Swagelok S60 Series User manual

MS-INS-S60PMK
Revision 2 09-10
Assembly Instructions
Refer to the illustrations on page 2 for a 62 series and a
65 series steam ball valve.
1. Loosen and remove the top four body bolts from the
valve. Do not loosen the remaining (4) bolts.
2. Loosen and remove stem nut, stem spring, name-
plate, stop plate, handle, and grounding spring
from valve stem.
3. Position one of the panel mount brackets against
the flange so the more closely spaced pair of holes
lines up with the holes in the flange.
4. Lubricate the (4) bolts with the lubricant provided.
Install (2) bolts through the holes in the bracket,
flange, and into the body.
5. Position the other panel mount bracket against the
other flange so the more closely spaced pair of holes
lines up with the holes in the flange. Note: The tab
with the threaded hole(s) should point away from the
valve stem.
6. Install the other (2) bolts through the holes in the
bracket, flange, and into the body. Tighten the bolts
(4) according to the table below.
A60 Fire / S60 Steam Series Ball Valves
Panel Mount Instructions
Kit Contents
• Panel Mount Brackets (2)
• Cap Screws (4)
• Bolts (4)
• Panel Mount Cover (except 62 series with oval handle)
• Lubricant with MSDS sheet
• Assembly Instructions
7. Drill mounting holes in panel. See the diagram and
table on page 3 and / or use template on
page 4.
Note: For 62 series in a horizontal piping system,
turn template 90° to drill holes.
8. Line up the panel mounting holes with the mount-
ing bracket tabs. Use the cap screws to fasten the
valve assembly to the panel.
9. Reinstall the grounding spring, handle, and stop
plate. Install cover plate.
Note: 62 series uses a cover plate with lever style
handle only.
10. Reinstall the stem spring, and stem nut. Tighten
the stem nut to the value shown below.
Note: 62 series does not use a stem spring.
Maximum Panel Thickness
62 series 0.188 in. (4.77 mm)
All other 60 series 0.25 in. (6.35 mm)
Cap Screws (4)
Panel Mount Cover
Bolts (4)
Lubricant
Panel Mount Brackets (2)
Valve
Series
Torque Values
in.·lb (N·m)
1st Pass 2nd Pass 3rd Pass 4th Pass 5th Pass
S62 5.0 (0.57) 10 (1.1) 20 (2.3) 40 (4.5) 40 (4.5)
A63 / S63 10 (1.1) 20 (2.3) 40 (4.5) 150 (17.0) 150 (17.0)
A65 / S65 25 (2.8) 50 (5.7) 100 (11.3) 300 (33.9) 300 (33.9)
A67 / S67 35 (4.0) 75 (8.5) 150 (17.0) 400 (45.2) 400 (45.2)
A68 / S68 40 (4.5) 100 (11.3) 200 (22.6) 600 (67.8) 600 (67.8)
Valve
Series
Torque Values
in.·lb (N·m)
1st Pass
S62 25 (2.8)
A63 / S63 50 (5.7)
A65 / S65 100 (11.3)
A67 / S67 150 (17.0)
A68 / S68 150 (17.0)

2MS-INS-S60PMK
Revision 2 09-10
2
62 Series Ball Valve
65 Series Ball Valve
Grounding spring
Stem nut
Cover plate
Handle /
stop plate
Panel
Top
body
bolts
(2)
Cap screws
(2)
Panel mount
bracket (1) Stem
Panel
mounting
holes (2)
Body Flange
Tab
Stem nut
Stop plate
Grounding spring
Cap screws
(4)
Stem spring
Cover plate
Handle
Panel
Panel
mounting
holes (4)
Top
body
bolts
(2)
Body
Flange
Panel mount
bracket (1)
Stem
Tab
Flange
Flange
Panel mount
bracket (1)
Top
body
bolts
(2)
Top
body
bolts
(2)
Panel mount
bracket (1)

3
MS-INS-S60PMK
Revision 2 09-10
3
A
B (4) holes, except 62 series:
(2) holes diagonally
C
C
1/2 C
Panel Mounting Hole Diagram
1/2 C
Valve
Series
Dimensions
in.(mm)
A Dia. B Dia. C
S62 1 3/8 (34.9) 1/4 (6.4) 1 29/32 (48.4)
A63 / S63 1 7/8 (47.6) 11/32 (8.7) 2 1/2 (63.5)
A65 / S65 2 3/8 (60.3) 3 1/2 (88.9)
A67 / S67 3 5/8 (92.1) 13/32 (10.3) 4 5/8 (118)
A68 / S68 5 (127)

Swagelok—TM Swagelok Company
© 2004, 2010 Swagelok Company
September 2010, R2
MS-INS-S60PMK
Panel Mounting Hole Template
67, 68 series
(3 5/8 in.)
65 series
(2 3/8 in.)
63 series
(1 7/8 in.)
62 series
(1 3/8 in.)
68 series
(13/32 in.)
67 series
(13/32 in.)
65 series
(11/32 in.)
63 series
(11/32 in.)
62 series
(1/4 in.)
63 series
(11/32 in.)
63 series
(11/32 in.)
63 series
(11/32 in.)
65 series
(11/32 in.)
65 series
(11/32 in.)
65 series
(11/32 in.)
67 series
(13/32 in.)
67 series
(13/32 in.)
67 series
(13/32 in.)
68 series
(13/32 in.)
68 series
(13/32 in.)
68 series
(13/32 in.)
62 series
(1/4 in.)