Takegawa 09-03-0708 User manual

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・Thank you for purchasing one of our TAKEGAWA’s products. Please strictly follow the following instructions in installing and using the products.
・Before fitting the products, please be sure to check the contents of the Kit. Should you have any questions about the products, please kindly contact
your local dealer.
・After the installation of this Kit, other parts are additionally required for the installation of turn signals, a horn, a main switch and a speedometer.
◎We do not take any responsibility for any accident or damage whatsoever arising from the use of this product not in conformity with the instructions
in this manual.
◎We shall be held free from any responsibility or compensation whatsoever for any glitch in the parts other than ours if the glitch takes place after the
installation and use of this product.
◎If you make alterations to the Kit, we shall be held free from any guarantee of this product.
◎You are kindly requested not to contact us about the combination of our products with other manufacturers’.
◎If water gets into the wiring connector or socket, there is a possibility of a short circuit. When driving in the rain or washing your motorcycle, please
take care not to let the water in the wiring.
◎Please change the bulb only when it is cool; otherwise, you will get burned from the heated bulb.
◎Please note that the descriptions in this manual like illustrations and photos may vary from the actual hardware.
Please read the following instructions before installation
◎Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications and
prices are subject to change without prior notice.
◎This manual should be retained for future reference.
Instruction Manual
Multi Reflector Head Light Kit for Ape Type C, 128 mm
Fitting models and frame Nos:
Ape50 : AC16-1000001〜
Ape100 : HC07-1000001〜
Item No.：０９−０３−０７８０
・Always try to drive your motorcycle at legal speeds, abiding by the laws.
(Riding a motorcycle at a speed exceeding the legal speed limit is subject to punishment for overspeeding in violation of the Road Traffic Law.)
・Work only when the engine and muffler are cool. (Otherwise, you will get burned.)
・Prepare right tools for the work. (Otherwise, the installation with improper tools could cause breakage of parts or injuries to you.)
・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.
(Improper torque could cause these parts to get damaged or fall off.)
・As some products and frames have sharp edges or protruding portions, please work with your hands protected.
(Otherwise, you will suffer injuries.)
・Before riding, always check every hardware for slack in parts like screws. If you find slack ones, screw them securely up to the specified
torque. (Or, improper torque may cause parts to come off.)
・The specified specification of the bulb for this head light is PH7 12V 30/30W. When changing the bulbs, be sure to use the bulb of this
specification. (Any other kind of bulb will cause the breakage of the head light.)
The following show the envisioned possibility of injuries to human bodies or property damages as a result of disregarding the
following cautions.
CAUTION
・When you notice something unusual with your motorcycle while riding, immediately stop riding and park your motorcycle in a safe place.
(Otherwise, the abnormality could lead to accidents.)
・Before starting the work, secure your motorcycle firmly on level ground for safety’s sake.
(Otherwise, your motorcycle could overturn and injure you while you are working.)
・If you find damaged parts when checking or performing maintenance of your motorcycle, do not use these parts any longer, and replace them
with new ones. The continued use of these damaged parts as they are could lead to accidents.)
・If the bulb of the head light burns out when riding at night, stop riding.
The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the
following warnings.
WARNING

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〜Kit includes〜
〜Installation Procedures〜
１．Unfasten two screws holding a stock head
light, and then detach the headlight socket.
And remove the head light from the head light
case.
２．Detach a connector on the main switch in the
head light case, a terminal on the
speedometer and cables in order to pull out
wires from the head light case.
３．Unfasten two bolts on the side of the head light
case to remove the head light case.
４．Remove a nut and washer which are holding
the handle holder located on the reverse side
of the top bridge to remove the steering handle.
５．Slacken the front fork bolt and steering stem
nut to remove the top bridge and head light
bracket.
※Please order repair parts by Repair Part No. As you see from the list, there are some parts for
which we are not in a position to accept your order in just the quantity to be used.
In this case, please take the parts in the quantity packed.
１６
７
３
２５
８
４
No. Part name Qty Repair part No. In packs of
1Head light unit assembly 133100-GBJ-T00 1
2Case screw, 5 mm 2090-00-0032 4
3Halogen bulb, TB7 12V30/30W 109-03-0104 1
4Head light stay 261310-KRL-T00 1
5Turn signal stay 461316-GEY-T00 1
6Button head screw, 8 x 20 6BW-00-0108 4
7Flange nut, M8 6BW-02-0012 6
8Plain washer, 8 mm 6BW-01-0002 10

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１４．Drive the engine in a well-ventilated safe
place. And check that both the high-and
low-beam head light work properly. If not,
the burning-out of the bulb or the improper
cord connection may be the probable cause
for this, which please check.
７．Install the top bridge.
NOTE: Be sure to follow the specified torque.
Torque for front fork bolt:
44 N･m (4.5 kgf･m)
Torque for steering stem nut:
74 N･m (7.5 kgf･m)
８．Place the handle holder into the top bridge
hole, and hold the handle holder with a washer
and nut.
NOTE: Be sure to follow the specified torque.
Torque: 22 N･m (2.2 kgf･m)
９．Slacken two screws at the lower part of the
head light case of ①. And separate the head
light unit and the case. And place the halogen
bulb in the head light unit.
１０．Remove the head light socket from the stock
head light, which please install onto the head
light unit which was just removed in the
preceding step 9.
１１．Install the head light case onto the head light
stay with the screw-mounting hole facing
downward.
１３．Arrange the wires in the head light case
neatly so the head light unit can easily be
housed. Place the head light lens with the
TOP mark upward, join the connector with
the head light socket, and then install the
head light unit with two screws.
６．Put the turn-signal stay through the front fork,
and install the light stay loosely for now.
As for the order of the installation, please
see the figures below.
※ Install turn signals, horn, main switch and
speedometer.
１２．Loosely tighten the bolt for holding the head
light, and tighten the turn-signal stay to the
specified torque.
Torque: 12 N･m (1.2 kgf･m)
１５．Check the light axis of the head light, and
secure it firmly.
Torque: 12 N･m (1.2 kgf･m)
※ Never touch the glass of the halogen bulb
directly with a hand. The oily fingerprint may
cause the bulb to burn out because the oil is
likely to absorb heat. If you have touched the
bulb with your hand, wipe off the fingerprint
with alcohol.
Buttonheadscrew
Flangenut
Plain washer
Left-sidefrontfork
Turn signal stay
Headlightstay
Screw Screw
Head light socket
Bolt
Screw
3-5-16 Nishikiorihigashi Tondabayashi
Osaka Japan
TEL : [phone] FAX: [phone]
URL : http://www.takegawa.co.jp
Co.,Ltd.