Takegawa 02-01-0016 User manual

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2020.11.9 1/3
02-01-0016
Heavy Duty Centrifugal Clutch Kit (32-weight type) Instruction Manual
◎ The use ignoring the instructions that are written in the manual, if the accident or damage has occurred, we can not assume any
responsibility for compensation.
◎ This product is the above-mentioned vehicle exclusive goods.Is not possible attached to the other vehicle. Please note.
◎ Installation of this product requires engine removal and mounting. Please prepare and refer to a genuine parts service manual in
order to perform installation work properly. Installation of this product requires engine removal and mounting. Please prepare and
refer to genuine parts service manual in order to perform installation work properly. This instruction manual, as well as genuine
parts service manual, is prepared with those persons in mind who have basic skills and knowledge in tuning. Therefore, we recommend
those who are technically inexperienced or do not have enough tools to ask a technically-reliable specialist shop for the work.
◎ When using this product with a heavy duty oil pump, please use our Super oil pump kit (01-16-0058/0059/0065/0066).
Takegawa heavy-duty oil pump (01-16-0054/0055/0056/0057) previously sold may interference with and the centrifugal clutch, but it is
possible to prevent interference by using low (height) head bolt. Please check the installation procedure for details.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can not
assume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ Some of bolts, nuts, dowel pins and seals will be reused. However, be sure to replace worn-down or severely-damaged ones with new ones.
◎ Engine oil needs to conform to API SF or better in the particular viscosity class such as SAE 10W-40 or 15W-50 .
◎ Lock nut wrench (special tool) and rotor holder are required to install this product.
Takegawa parts number Lock nut wrench：08-02-0033(Size 12.7mm) / 08-02-0034(Size 9.5mm)、Rotor holder：00-01-1001
◎ Do not use this Kit with an engine of 88 cc or larger.
◎ Do Not Use with “R stage / 17R stage / Super head + R / Super head 4V + R / DOHC / DESMO head” mounted car.
◎ Please always drove at below the allowable maximum speed of 10,000 rpm. Otherwise, the clutch outer could be damaged.
◎ It is necessary to adjust the gear (sprocket).because the primary reduction ratio changes from original ratio.
18/67(3.722) → 17/69(4.058) (Simply change to the less tooth (minus about 3T) in rear sprocket.)
○ Changed the clutch type from “roller type”to “weight type” and strengthened the clutch by increasing the clutch weight.
○ Avoid the clutch slipping of centrifugal clutch equipped high-perfortmance engine. It can be suf󲶻ciently transmitted the engine power.
Especially ef󲶻cient for S-Stage.
Adaptation model Monkey(6V Centrifugation clutch model)
Chassis numbers (Z50J-1000001 ～ 1510400)
Product number 02-01-0016
Thank you very much for purchasing our products.
Thank you so you will comply with the following matters at the time of use.Before installation, please check your always kit contents.
If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.
☆ Please read carefully before use ☆
～ feature ～
Caution When the handling of ignoring this display, property damage and human shows the assumption of what injury.
■ Always try to drive your motorcycle at a legal speed, abiding by the laws.
■ When performing the work, etc., be sure during the cold (when the engine and the muf󲶼er is cold). (It may cause burns.)
■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)
■ Do the work must always speci󲶻ed torque using a torque wrench. (Damage of bolts and nuts, and cause of dropout.)
■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you work. (It may cause injury.)
■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten the
speci󲶻ed torque if there is loose. (It may cause detachment of the parts.)
■ Gasket always use new parts. Also, parts can be re-used may be checked, if wear or damage, it is always replaced with new parts.
(Cause trouble.)
Warning When the handling of ignoring this display people died, shows the contents of the serious injury possibility is
assumed.
■ If you start the engine, be sure in a well-ventilated place. In the sealed such place, please do not start the engine.
(There is a risk of carbon monoxide poisoning.)
■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running.
(It may lead to an accident.)
■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)
■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to protect the way, should be done
correctly. (unsuitable inspection and maintenance, there is a risk that result to an accident.)
■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reuse
the parts. (There is a risk that lead to accidents Continued use.)
◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Keep this manual stored until this product is discarded.
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: [phone] FAX:[phone] e-mail:[email protected] URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)

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02-01-00162020.11.9
◇ Drain the engine oil to detach the
following parts: a kick starter, and a
rear crankcase cover.
※ Dowel pins and bolts will be reused as
long as there is no problem with them.
Clear them of dirt and dust and keep them
for reuse.
◇ Remove the following parts: a clutch
lifter lever, ball retainer, lifter
spring, lifter cam plate, oil through,
and oil through spring.
※ Reuse these parts if nothing is wrong
with them.
◇ Remove a lifter bearing.
Unfasten four screws and detach a clutch
outer cover.
◇ Please check the contents of the kit.
※ Support the body 󲶻rmly with a maintenance stand or the like for your safe installation work.
※ Work only when the engine and the exhaust system are cool.
※ The following show only the basic installation work. Please do work referring to genuine parts service manual as the work may differ
depending on the types of motorcycles.
● Removal
Spring
Ball retainer
Lifter lever
Lifter cam plate
Oil through
Spring
● Removal of a clutch assembly
Screw Clutch outer cover
Lifter bearing
Product content
■Mounting procedure ※ Please refer to the genuine service manual if the detail is not mentioned method and the speci󲶻ed torque.
※ Please order in the repair parts are always repair part number.
If it is not the part number order, you may not be able to order.Please be forewarned.
It should be noted, In the case of parts that can not be separately shipment,
please order a set part number.
Number Product content Quantity Item Number
1 Clutch assembly 1
2 Clutch outer cover 1
3 Clutch outer cover gasket 1 00-02-0124
4 Lock washer, 14 mm 1 00-02-0123
5 Flat screw 5 x 10 4 00-00-2778 (4 pcs)
6 Primary drive gear (17T) 1
7 Clutch center guide 1
8 Primary driven gear (69T) 1
9 External circlip, 17 mm 1 00-02-0005 (5 pcs)
10 Right-side crankcase cover gasket 1 00-01-0095
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02-01-0016
◇ Turn up hooks on the 14mm lock washer.
Holding the clutch outer, detach a lock
nut with a lock nut wrench.
◇ Attach a lock nut.
◇ Install the following parts:
Lifter cam plate, oil through spring, oil
through, ball retainer, lifter spring and
clutch lifter lever
◇ Install dowel pins and the supplied
gaskets onto the crankcase.
Install a right side crankcase cover and
tighten every bolt.
◇ Detach a lock washer B and 14mm lock
washer, and a clutch assembly from the
crank shaft.
◇ From the crank shaft, remove a primary
drive gear, clutch center guide and
collar to check if nothing is wrong with
them.
◇ Remove the external circlip from the
mainshaft, then remove the primary driven
gear.
Clutch wheel holder Lock nut wrench
Extension bar
Primary drive gear
External
circlip
Clutch center guide
Primary driven gear
Collar
◇ Install the supplied primary driven gear
on mainshaft, and then install the
external circlip.
◇ Reinstall the collar, clutch center guide,
and primary drive gear back into the crank
shaft.
◇ Install the clutch assembly included in
the Kit onto the crank shaft, and mesh the
clutch center grooves with the teeth of
the primary drive gear.
◇ Attach a 14mm lock washer of the kit,
󲶻tting the hook into the grooves on the
drive plate.
Attach a lock washer B with the “OUT SIDE”
mark turned up.
● Installation of clutch assembly
◇ Fix a lifter bearing and gaskets to the
supplied clutch outer cover, which please
󲶻x onto the clutch outer with four screws.
● Installation:
◇ Install a kick starter and tighten the
bolt.
◇ Referring to a genuine service manual,
inject the engine oil in the speci󲶻ed
amount.
※ Must be adjusted. Especially when using
a heavy-duty oil pump, the clearance is
narrow, so interference may occur if it
is not adjusted.
◇ Loosen the lock nut, turn the adjustment
bolt clockwise until it stops, and then
turn it counterclockwise until it becomes
slightly heavier.
◇ At the point you felt some resistance in
turning the adjust bolt counter
clockwise, give it a 1/8 turn clockwise.
And holding the adjust bolt, tighten the
lock nut.
◇ Start the engine, and check that there
is no unusual noise from the engine or
oil leak in every gasket.
◇ Check the conditions of disengagement,
slippage and shift operation of the
clutch.
● Adjustment:
● About oil pump
※ Even our super oil pump kit Depending on
the pump type,model,it may interfere with
this product.
When using this product with a heavy duty
oil pump, please use our Super oil pump
kit (01-16-0058/0059/0065/0066).
※ Also, if you have already installed the
above oil pump or other than the super
oil pump kit for centrifugal clutch that
was sold previously, you can prevent
interference by changing the bolts in the
following two locations to lower type
head bolts.
Lower type head bolt5x10
Takegawa parts number：00-00-0681 (2 pcs)
※ Please apply screw lock agent.
Note: Be sure that you protect speci󲶻ed
torque.
Lower type head bolt
Torque：4N・m（0.4kgf・m）
◇ In case a notch on the lock nut is not 󲶻t
into a hook on the lock washer, press down
the lock washer to 󲶻t it into the notch.
Bend the hook on the lock washer, and 󲶻t
the hook correctly into the notch on the
lock nut.
“OUT SIDE” mark
Lock washer B
Tab / notch
Lock nut / adjust bolt
■Mounting procedure ※ Please refer to the genuine service manual if the detail is not mentioned method and the speci󲶻ed torque.
Note: Be sure that you protect speci󲶻ed
torque.
Every bolt
Torque：8.8N・m（0.9kgf・m）
Note: Be sure that you protect speci󲶻ed
torque.
Screw
Torque：4.4N・m（0.45kgf・m）
Note: Be sure that you protect speci󲶻ed
torque.
Lock nut
Torque：42N・m（4.3kgf・m）