SUTO S220 Manual

English
Instruction and operation manual
S220
Dew point sensor

Dear Customer,
Thank you for choosing our product.
Please read the operating instructions in full and carefully observe them
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
hould the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is exempt from liability.
The device is destined exclusively for the described application.
UTO offers no guarantee for the suitability for any other purpose.
UTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
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Table of contents
1. afety instructions.......................................................................4
2. Application.................................................................................6
3. Features.....................................................................................6
4. Technical Data............................................................................7
4.1 General.................................................................................7
4.2 Electrical Data........................................................................7
4.3 Output- ignals.......................................................................7
4.4 Accuracy ..............................................................................8
5. Dimensional drawing....................................................................9
6. Determination of the installation point..........................................10
7. Installation ..............................................................................10
7.1 Installation Requirements......................................................10
7.2 Installation Procedure ...........................................................11
7.3 Electrical connection ............................................................12
8. ignal outputs...........................................................................13
8.1 Analog output ......................................................................13
8.2 Modbus output ....................................................................14
9. Optional extra accessories..........................................................15
9.1 Measuring chambers ............................................................15
9.2 ervice kit...........................................................................15
10. Calibration..............................................................................16
11. Maintenance............................................................................16
12. Disposal or waste.....................................................................16
13. Warranty................................................................................17
Appendix A - Modbus communication example..................................18
Appendix B - LRC and CRC calculation..............................................20
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1. afety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which have to be
observed before and during installation, operation and
maintenance. Therefore this instruction manual has to be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual has to be available at the operation site of the
dew point sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
ARNING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not exceed the maximum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressureless during maintenance work.
ARNING!
Voltage used for supply!
Any contact with energized parts of the product, may
lead to a electrical shock which can lead to serious
injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
•Any electrical work on the system is only allowed by authorized
qualified personal.
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1. afety instructions
ARNING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not exceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not exceed or undercut the permitted storage and operation
temperature and pressure.
•The product should be maintained and calibrated frequently, at
least annually.
General safety instructions
•It is not allowed to use the product in explosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
•Always use spanner to mount the product properly.
ATTENTION!
Measurement values can be affected by
malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
Storage and transportation
•Make sure that transportation temperature of the sensor is
between -30 ... +70°C.
•For storage and transportation it is recommended to use the
packaging which comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -20 ... 50°C.
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1. afety instructions
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity has to be <90%, no condensation.
2. Application
The 220 is a dew point sensor which is designed to monitor the dew
point in industrial application within the permissible operating
parameters. These parameters can be found in the technical data
section.
The 220 can measure the following values:
•Temperature of the compressed air or gas.
•Humidity of the compressed air or gas.
•Dew point of the compressed air or gas.
The default factory settings are: temperature in °C, Humidity in % and
dew point in °C Td. Other units can be programmed by the optional
display or the service kit.
The 220 dew point sensor is not developed to be used in explosive
areas. For the use in explosive areas please contact the manufacturer.
The 220 dew point sensor is mainly used in compressed air systems in
industrial environment.
3. Features
•mall size makes it ideal for dryer installation.
•Measures dew point down to -100°C Td.
•Version with integrated pressure measurement.
•Various output versions available: 1 x 4 ... 20 mA, 2 x 4 ... 20 mA,
R -485 (Modbus), 4 ... 20 mA loop powered.
•IP65 casing provides robust protection in rough industrial
environment.
•Very fast response time ensures safe and reliable indication
whenever dew points are out of valid ranges.
•Can be installed directly into dryer through G ½” thread.
•High accuracy of ±2 °C dew point.
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4. Technical Data
4. Technical Data
4.1 General
Parameters tandard unit dew point: °C Td
tandard unit temperature: °C
other units: °F, K
tandard unit humidity: %
Principle of measurement Oscillating crystal
ensor QCM
Measuring medium Non-corrosive gases
Measuring range Dew point: -100 ... 0°C Td
Temperature: -30 ... 70°C
Pressure: -0.1 ... 1.6 MPa
Ambient temperature 0 ... 50°C
Operating pressure -0.1 ... 1.6 MPa
Casing material Process connection: stainless steel
Casing: zinc alloy
Protection class IP65
Dimensions ee dimensional drawing on the next page
crewing thread G ½” thread (I O 228/1);
Weight 204 g
4.2 Electrical Data
Power supply 12 ... 30 VDC / 30 mA
4.3 Output-Signals
Analog output 4 ... 20 mA, 3-wire
4 ... 20 mA, 2-wire
Analog output scaling 4 mA = -100°C Td
20 mA = +20°C Td
Modbus output R -485
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4. Technical Data
4.4 Accuracy
Accuracy Dew point: ±2°C
Temperature: 0.3°C
Pressure: 0.05 bar
Repeatability ± 0.5°C
tated accuracy at Ambient/process temperature 23°C ± 3°C
Process temperature 23°C ± 3°C
Ambient/process humidity <95% rH, no
condensation
Airflow > 2 l/min at the sensor tip
Accuracy：
Valid working range:
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5. Dimensional drawing
5. Dimensional drawing
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6. Determination of the installation point
6. Determination of the installation point
In order to maintain the accuracy stated in the technical data, the
sensor must be installed correctly. The air must flow on to the sensor
tip, otherwise it will lead to wrong measurement values. For further
instructions, please read the next chapter carefully.
Please consider that enough space exists at your site for a adequate
installation as described in this manual.
ATTENTION!
rong measurement is possible, if the sensor is not
installed correctly.
•The sensor is for indoor use only! At an outdoor installation, the
sensor must be protected from solar radiation and rain.
•It is strongly recommend not to install 220 permanently in wet
environment as it exists usually right after a compressor outlet.
7. Installation
Before installing the sensor, please make sure that all components listed
below are included in your package.
Qty Description Item No.
1 ensor 699 0220
699 0221
699 0222
699 0223
699 0224
699 0225
1 M12 plug C219 0059
1 Instruction manual No P/N
1 Calibration certificate No P/N
7.1 Installation Requirements
The flowing air or gas has to pass the sensor tip for a proper
measurement. This can be realized with a measurement chamber. For a
installation without measuring chamber you need to concern the
installation depth which is described in the next chapter.
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