Takegawa 02-01-0281 User manual

COPY
2015.12.2 02-01-0281,0283
☆ Please read carefully before use ☆
Thank you very much for purchasing our products.
Thank you so you will comply with the following matters at the time of use.Before installation, please
check your always kit contents.
If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.
◎ The use ignoring the instructions that are written in the manual, if the accident or damage has
occurred, we can not assume any responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than
this product, also can not assume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under
warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ This kit is designed for exclusive use in the above-mentioned types of motorcycles and clutch types
only. Please take note that this product cannot be mounted on other types of motorcycles or clutches.
◎ This lever holder is designed for exclusive use in a handle with a handle pipe of 22.0 mm or 22.2 mm
in diameter. Please take note that this product cannnot be mounted on handles with other size of a
pipe.
◎ This set cannot be mounted together with a stock blinker switch assembly. Furthermore, this set can
not be mounted on a motorcycle with a clutch lever holder welded to the handle pipe.
◎ Please take note that a left-side rear-view mirror cannot be mounted together with this kit.
◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are
subject to change without notice.
◎ Keep this manual stored until this product is discarded.
Product content
Clutch Lever Set for Monkey/Gorilla Instruction Manual
Adaptation model Monkey/Gorilla
Applicable
clutch type
Manual-type stock clutch
Takegawa-made heavy-duty clutch kit
Product number 02-01-0281(Black)
02-01-0283(Silver)
～ feature ～
○ This is a set comprising of a clutch lever and cables to be used for installing a normal clutch,
high-duty clutch kit (Item No.:02-01-0509), or a combination switch (Item No.:02-01-015 / 05-09-0016).
○ This set enables the free play adjustment at the side of the clutch lever. And its lever holder is
separable. All this improves workability.
○ The shape of the lever is so designed that it matches the front disc brake when installed anew.
■ When performing the work, etc., be sure during the cold (when the engine and the muf󲶼er is cold).
(It may cause burns.)
■ When performing the work, it should be made to prepare the tools for the job.
(Breakage of parts, it may cause injury.)
■ Do the work must always speci󲶻ed torque using a torque wrench.
(Damage of bolts and nuts, and cause of dropout.)
■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you
work. (It may cause injury.)
■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be
sure to securely tighten the speci󲶻ed torque if there is loose.(It may cause detachment of the parts.)
■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please
stop running.(It may lead to an accident.)
■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)
■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to
protect the way, should be done correctly.
(unsuitable inspection and maintenance, there is a risk that result to an accident.)
■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged
parts to avoid possible to reuse the parts.(There is a risk that lead to accidents Continued use.)
※ Please order in the repair parts are always repair
part number.
If it is not the part number order, you may not be
able to order.Please be forewarned.
It should be noted,
In the case of parts that can not be separately
shipment, please order a set part number.
No. Product content Qty Item Number
1 Clutch lever ASSY. 1 02-01-028 (Black)
02-01-0282(Silver)
2 Clutch cable COMP. 1 22870-165-T01
1
2
1.Detach the end of a standard clutch cable from
the clutch lever and the clutch release arm on
the engine.
2.Remove two screws on the lower part of a blinker
switch housing, and separate the switch housing.
Detach a wire band on the handle pipe,
pull out a cord from a light case, and detach
the switch.
3.Loosely 󲶻x the clutch lever assembly (No.1) to
the handle pipe, and set the location of the
lever.
Then, tighten the bolts to the speci󲶻ed torque.
Note: Be sure that you protect speci󲶻ed
torque.
Bolt
Torque：8N・m（0.8kgf・m）
4.Connect the clutch cable (No.2) with the clutch
lever assembly (No.1), and install it referring
to how the standard clutch cable is run.
※ In connecting the cable, apply grease a little
to the pivots on the clutch cable end and the
clutch lever.
5.Adjust the free play on the clutch with an
adjusting bolt on the clutch lever and clutch
sides.
※ Adjust the free play to be 10-20 mm at the tip
of the clutch lever.
Clutch cable
■Mounting procedure ※ Mounting methods and speci󲶻ed torque of detail, refer to genuine service
manual.
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: [phone] FAX:[phone]
e-mail:[email protected] URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)
Caution When the handling of ignoring this display, property damage and human shows the
assumption of what injury.
Warning When the handling of ignoring this display people died, shows the contents of the
serious injury possibility is assumed.

COPY
2015.12.2 2015.12.2
Gasket
Lifter cover
アジャスター
Lock nut
Adjust screw
Remove two screws and remove the clutch cover and
a gasket.
Play is to become the largest by screwing adjuster
of a clutch lever to the full.
1.Loosen lock nut, turn one revolution the adjust
screw in a counterclockwise direction.
2.It turns slowly until feel resistance the adjust
screw clockwise direction.
3.The adjust screw from a position where feel
resistance to return about 1/8 turn
counter-clockwise.
4.While holding so that position of the adjust
screw does not change, and tighten lock nut.
5.Attach the clutch cover with two screws.
When you can not adjust the play in clutch lever and clutch cable adjuster to adjust
the play of a clutch by following procedure.
For play adjustment of the clutch
Note: Be sure that you protect speci󲶻ed
torque.
Lock nut
Torque：10N・m（1.0kgf・m）
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: [phone] FAX:[phone]
e-mail:[email protected] URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)
Gasket
Lifter cover
アジャスター
Lock nut
Adjust screw
Remove two screws and remove the clutch cover and
a gasket.
Play is to become the largest by screwing adjuster
of a clutch lever to the full.
1.Loosen lock nut, turn one revolution the adjust
screw in a counterclockwise direction.
2.It turns slowly until feel resistance the adjust
screw clockwise direction.
3.The adjust screw from a position where feel
resistance to return about 1/8 turn
counter-clockwise.
4.While holding so that position of the adjust
screw does not change, and tighten lock nut.
5.Attach the clutch cover with two screws.
When you can not adjust the play in clutch lever and clutch cable adjuster to adjust
the play of a clutch by following procedure.
For play adjustment of the clutch
Note: Be sure that you protect speci󲶻ed
torque.
Lock nut
Torque：10N・m（1.0kgf・m）
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPAN
TEL: [phone] FAX:[phone]
e-mail:[email protected] URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)