the hexagonal
section of the pressure port to secure it, and
tighten at a torque of 9.8 Nm or less. If it is
tightened using excessive torque, it may
damage the coupling or the pressure port.
In addition, wrap sealing tape around the
coupling when connecting it to prevent leaks.
•
Do not apply stress directly to the
connection cable leader or to the
connector.
•
The DP-100 series is a CE conformity product complying with
EMC Directive. The harmonized standard with regard to immunity
that applies to this product is EN 61000-6-2 and the following
condition must be met to conform to that standard.
•
The sensor should be connected less than 10 m 32.808 ft from the
power supply.
•
The MS-DP1-1 sensor mounting bracket is available separately,
and it should be used for mounting. When tightening the sensor to
the sensor mounting bracket, use a tightening torque of 0.5 Nm or
less.
•
The MS-DP1-2 panel mounting bracket (optional) and the
MS-DP1-3 front protection cover (optional) are also available.
•
Threshold value
setting
Zero-adjustment
function
Key lock function
Peak hold /
bottom hold function
Stops key operations from being accepted.
Comparative output 1
output mode setting
Setting item Description
Sets the output mode for comparative output 1.
Unit switching Pressure unit can be changed.
NO / NC switching
Response time setting
Comparative output 2 output mode
setting (standard type only)
Sets the output mode for comparative output 2.
Display color switching
for main display
Analog voltage output /
external input switching
(multi-function type only)
Sensor mounting bracket
MS-DP1-1 (Optional)
M3 (length 6 mm 0.236 in)
screws with washers
(Accessory for MS-DP1-1)
Front protection cover
MS-DP1-3 (Optional)
Panel mounting bracket
MS-DP1-2 (Optional)
M3 (length 12 mm 0.472 in)
tapping screw
(Accessory for MS-DP1-2)
Connector
attached cable
(CN-14A-C)
12 mm 0.472 in
spanner
• This is the normal operating mode.
Allows the color for the main display to be changed.
The colors can be set to ‘red / green’ or ‘green / red’
to correspond to ON / OFF output, or it can be fixed
at ‘red’ or ‘green’ all the time.
Sets the response time.
The response time can be selected from 2.5 ms,
5 ms, 10 ms, 25 ms, 50 ms, 100 ms, 250 ms,
500 ms, 1,000 ms and 5,000 ms.
Sets normally open (NO) or normally closed (NC).
Allows switching between analog voltage output
and auto-reference input / remote zero-adjust-
ment input.
The threshold values for ON / OFF operation can be changed directly
by pressing the increment key (UP) and the decrement key (DOWN).
This forces the pressure value display to be reset to zero when
the pressure port is open on the atmospheric pressure side.
Displays the peak value and bottom value for fluctuating
pressure. The peak value appears in the main display,
and the bottom value appears in the sub display.
Downloaded from Elcodis.com electronic components distributor

13
DP-100
PRECAUTIONS FOR PROPER USE
PRO mode
Setting item Description
Reset setting
ECO mode setting
Linked display color
switching
(standard type only)
Display refresh rate
switching
Hysteresis fix value
switching
Setting check code
Setting copy mode
Sensor
DP-10
Table of codes
 
 

ADJ.


NO OFF
OFF
P-1, Lo-1
NC NO Hi-1
NO NC
P-2, Lo-2
NC NO Hi-2
NO NC
NC
NC NO
EASY
EASY
Analog voltage output /
External input
NO / NC
switching
Comparative output 2
output mode
Comparative output 1
output mode
NO / NC
switching
Display color for
main display
Threshold
value display
Display
color linking
Code
2.5 ms MPa 250 ms OFF
5 ms kPa 500 ms STD
10 ms kgf/cm21,000 ms FULL
25 ms bar

50 ms psi

100 ms mmHg

250 ms inchHg

500 ms

1,000 ms

5,000 ms

Code
20
0.787
20
0.787
M3 female thread, 4 0.157 deep
M5 female thread
12
0.472
Connector
1.5
0.059
30
1.181
30
1.181 9.5
0.374
42.5
1.673
7.5
0.295
R (PT) 1/8
male thread
(North American: NPT 1/8)
25.5
1.004
If the mode selection key is pressed and held for 5 seconds in
RUN mode, the mode will switch to PRO mode.
If the mode selection key is pressed while a setting is being made,
the mode will switch to RUN mode. In this case, the settings that
have been changed will be entered.
•
•
Sub display switching
Changes the information in the sub display
during RUN mode operation to the desired
alphanumeric display.
Changes the display refresh rate for the
pressure value displayed in the main display.
Sets the response time for EASY mode and
window comparator mode. (8 steps)
Allows the display color for the main display to
be switched in line with the output operation for
comparative output 1 or comparative output 2.
Allows power consumption to be reduced by
dimming the display or turning it off.
Allows the setting details to be checked via
codes.
Allows the setting details for the master sensor
to be copied to slave sensors.
Resets the settings to the factory settings.
1st digit
2nd digit
3rd digit
4th digit
Standard
type only
Multi-function
type
Standard type
Hysteresis
Hysteresis
Red
when ON
Comparative
output 1
Comparative
output 2
Comparative
output 1
Comparative
output 2
Comparative
output 1
Comparative
output 2
Comparative
output 1
Comparative
output 2
Green
when ON
Always
red
Always
green
Analog voltage
output
Auto-
reference
Remote
zero-adjustment
Window
comparator
Window
comparator
5th digit 6th digit 7th digit 8th digit
Response time Unit switching Display reflesh rate
ECO mode
DIMENSIONS (Unit: mm in)The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/
European
G1/8
male thread
10
0.394
7
0.276
14
0.551
European
Downloaded from Elcodis.com electronic components distributor

14
DP-100
Model No. Cable length (mm, in)
1,000 39.370
2,000 78.740
3,000 118.110
5,000 196.850
CN-14A-C1
CN-14A-C2
CN-14A-C3
CN-14A-C5
Sensor mounting bracket (Optional)
Assembly dimensions
Assembly dimensions
MS-DP1-1
Connector attached cable (Optional, CN-14A-C2 is attached to the sensor)
CN-14A-C
Panel mounting bracket (Optional), Front protection cover (Optional)
MS-DP1-2
MS-DP1-3
Panel cut-out dimensions
t 2
t 0.079 20
0.787
5.5
0.217
44
1.732
R13
R0.512
13
0.512
20
0.787
30
1.181
20
0.787
4.2
0.165
9.5
0.374
14.5
0.571
2-R2.1 R0.083
"2.3
"0.091
1
0.039
2-"3.5 "0.138
5.3
0.209
22
0.866
15
0.591
7.5
0.295
1.5
0.059
9.5
0.374
t 2
t 0.079
12
0.472
4.2
0.165
9.5
0.374
2-R2.1 R0.083
8.7
0.343
7.2
0.283
11
0.433
34.5
1.358
20
0.787
34.5
1.358
39.3
1.547
9.5
0.374
7.5
0.295
Panel thickness dimensions
1 to 6 mm 0.039 to 0.236 in
18.3
0.720
33.4
1.315
24
0.945
50
1.969
33.4
1.315
Note: The panel thickness should be
1 to 6 mm 0.039 to 0.236 in.
When ‘n’ units are installed horizontally in series When ‘n’ units are installed vertically in series
Note: The panel thickness should be
1 to 6 mm 0.039 to 0.236 in.
When 1 unit is installed
31 1.220 n3.5 0.138 (n-1)
55 2.165
or more
31 1.220 n3.5 0.138 (n-1)
55 2.165
or more
35
1.378
8
0.315
50
1.969
L
"3.7 "0.146 cable
22
0.866
30
1.181
30
1.181
42.5
1.673
14.5
0.571
30
1.181 45
1.772
45
1.772
31 0
0.4
31 0
0.4
31 0
0.4
31
0
0.4
DIMENSIONS (Unit: mm in)The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/
( )
1.220
0
0.016
1.220 0
0.016
1.220 0
0.016
1.220 0
0.016
( )
( )
8
0.315
( )
( )
25.5
1.004
Downloaded from Elcodis.com electronic components distributor

No.CE-DP100-10 January, 2006
2431-1 Ushiyama-cho, Kasugai-shi, Aichi,
486-0901, Japan
Phone: [phone]
FAX: [phone]
SUNX Limited
Phone: [phone]
FAX: [phone]
Overseas Sales Dept.
Printed on 100% recycled paper PRINTED IN JAPAN
http://www.sunx.co.jp/
All information is subject to change without prior notice.
Compact Size •2-color Digital Display
DP4 SERIES
New shape makes it most suitable for panel installation
Light-weight, compact
design
A compact form
specifically designed
for mounting on an
equipment panel.
It only uses half the
space of our conven-
tional product and
provides the lightest
weight of just 30 g
(cable excluded).
Bright, easy to view two-
color digital display
The digital display is a large, easy-to-view,
and two-color digital display. It is also
functions as an output indicator as it
changes from green to red color when the
output turns ON, enabling you confirm the
output status at a glance.
Supplied with a simple-to-
mount panel mounting bracket
A panel mounting bracket (MS-DP-1) is
enclosed to enable simple mounting of the
sensor onto the panel surface, thus
contributing to the total cost reduction.
40mm
60mm
Conforming to
EMC Directive UL Recognition
Rated pressure range: DP4-50/50P 0to101.3 kPa
DP4-52/52P 0 to 1.000 MPa
DP4-57/57P 100.0 to 100.0 kPa
Applicable fluid: Non-corrosive gas
Supply voltage: 12 to 24 V DC %
Output: DP4-5NPN open-collector transistor
DP4-5PPNP open-collector transistor
Pressure port: M5 female thread
Dimensions: W40H20D49 mm
10
15
Head-separated Type •2-color Digital Display
DP5 SERIES DPH SERIES
Sensor head Controller
1/1,000 second high-speed response!
Response time 1 ms
Mounting the detachable head close to the
detecting section minimizes piping and
enables response time of 1 ms, as well as
greatly decreasing tact time delay. In
addition, the ultra-small and light-weight
design of the head means it can easily be
mounted on moving sections.
Sensor head with operation
indicator
The sensor head is also equipped with
operation indicator. Output
ON / OFF can be checked
on the sensor head, so
that it is suitable for
checking operation at the
suction head.
Note: An intermediate cable is required to connect
the controller and the sensor head. Please
order the intermediate cable with connector
separately.
Independent use of sensor
head possible
Light-weight, compact
design
The controller inherits its lightweight,
compact design from the popular DP4
series of digital pressure sensors. Control
panel setup is low cost and requires
minimal space.
Convenient intermediate
cable with connector
Intermediate cable with connectors for
connecting the sensor head and the
controller makes operation and
maintenance easier.
Conforming to
EMC Directive
UL Recognition
Pressure sensor heads
Rated pressure range: DPH-A00 to 101.3 kPa
DPH-A20 to 1.000 MPa
DPH-A7100.0 to 100.0 kPa
Applicable fluid: Non-corrosive gas
Supply voltage: 12 to 24 V DC %
Analog voltage output: 1 to 5 V
(over rated pressure range)
Pressure port: DPH-A0M5 male thread,
DPH-A1R (PT) 1/8male thread / M5 female thread
DPH-A2NPT
1
/ 8 male thread / 10-32UNF female thread
DPH-A30 10-32UNF male thread
Dimensions: DPH-A0/A30 12.52520 mm
DPH-A1/A212.52525 mm
10
15
Pressure sensor controllers
Applicable pressure sensor head: DPH-A
Rated pressure range:
Vacuum pressure 0 to 101.3 kPa
Positive pressure 0 to 1.000 MPa
Compound pressure 100.0 to 100.0 kPa
Supply voltage: 12 to 24V DC %
Comparative Output (Comparative output 1, Comparative output 2):
DP5-C NPN open-collector transistor
DP5-C-P PNP open-collector transistor
Analog voltage output: 1 to 5 V DC (over rated pressure range)
Dimensions: W40H20D43 mm
10
15
Downloaded from Elcodis.com electronic components distributor