Sunx SF1-F Series User manual

Thank you very much for using SUNX products. Please read this Instruction
Manual carefully and thoroughly for the correct and optimum use of this product.
Kindly keep this manual in a convenient place for quick reference.
INSTRUCTION MANUAL
SF1-F Series
20mm Beam Pitch࡮Individual Beam Output Area Sensor
OUTLINE
1
٨
٨
This product is 20mm beam pitch area sensor which outputs the beam received/beam interrupted condition of each beam as a serial data.
By using along with the control board (SF1-F64CB), the data output from the sensor can be output separately for each individual beam.
SPECIFICATIONS
2
٨Sensors
SF1-F64CB
Applicable control board
Incorporated
Channel-check function
Emitting indicator: Green LED (lights up under normal emission, blinks under emitting circuit failure)
Emitter: 100mA or less, Receiver: 105mA or less
IP65 (IEC)
Protection
Incorporated (Two units of sensors can be mounted closely.)
Interference prevention function
Ǿ30mm or more opaque object (Ǿ35mm or more opaque object if the setting distance is 0.5m or less.)
Sensing object
520g approx. 840g approx. 1,180g approx. 1,520g approx. 1,840g approx. 2,180g approx. 2,520g approx. 2,860g approx.
MS-SF1-1 (Sensor mounting bracket):1 set for emitter and receiver
Accessory
Weight (total of the emitter and the receiver)
Protection enclosure: Aluminum, Unit case: ABS, Front cover: Acrylic, Lens: Acrylic
Material
Infrared LED (modulated)
Emitting element
35 to 85% RH, Storage: 35 to 85% RH
Ambient humidity
-10 to +55(No dew condensation or icing allowed), Storage: -10 to +70
Ambient temperature
Power indicator: Green LED (lights up when the sensor works normally)
Error indicator: Yellow LED/Red LED (blink alternately when the synchronization wire breaks ot the emitting circuit fails)
* The three color indicators blink in rotation when the receiving circuit fails.
Response time 10ms or less
Emitter: 85mA or less, Receiver: 90mA or lessEmitter: 70mA or less, Receiver: 75mA or lessEmitter: 55mA or less, Receiver: 60mA or less
Current consumption
24V DCr10%˴Ripple P-P10% or less
Supply voltage
20mm
Beam pitch
140mm 300mm 460mm 620mm 780mm 940mm 1,100mm 1,260mm
8
SF1-F8
16
SF1-F16
24
SF1-F24
32
SF1-F32
40
SF1-F40
48
SF1-F48
56
SF1-F56
64
SF1-F64
Number of beam channels
Complementary voltage-driver output
࡮
࡮
࡮
Output format: Serial
Output voltage: High...(Supply voltage-2.5V) or more, Low...1.5V or less
Maximum load current: 100mA
Data output
7m
Sensing range
Model No.
Item
0.5mm2 4-core cabtyre cable, 0.5m long with a round connector at the end
* Use together with the optional mating cable (Note 2)
Cable
Emitter
Indicators
Receiver (Note 1)
Sensing height
Notes: 1)
2)
The receiver is not equipped with an incident beam indicator. In case of beam alignment, please confirm the operation from the output indicator of the control board (SF1-F64CB).
Mating cable is not supplied with the sensor. Please use it separately. SF1-CC3A (cable length 3m), SF1-CC7A (cable length 7m)
Notes: 1)
2)
Individual outputs not assigned to any beam channel stay at 'OFF'.
Please procure the connector and the connector attached cable for connection to the individual beam outputs.
࡮
Recommended connector: AXM140415A [manufactured by Matsushita Electric Works Ltd.], HIF3BA-40D-2.54R [manufactured by Hirose Electric CO., LTD.] or other equivalents
࡮Recommended connector attached cable: AYT5140غ(40-pin connector-40-pin connector) [manufactured by Matsushita Electric Works Ltd.]
AYT5840غ(40-pin connector-40 wires) [manufactured by Matsushita Electric Works Ltd.] or equivalent
٨Control board
Indicators
Input (External, Interference
prevention/Channel-check)
Two 40-pin head connectors for a 2.54mm pitch flat cable, Conforming to MIL-C-83503 (Note 2)
Light-ON (Note 1)
64 channels
Output operation
Connector
Number of channels
Input voltage: 30V DC or less
Input impedance: 5kǡapprox.
200g approx.
Weight
35 to 85% RH, Storage: 35 to 85% RH
Ambient humidity
-10 to +55(No dew condensation or icing allowed), Storage: -10 to +70
Ambient temperature
Power indicator: Red LED (lights up when the power is ON)
Sensor operation indicator: Green LED (lights up when the sensor works normally)
Output indicators: Red LED64 (each lights up when the output is ON)
Response time 20ms or less (including the sensor's response time)
300mA or less (including the sensor)
Current consumption
24V DCr10% Ripple P-P 10% or less, Warm-up tome: 500ms or less
Supply voltage
SF1-Fغ
SF1-F64CB
NPN open-collector transistor
࡮
࡮
࡮
Maximum sink current: 50mA
Applied voltage: 30V DC or less (between individual beam output and 0V)
Residual voltage: 1.1V or less (at 50mA sink current)
Individual beam outputs
Model No.
Item
Applicable sensors
٨
٨
٨
٨
٨
٨
If this product is used as a sensing device for personnel protection, serious body injury or death could result.
Never use this product as a sensing device with any press machine, shearing machine, roll grinding machine, forming machine, vulcanizer, or robot etc. for
protection of a hand or a part of the body.
This product does not include a self-checking circuit for safety functions necessary to allow its use as a sefety device. Thus, a system failure or malfunction
can result in either an energized or a de-energized output condition.
When this product is used as a sensing device in the following applications and if a problem relating to 'law' or 'product liability' occurs, SUNX shall not be
liable for the failure and for the damage or less.
For sensing devices to be used as safety devices for press machines or for personnel protection, use products which meet standards, such as OSHA,
ANSI or IEC etc., for personnel protection applicable in each region or country.
In case of using as a safety device for press machines, use a product approved by the Ministry of Labor in Japan.
1)
2)
3)
Use of this product installed to a machinery or a device as a sensing device to detect a hand or a part of the operator's body entering a dangerous area
and stop the machinery or the device.
Installation of this product to a protection device for preventing to enter a dangerous area and use of this as a sensing device which detectes a hand or
a part of the operator's body and open/close the door or window.
Use of this product as a sensing device for personnel protection (including interlock).
WARNING

٨
٨
٨
٨
٨
٨
٨
٨
٨
٨
٨
٨
٨
٨
CAUTIONS
3
Make sure that the power supply is off while wiring.
Make sure that all the wiring and connections are correct before supplying power.
If power is supplied in miswired condition, the internal circuit may get damaged.
Verify that the supply voltage variation is within the rating.
If power is supplied from a commercial switching regulator, ensure that the frame
ground (F.G.) terminal of the power supply is connected to an actual ground.
In case noise generating equipment (switching regulator, inverter motor, etc.)
is used in the vicinity of this product, connect the frame ground (F.G.) terminal
of the equipment to an actual ground.
Do not run the wires together with high-voltage lines or power lines or put
them in the same raceway. This can cause malfunction due to induction.
Do not use during the initial transient time (2 sec.) after the power supply is switched on.
Do not use the sensor without the front cover or the enclosure. IP protection
cannot be maintained and a contact failure may occur between modular units.
Avoid dust, dirt, and steam.
Take care that the product does not come in direct contact with organic
solvents, such as, thinner, etc.
The components on the control board may be damaged or degraded by
electrostatic charge. Remove electrostatic charge from your body by earthing
before handling the control board.
The control board has no protection enclosure. The control board must be
enclosed in a protective metal box, etc.
If the control board gets wet or covered with dust, or if its components touch a
conductor, it may get damaged.
Take care that the sensor is not directly exposed to fluorescent light from a
rapid-starter lamp or a high frequency lighting device, as it may affect the
sensing performance.
This sensor is suitable for indoor use only.
٨
٨
٨
Extension up to total 20m is possible with a 0.5mm2, or
more, cable for both emitter and receiver.
Install the sensor where it cannot be affected by a beam
reflected from a machinery frame or a workpiece. If the
reflected beam is received, beam interruption is not achieved.
The emitter and the receiver must face each other correctly.
If they are set upside down, the sensor does not work.
٨
٨
Make sure that stress by forcible bend or
pulling is not applied directly to the sensor
cable joint.
When mounting the sensor, the tightening
torque should be 2N㨯m or less.
Use M3 pan head screw when mounting
the control board, the tightening torque
should be 1.96N㨯m or less.
ReceiverEmitter
Sensing object
Cable
CableCable
FUNCTIONAL DESCRIPTION
4
٨Control board
Individual beam output connector 2 ԡ
Individual beam output connector 1 Output connector for Ch 1 to Ch 32
Output connector for Ch 33 to Ch 64
Ԡ
Sensor operation indicator (Green) Ԟ
Output indicators (Red)64 ԟ
Power indicator (Red)ԝ
Terminal block Emitter, receiver, power supply, and interference
prevention wires are connected.
Lights up when the power is ON.
Lights up when the sensor works normally.
Each lights up when the corresponding individual beam
output is ON.
Ԝ
The indicators from ԙto
ԛblink in rotation when
the receiving circuit fails.
Error indicator (Yellow)
Blink alternately when the emitting circuit
fails or the synchronization wire breaks.
Ԛ
Error indicator (Red)ԛ
Power indicator (Green)
Lights up when the sensor works normally. ԙ
Emitting indicator (Green) Lights up under normal emission, blinks under emitting
circuit failure.
Ԙ
Description
SensorControl board
Function
ԝ
Ԝ
Ԡ
Ԟ
ԟ
ԡ
٨Sensor
Emitter Receiver
Ԙ
ԙԛ
Ԛ
CONNECTOR PIN POSITION ON THE CONTROL BOARD
5
٨Individual beam output connector 1
٨Individual beam output connector 2
Ch3Ch23
Ch22
Ch21
Ch20
Ch19
Ch18
Ch17
N.C.
GND
Ch8
Ch7
Ch6
Ch5
Ch4 Ch2
Ch1
Ch31
Ch30
Ch29
Ch28
Ch27
Ch26
Ch25
N.C.
GND Ch15
Ch16 Ch14
Ch13
Ch12
Ch11
Ch10
Ch9
N.C.
GND
Ch24
N.C.
GND
Ch32
Pin No.
40
39
38
37
36
35
34
33
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
32
31
30
29
28
27 PCB
Ch35Ch55
Ch54
Ch53
Ch52
Ch51
Ch50
Ch49
N.C.
GND
Ch40
Ch39
Ch38
Ch37
Ch36 Ch34
Ch33
Ch63
Ch62
Ch61
Ch60
Ch59
Ch58
Ch57
N.C.
GND Ch47
Ch48 Ch46
Ch45
Ch44
Ch43
Ch42
Ch41
N.C.
GND
Ch56
N.C.
GND
Ch64
40
39
38
37
36
35
34
33
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
32
31
30
29
28
27
Pin No.
PCB
I/O CIRCUIT DIAGRAMS
6
Notes: 1)
2)
3)
To supply power to the emitter and the receiver from separate power
supplies, be sure to connect both 0V (blue) wires in common and adjust
both the power supplies to the same voltage.
The data outputs are not incorporated with a short-circuit protection circuit.
Do not connect them directly to a power supply or a capacitive load.
Insulate all unused wires individually to avoid miscontact.
Symbols... D1: Reverse supply polarity protection diode
D2, D3: Surge absorption zener diode
Tr 1: NPN output transistor
Tr 2: PNP output transistor
Emitter
Receiver
+
-
24V DC
r10%
Users' circuitInternal circuit
Users' circuitInternal circuit
D1(Brown) +V
(Brown) +V
(Blue) 0V
(Blue) 0V
Sensor circuitSensor circuit
(Pink)
External input
(Black)
Data output
(Orange/Violet)
Synchronization wire
(Orange/Violet)
Synchronization wire
+
-
24V DC
r10%
D1
Tr1
Tr2
D2
D3
1
3
4
2
1
4
3
2
Color code
Connector pin No.
External input is used for
channel-check function or inter-
ference prevention function.
Connection to
external device
+V
0V
1
4
2
3
Emitter
Receiver
External
input
+V
0V
1
4
2
3Data
output
Synchroni-
zation wire
Synchroni-
zation wire
٨Sensor
Note: The data outputs are not incorporated with a short-circuit protection circuit.
Do not connect them directly to a power supply or a capacitive load.
Symbols... IC
ZD
: Integrated circuit for output (for one channel)
: Surge absorption zener diode
٨Control board
Sync. wire (Orange/Violet)
Terminal No.
Sensor
Control board
1
2
3
4
5
6
7
8
9
10
11
12
13
14
+
-
24V DC
r10%
0V
IF. IN
Main circuit
0V
IF. OUT
Data output (Black)
0V (Blue)
+V (Brown)
Sync. wire (Orange/Violet)
External input (Pink)
0V (Blue)
+V (Brown)
ZD
IC
One channel
To other
channels
Output
GND
Ch 1 to Ch 32
Ch 33 to Ch 64
Interference prevention input/
Channel-check input
Interference prevention output
Emitter Receiver
Color code
Programmable logic
controller, etc.
Main circuit
24V DC

WIRING
7
Use without control board
٨One set of sensor
Ԙ
ԙ
Ԛ
ԛ
Ԝ
Connect both the synchronization
wires.
Connect both the 0V wires in common.
Although both the +V wires need
not be connected in common,
they must be at the same voltage.
To use the channel-check function
connect a switch between the
external input wire and 0V. If this
function is not used, insulate the
external input wire.
Connect the data output wire to
an external device, such as, a
microcomputer board, etc.
Emitter
Receiver
+V
0 V
(Brown) +V
(Blue) 0V
(Pink) External input wire
(Orange/Violet) Sync. wire
(Orange/Violet)
Sync. wire
(Brown) +V
(Black) Data output
(Blue) 0V
Color code
غ
Ԙ
ԙԚ
ԛ
Ԝ
Connect both the synchronization
wires.
Connect both the 0V wires in common.
Although both the +V wires need
not be connected in common,
they must be at the same voltage.
Connect the external input wire of
Sensor B to the synchronization
wire of Sensor A to prevent inter-
ference between Sensor A and
Sensor B.
To use the channel-check function
connect a switch between the
external input wire of Sensor A
and 0V. If this function is not used,
insulate the external input wire.
Connect the data output wire to
an external device, such as, a
microcomputer board, etc.
Ԙ
ԙ
Ԛ
ԛ
Ԝ
ԝ
٨Two sets of sensors (Using interference prevention function)
To install two sets of sensors as shown
in the figure on the right, connect as
follows. Sensing Area B
Sensing
Area A
Sensor B
Sensor A
Color code
Emitter of
Sensor A
Receiver of
Sensor A
㧗V
0 V
(Brown) +V
(Blue) 0V
(Pink) External input wire
(Orange/Violet) Sync. wire
(Orange/Violet)
Sync. wire
(Brown) +V
(Black) Data output
(Blue) 0V
(Brown) +V
(Blue) 0V
(Pink) External input wire
(Orange/Violet) Sync. wire
(Orange/Violet)
Sync. wire
(Brown) +V
(Black) Data output
(Blue) 0V
Emitter of
Sensor B
Receiver of
Sensor B
غ
غ
Ԛ
Ԙ
Ԙ
ԙ
Ԛ
ԛ
Ԝ
ԝ
ԝ
Use with control board
٨One set of sensor
24V DC
r10% +
-
Color code
Interference prevention input /
Channel-check input
Interference prevention output
0V (Blue)
Data output (Black)
Sync. wire (Orange/Violet)
+V (Brown)
0V (Blue)
External input wire (Pink)
Sync. wire (Orange/Violet)
+V (Brown)
Sensor
Emitter Receiver
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Terminal No.Terminal block
Control board
IF IN
0V
GND
㧞㧠㨂˴㧰㧯˴r㧝㧜㧑
POWER
0V
IF OUT
SYNC
EXT IN
0V
+V
SYNC
DATA
0V
+V
EMIT
RECEIVE
٨Two sets of sensors (Using interference prevention function)
To install two sets of sensors as shown
in the figure on the right, connect as
follows. Sensing Area B
Sensing
Area A
Sensor B
Sensor A
Ԙ
ԙ
Connect IF. OUT (terminal No.9) of
Control board A to IF. IN (terminal
No.11) of Control board B.
Connect 0V (terminal No.10) of Control
board A to 0V (terminal No.12) of
Control board B.
Notes: 1)
2)
Terminal No.11 and No.12 of Control board A are used exclusively for the
channel-check input.
Terminal No.11 and No.12 of Control board B are used exclusively for the
interferensce prevention input.
Terminal No.9 and No.10 of Control board B cannot be used.
24V DC
r10% +
-
Color code
Channel-check input (Note 1)
Interference prevention output
0V (Blue)
Data output (Black)
Sync. wire (Orange/Violet)
+V (Brown)
0V (Blue)
External input wire (Pink)
Sync. wire (Orange/Violet)
+V (Brown)
Sensor A
Emitter Receiver
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Terminal No.Terminal block
Control board A
IF IN
0V
GND
㧞㧠㨂˴㧰㧯˴r㧝㧜㧑
POWER
0V
IF OUT
SYNC
EXT IN
0V
+V
SYNC
DATA
0V
+V
EMIT
RECEIVE
24V DC
r10% +
-
Color code
Interference prevention input (Note 2)
Unused
0V (Blue)
Data output (Black)
Sync. wire (Orange/Violet)
+V (Brown)
0V (Blue)
External input wire (Pink)
Sync. wire (Orange/Violet)
+V (Brown)
Sensor B
Emitter Receiver
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Terminal
No.
Terminal block
Control board B
IF IN
0V
GND
㧞㧠㨂˴㧰㧯˴r㧝㧜㧑
POWER
0V
IF OUT
SYNC
EXT IN
0V
+V
SYNC
DATA
0V
+V
EMIT
RECEIVE
Ԙԙ

Note: When two sets are used with the interference prevention function without a
control board, connect the external input wire that is not connected to the
synchronization wire to 0V.
CHANNEL-CHECK FUNCTION
8
٨Emission of all the beam channels is halted sequentially one after the other,
beginning from Ch 1, when the external input (pink) of the emitter is held Low
or the channel-check input terminals No.11 and No.12 are short-circuited on
the SF1-F64CB control board.
At that time, emission is stopped only for one channel while the other
channels continue emission. As a result, the corresponding channels on the
receiver enter the dark state sequentially. This function can be used to check
if all the beam channels are operable, or not, on start-up.
٨
٨
While the input condition is maintained, the operation continues to be
repeated.
When two sets are used with the interference prevention function, the
emission of the beam channels of both Sensor A and Sensor B is halted
sequentially, beginning from Ch 1.
*1
Non-voltage contact or
NPN open-collector transistor
Low (0 to 1V): channel-check operation
High (4.5 to 30V, or open): normal operation
or
IF. IN 0V
*1
Terminal No.
11 12
Channel-check input
٨Start pulse
٨Scan pulse
Notes: 1)
2)
In the check mark section, the data output reverses unconditionally during
approximately the start pulse time.
The voltage levels for both SYNC. and DATA output are High: (Supply
voltage-1.1V) or more, Low: 1.1V or less.
DATA OUTPUT (In case of using sensor only)
9
٨
٨
The output of each beam is serially output in
synchronization with the emitter synchroniza-
tion signal.
The output of the channel for which the beam is
interrupted becomes Low.
t 6
30㱘s approx.
t 4
70㱘s approx.
t 5
35㱘s approx.
t 2
280㱘s approx.
t 3
210㱘s approx.
t 1
5ms approx.
1
2
3
n
Beam channel No.
Beam axis
Synchronization
signal
(SYNC.)
High
Low
Scan pulse
Scan pulse
Blank time
280Ǵs approx.
Staty pulse
210Ǵs approx.
Data output
(DATA)
High
Low
Check mark (Note 1)
30Ǵs approx.
Output of Ch 64
(beam received condition)
30Ǵs approx.
Output of
Ch 1 (beam
received
condition)
The 63th
flag with
no beam
Synchronization
signal
(SYNC.)
Data output
(DATA)
High
Low
High
Low
Output of Ch 2
(beam received condition)
Output of Ch 3
(beam interrupted condition)
Output of Ch 4
beam interrupted
condition
Scan pulse
of Ch 4
Scan pulse
of Ch 3
35Ǵs approx.
70Ǵs approx.
No beam
in the 64th
channel only
All beam
channels
are received
No beam
in the first
channel only
No beam
in the 8th
channel only
Data output (example)Data output (example)
8 beam channels64 beam channels
EmitterReceiver
All beam
channels
are received
No beam
in the first
channel only
Synchroniza-
tion signal
1
64 123456789
Start pulse
t 4 t 5
t 6 t 6
Blank time
Start pulse
Blank time
Check mark
Check mark
t 1
High
Low
High
Low
High
Low
Scan pulese
1
High
Low
High
Low
64
64
64 123456789
High
Low
High
Low
8
164 23456789 64
1
t 3 t 3
t 2 t 2
10 64
MAINTENANCE
10
Check that screws of any part, including those of the terminals,
are not loose.
Wipe oil, dust, or dirt off their
surfaces with a clean cloth. When
the front covers are extremely
dirty, please change them.
Check every
tightening screw.
Activity
Clean the front
covers of the
emitter and the
receiver.
Method
ԘCover stopper
ԙFront cover
Pushing the Ԙcover
stopper in the direction
of the arrow, draw up the
ԙfront cover from the
sensor.
DIMENSIONS (Unit: mm)
11
٨SF1-F64CB / Control board
(Red)
Power indicator
Individual beam output
connector 2
Individual beam output
connector 1
Sensor operation indicator
(Green)
Output indicators
(Red64)
70
80
(100.3)
5
(3) (23.6)
1.6
(10.6)(3)
( 71.1 )( 10.1 )
4-Ǿ4
45 75
155
165
5
972 989940
812 829780
1,292 1,3091,260
1,132 1,1491,100
332 349300
172 189140
652 669620
492 509460
SF1-F8
SF1-F16
SF1-F24
SF1-F32
SF1-F40
SF1-F48
SF1-F56
SF1-F64
Model No. B CA
٨SF1-Fš/ Sensor
Emitter Receiver
(500)
(14)
2-Ǿ6.5
mounting holes 19.5
10.5
28
28
8.5
B C
8.5
Three colorindicators
(Green, Yellow, Red)
Beam pitch
A
20
20
Sensing
height
Emitting indicator
(Green)
PRINTED IN JAPAN
Head Office
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Phone: [phone] FAX: [phone]
Overseas Sales Dept.
Phone: [phone] FAX: [phone]
http://www.sunx.co.jp/
SUNX Limited