System air KBR Series User manual

Document in original language | · 004
Thermo box
KBR, KBR/F
Installation and Operating Instructions GB

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© Copyright Systemair AB
All rights reserved
E&OE
Systemair AB reserves the rights to alter their products without notice.
This also applies to products already ordered, as long as it does not affect the previously agreed specifications.

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Contents
1 General information.........................................1
1.1 Notice symbols......................................1
1.1.1 Instruction symbols.....................1
2 Important safety information .............................1
2.1 Personnel .............................................1
2.2 Personal protective equipment..................2
2.3 5 rules of electrical safety ........................2
3 Warranty.......................................................2
4 Delivery, transport, storage ...............................2
5 Description ....................................................3
5.1 Intended use ........................................3
5.2 Technical data .......................................4
5.3 KBR and KBR/F ......................................4
6 Name plate and type key ..................................5
7 Accessories....................................................6
8 Installation.....................................................6
8.1 Assembly/Disassembly impeller —
Internal rotor motor ................................7
9 Electrical connection ........................................9
9.1 Electrical connection accessories ...............9
9.2 Protecting the motor............................. 10
9.3 Variable-speed fans.............................. 10
10 Commissioning ............................................. 11
11 Operation .................................................... 11
12 Troubleshooting/maintenance/repair ................ 12
12.1 Troubleshooting................................... 12
12.2 Maintenance....................................... 13
13 Cleaning...................................................... 14
14 Deinstallation/dismantling............................... 14
15 Disposal ...................................................... 14
16 Commissioning Report.................................... 15
17 EU Declaration of conformity............................ 16
18 EU Declaration of conformity — Smoke extract
fans ...........................................................16

General information | 1
1 General information
1.1 Notice symbols
Danger
Direct hazard
Failure to comply with this warning will lead
directly to death or to serious injury.
Caution
Hazard with a low risk
Failure to comply with this warning may lead to
moderate injuries.
Warning
Potential hazard
Failure to comply with this warning may lead to
death or serious injury.
Important
Hazard with risk of damage to objects
Failure to comply with this warning will lead to
damage to objects.
Note:
Useful information and instructions
1.1.1 Instruction symbols
Instruction Instruction with xed sequence
♦Carry out this action 1. Carry out this action 3. (if applicable, further actions)
♦(if applicable, further actions) 2. Carry out this action
2 Important safety information
Planners, plant builders and operators are responsible for the proper assembly and intended use.
♦Read the operating instructions completely and carefully.
♦Keep the operating instructions and other valid documents, such as the circuit diagram or motor instructions, with
the fan. They must always be available at the place of use.
♦Observe and respect local conditions, regulations and laws.
♦Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.
♦Safety elements may not be dismantled, circumvented or deactivated.
♦Only use the fan in a awless condition.
♦Provide generally prescribed electrical and mechanical protective devices.
♦During installation, electrical connection, commissioning, troubleshooting, and maintenance, secure the location and
premises against unauthorised access.
♦Do not circumvent any safety components or put them out of action.
♦Before any work on the fan, test absence of voltage.
Even when the motor is stopped, dangerous voltages may be present on terminals.
♦Keep all the warning signs on the fan complete and in a legible condition.
♦The device is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given supervision or instruction.
♦Do not allow children to play with the device.
2.1 Personnel
The fan may only be used by qualified, instructed and trained personnel. The persons must know the relevant safety di-
rectives in order to recognise and to avoid risks. The individual activities and qualifications can be found in Table 1 Qual-
ifications, page 2.
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2|Warranty
Table 1 Qualifications
Activities Qualifications
Storage, operation, transport, cleaning, disposal Trained personnel (see following note)
Electrical connection, commissioning, electrical
disconnection Electrical expert or matching qualification
Installation, disassembly Fitter or matching qualification
Maintenance Electrical expert or matching
qualification
Fitter or matching
qualification
Repair
Electrical expert or matching
qualification
Fitter or matching
qualification
Smoke extraction fans and EX fans only by agreement with
Systemair.
Note:
The operator is responsible for ensuring that personnel are instructed and have understood the contents of
the operating instructions. If something is unclear, please contact Systemair or its representative.
2.2 Personal protective equipment
♦Wear protective equipment during all work in the vicinity of the fan.
• protective working clothes
• protective working shoes
• protective working gloves
• helmet
• goggles
• hearing protection
2.3 5 rules of electrical safety
1. Disconnect (disconnection of
the electrical system from
live components at all
terminals)
2. Prevent reactivation
3. Test absence of voltage
4. Ground and short-circuit
5. Cover or restrict adjacent live parts
3 Warranty
For the assertion of warranty claims, the products must be correctly connected and operated, and used in accordance
with the data sheets. Further prerequisites are a completed maintenance plan with no gaps and a commissioning re-
port. Systemair will require these in the case of a warranty claim. The commissioning report is a component of this
document. The maintenance plan must be created by the operator, see section 12.2 Maintenance, page 13.
4 Delivery, transport, storage
Safety information
Warning: Risk from rotating fan blades
♦Prevent access by unauthorised persons by safety personnel or access protection.
Warning: Suspended loads
♦Do not walk under suspended loads.
♦Make sure that there is nobody under a suspended load.
Delivery
Each fan leaves our plant in an electrically and mechanically proper condition. We recommend transporting the fan to
the installation site in the original packaging.
Checking delivery
♦Check the packaging and the fan for transport damage. Any findings should be noted on the cargo manifest.
♦Check completeness of the delivery.
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Description |3
Unpacking
When opening the transport packaging, there is a risk of damage from sharp edges, nails, staples, splinters etc.
♦Unpack the fan carefully.
♦Check the fan for obvious transport damage.
♦Only remove the packaging shortly before assembly.
Transport
Safety information
Warning: Electrical or mechanical hazards due to fire, moisture, short circuit or malfunction.
♦Never transport the fan by the connecting wire, terminal box, impeller, protection grille, inlet cone or silencer.
♦In open transport, please make sure that no water can penetrate into the motor or other sensitive parts.
♦We recommend transporting the fan to the installation site in the original packaging.
Caution: If transported without care during loading and unloading, the fan may be damaged.
♦Load and unload the fan carefully.
♦Use hoisting equipment that is suitable for the weight to be hoisted.
♦Observe the transportation arrows on the packaging.
♦Use the fan packaging exclusively as transport protection and not as a lifting aid.
Storage
♦Store the fan in the original packaging in a dry, dust-free location protected against weather.
♦Avoid the effects of extreme heat or cold.
Hazard due to loss of function of the motor bearing
♦Avoid storing for too long (recommendation: max. 1 year).
♦Check that the motor bearing functions properly before installation.
5 Description
5.1 Intended use
All KBR- versions:
• The fan is intended for installation in ventilation systems.
• The fans are exclusively intended for extract air applications.
KBR
• The fan is suitable for extracting contaminated air
(dust, kitchen exhaust).
KBR/F
• The fan is suitable for conveying contaminated air.
• The smoke extraction units KBR/F are used in case of
fire to extract smoke gases, as well as in normal
working conditions of up to 200°C.
Incorrect use
Incorrect use refers mainly to using the fan in another way to that described. The following examples are incorrect
and hazardous:
• Conveying of explosive and combustible media
• Conveying of aggressive media
• Operation in an explosive atmosphere
• Operation without duct system
• Operation with the air connections closed
• Installation outside without weather protection
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4|Description
5.2 Technical data
Max. ambient temperature [°C] see data sheet, available in our online catalogue.
Sound pressure [dB] see data sheet, available in our online catalogue.
Voltage, current, frequency, enclosure class, weight see name plate of the fan
The motor data can be found on the name plate of the motor, or in the technical documents of the motor
manufacturer.
The data on the name plate of the fan apply to "standard air" according to ISO 5801.
KBR
• Temperature range [°C] of transported air = -20 to 120 (This is the maximum range. For the temperature range of
your fan, please check the data sheet.)
KBR/F
• Temperature range [°C] of transported air = -20 to 200 or up to 400°C/120 min (once)
5.3 KBR and KBR/F
Table 2 Dimensions
50
L
50
J
K
A
F
B
29
D
E
G
C
38
H
M
G
E
KBR
KBR/F
A B C D E F F
KBR/F
G H J K K
KBR/F
LM
280 171,5 537 295 360 625 125 60 280 234 291 70 8 620 55
315 187,5 600 339 398 690 125 60 315 249 307 70 8 770 55
355 206,7 655 372 451 770 125 60 355 273 331 70 8 770 55
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Name plate and type key | 5
6 Name plate and type key
1
2
3
4
5
6
7
1Type designation 5Insulation class
2Voltage/current/frequency 6Article number/production number/manufacturing date
3 Input power 7 Certifications
4Enclosure class/fan impeller speed/
weight
Table 3 Type key
KBR 355 EC -L
-L More power version
Normal power version
-K Less power version
Motor type
EC Electronically commutated/1 phased or 3 phased
E4 4 poled/controllable by frequency converter/1 phased
DV 4 poled voltage controllable/3 phased
D2 2 poled/controllable by frequency converter/3 phased
D2–4 2–4 poled/controllable by frequency converter/3 phased
Duct Diameter
Fan type
KBR Thermo fan
KBR/F Thermo fan — Smoke extraction fan
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6|Accessories
7 Accessories
For details of the accessories, please check our online catalog or contact Systemair.
1
2
3
3
8
Accessories KBR
1
2
3
3
4
4
5
5
6
6
7
8
Accessories KBR/F
Table 4 Accessories
1 ALS-KBR Drain plug 5 EVH Flexible connection AXC 400°C
2 WSD-KBR-2 Weather roof for motor 6 RSA Silencer
3 ASF Flexible connection 7 LRK Air-operated damper
4 UGF Transition flange WBK Wall bracket
8 Installation
Safety information
♦Observe 2 Important safety information, page 1
♦Use installation material with fire resistance classes that meet temperature requirements.
♦Provide contact and intake protection and ensure safety distances according to DIN EN ISO13857 and DIN 24167-1.
♦To reduce transmission of vibration to the duct system, we recommend flexible connections from our accessory
range, see chapter Accessories.
Preconditions
♦Ensure that the fan and all its components are
undamaged.
♦Fit the fans in such a way that there is sufficient
access for installation, troubleshooting, maintenance
and repair.
♦Protect against dust and moisture when installing.
♦Ensure that the information on the name plates (fan
and motor) matches up with the operating conditions.
Important
Damage to the bearings or other parts of the fan can occur.
♦Do not place a duct bend directly before or after the fan!
♦Ensure a smooth and constant air flow to the device.
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