Tar River PRZ-5500 User manual

Rev. 04/23
4 Rotor Tiller
PRZ-5500
Operator’s Manual

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4 Rotor Tedder PRZ-5500
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4 Rotor Tedder PRZ-5500
BELCO Resources Equipment guarantees the efficient operation of the machine, providing it is being used in
accordance with the technical and operating conditions specified in this USER MANUAL.
Any faults revealed during the warranty period will be repaired by the Warranty Service. Expiration date of the
warranty period is specified in the WARRANTY CARD.
Machine parts and components, which are subject to wear in normal operating conditions, are not covered by
the warranty, regardless of the warranty period.
Warranty Service covers only instances such as: mechanical damages not caused by a fault of the user, produc-
tion defects, etc.
The group of elements includes, among others, the following parts/components:
• rotor spring tines.
In the event of damages resulting from:
• mechanical destruction caused by a fault of the user or a traffic accident,
• improper use, adjustment, and maintenance, use of the machine for a purpose other than intended,
• use of a machine, that was damaged,
• repairs conducted by unauthorized persons, improper repairs,
• arbitrary changes and modifications of a machine structure, the user’s rights to Warranty Service may be-
come invalid.
The user is obliged to immediately report any noticed damages of paint coat or spots of corrosion, and order
repairs regardless of whether the damages are covered by the Warranty. Warranty conditions are specified in
detail in the WARRANTY CARD attached to the purchased machine.
ATTENTION!
You must demand from the dealer to properly fill out the Warranty Card. For example, if the
date of sale or the stamp of a dealer are missing, you risk that your complaints will not be
considered valid.

4
4 Rotor Tedder PRZ-5500
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Tar River dealer. Read manual in-
structions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the
Owner’s/Operator’s Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Tar River equipment. The information presented will prepare you to
do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual
carefully and become acquainted with all the adjustment and operating procedures before attempting to oper-
ate. Replacement manuals can be obtained from your selling dealer. The equipment you have purchased has
been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical
products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in
this manual and safety decals on the equipment. For service, your authorized Tar River dealer has trained me-
chanics, genuine Tar River service parts, and the necessary tools and equipment to handle all your needs. Use
only genuine Tar River service parts. Substitute parts will void the warranty and may not meet standards re-
quired for safe and satisfactory operation.
Record your implement model and serial number in the space provide below. Your dealer will need this infor-
mation to give you prompt, efficient service.
Model Number: ______________________________________
Serial Number: _______________________________________
Date Purchased: ______________________________________

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4 Rotor Tedder PRZ-5500
Table of Contents
Introduction …………………………………………………………………………………………….. 5
Technical Specifications ……………………………………………………………………………….. 5
Safety …………………………………………………………………………………………………… 6
Safety Signal Words ……………………………………………………………………………………. 6
General Safety Guidelines ……………………………………………………………………………… 7
Safety Decal Care ………………………………………………………………………………………. 7
Before Operation ……………………………………………………………………………………….. 8
During Operation ……………………………………………………………………………………….. 9
Highway And Transport Operations …………………………………………………………………… 10
Assembly ……………………………………………………………………………………………….. 12-14
Operating Instructions…………………………………………………………………………………... 15-18
Before Beginning ………………………………………………………………………………………. 15
Lubrication and Maintenance …………………………………………………………………………... 19
Changing Discs ………………………………………………………………………………………… 19
Seed Charts …………………………………………………………………………………………….. 20
Torque Specifications ………………………………………………………………………………….. 21
Parts Breakdown ……………………………………………………………………………………….. 23-33
Decals …………………………………………………………………………………………………... 34-36
Warranty ………………………………………………………………………………………………... 37

6
4 Rotor Tedder PRZ-5500
Introduction
Thank you for purchasing your 4 Rotor Tedder. The 4 Rotor Tedder built heavy in all the right places. This
machine is designed to withstand the rigors of high volume hay production.
The PRZ-5500 is equipped with large 18” tires to give the tedder greater floatation across uneven terrain. Ad-
justable angling allows for boundary tedding. Thick walled tubular tine arms hold up long after the flat bar
style ones would have bent. Hydraulic tilt and fold come standard.
Technical Specifications
PRZ-5500
Weight 1594 lbs.
Req. HP Minimum 35 HP
Working width 18’ 1”
Lift Hydraulic
Tilt Hydraulic
Rotor style U-joint
Rotors 4 / 24
Tires 18 x 8.5 / 8
• 18’ working width • Hydraulic tilt
• Overrunning ratchet clutch PTO • Heavy walled tubular arms
• High floatation tires • Integrated locking collars and hex shaft drive units
• Heavy built, rectangular tube frame • Double plated rotor supports
• Wheel fenders on inside tires • Adjustable wheel yoke, swivel and tilt
• Road trans tire
• Hydraulic lift

7
4 Rotor Tedder PRZ-5500
Introduction
1. Introduction
Before the rst use of the machine, you must thoroughly read and understand this instrucon manual, and follow all
the instrucons contained herein.
This instruction manual contains a description of hazards that can occur in case of non-compliance with safety
rules during operation and maintenance of the machine. The instruction manual specifies precautionary
measures to be taken to minimize or avoid risks.
This manual also contains principles of correct use of the machine and specifies the maintenance operations to
be performed.
If you do not understand any information contained herein, please contact the manufacturer directly.
ATTENTION!
Read the instruction manual before use.
ATTENTION!
This warning symbol alerts about a hazard. The warning symbol indicates an important hazard
information provided in the instruction manual. Please read the information, follow the in-
structions and exercise particular caution.

8
4 Rotor Tedder PRZ-5500
Introduction
2. Machine identification
Each tedder has its rating plate, containing the most important identification data. The rating plate is located on
the machine in such place, that it is easy to find and to read.
Manufacturer’s rating plate includes:
The full name of the manufacturer.
The serial number of the tedder.
The model number of the tedder.
Fig. 1 Rating plate

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4 Rotor Tedder PRZ-5500
Introduction
3. Rules of safe operation
3.1. User safety
The tedder can only be used by adults, who are properly qualified and have learned its operation and have
read this User Manual. The tedders should be operated with all necessary precautions, in particular:
• In addition to this instruction manual, also observe the general rules of health and safety at work.
• Observe warning symbols placed on the machine.
• It is strictly forbidden, to operate the machine by persons under the influence of alcohol or other in-
toxicants.
• Never allow the vehicle towing the tedder to be driven by a person other than the shredder operator,
and under no circumstances allow any other persons to be on the vehicle, or by the machine, during
its operation.
• The tedder may be operated by a person with the proper authorization to drive the vehicle to which it is
attached, in accordance with the manufacturer's instructions.
• The operating position of the operator, while working with the tedder is the cabin of the vehicle to
which the machine is attached.
• Please note, that there are many elements of the machine that may cause an injury (sharp edges, pro-
truding parts, etc.). While using the equipment, exercise particular caution when moving close to the
above-mentioned critical spots and obligatorily use the following personal protection equipment:
- protective clothing,
- protective gloves,
- safety shoes.
• It is forbidden to carry persons or objects on the machine.
• It is forbidden that the machine should be operated by persons who are not familiarized with the in-
struction manual.
• The person operating the tedder should be provided with a first-aid kit containing measures
for first aid, along with instructions regarding their use.
• When driving a vehicle with the Tedder attached, but not working machine, ensure the safe dis-
tance of spring tines from the ground (14-18cm).
• Before starting work, the tedder must be set in the transport position.
• Take special care when driving on public roads and comply with the applicable road traffic regula-
tions.
• The user is obliged to ensure the visibility of a machine during its transportation: use the reflective
markings and warning signs - may be included as an option.

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4 Rotor Tedder PRZ-5500
Introduction
• Adjust the transport speed to the condition of the road. The speed should not exceed 50km/h.
• Do not leave the vehicle with the machine on a hillside or other sloping surfaces, without securing
the vehicle from rolling down. Put wedges under the wheels of the vehicle.
• The tedder must be adjusted to working height, during its attachment to the vehicle.
• Any preparations, fitting, dismantling or adjustment can be performed only after the drive has been
switched off, the engine stopped, the vehicle immobilized and when all the moving parts of the ma-
chine have stopped.
• After first hour of operation, check the status of all separable connections, including screws.
• The tedder should be kept on a flat, level, paved surface, out of the reach of strangers and animals. Use
the support foot for stabilizing the tedder.
• Exercise caution during the hooking up and unhooking the tedder. Pay particular attention to the integ-
rity of the connections and pins through which the tedder is connected with the tractor.
• Before using you must check the condition of machine and of the vehicle it is attached to. The vehicle
and the tedder unit must be in good technical condition. Worn or damaged parts must be replaced
immediately.
• The tedder must be equipped with all the safety guards (provided by the manufacturer), preventing
access to any moving parts. The guards must be complete and fully operational.
• It is not allowed to work with the tedder without safety guards. It is not allowed to work with dam-
aged safety guards.
• It is not allowed to lift the tedder arms when the drive is switched on and rotors are rotating.
• It is not allowed to control the lever of hydraulic lift from outside of the tractor.
• Before beginning to work with the machine, you should familiarize yourself with the way it oper-
ates, occupational safety rules and recommendations for maintenance and adjustment procedures, by
reading this User Manual.
• The instruction manual should be kept on the machine. When letting the machine to other user, you
must ensure that it is in good mechanical condition, and that the instruction manual is also handed
over.
• Do not attach additional transport means to the machine.
• During commissioning, check the machine functions and make the initial adjustments.
• Due to the natural wear and tear the state and completeness of machine spring tines should be
controlled, using the recommendations described in the chapter. 7 Operation and maintenance”
and 6.6.5 Tedder tines operation”.

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4 Rotor Tedder PRZ-5500
Introduction
• When commissioning and transporng the machine, inspect its technical condion to check for
damage.
• It is forbidden to stand under the raised arms of the tedder, as it may result in being crushed
by the structural elements.
• When adjusng, do not place your ngers and limbs between the structural elements of the ma-
chine.
• It is forbidden to leave a tractor’s cabin when the machine is running, and before all the rotang
parts have stopped.
• Operator of the vehicle working with a tedder, must ensure that no person is approaching the ma-
chine during its operaon.
• Operator of the vehicle, working with a tedder, must ensure that no person is approaching the ma-
chine during its operaon, and people should maintain a distance of not less than 50 meters from
the working tedder.
• Before switching on the machine drive, place the machine in the working posion.
• You must not overload the PTO sha of the machine by engaging the clutch too quickly.
• When turning, reversing, or maneuvering the machine, you must ensure, that your visibility is ade-
quate, or get assistance from a properly trained person.
• It is prohibited to work while reversing the vehicle.
• When connecng the hydraulic lines, make sure that the hydraulic system is not pressur-
ized.
• Do not stay between the vehicle and the machine when the vehicle engine is running.
• Working on slopes exceeding 10% is not allowed.
• Exercise parcular cauon when working on slopes.
• When driving on curves and turning, switch o the PTO drive.
• It is forbidden to operate the machine too close to public areas (parks, schools, etc.) You must also
avoid stony grounds to keep stones and other objects being thrown from the machine.
• Do not allow the PTO working speed to exceed 540 rpm, while driving speed must be adjusted to
the type of work being done.
• Working with damaged or incomplete arculated power-take o sha is forbidden. It is strongly
forbidden to work without covers on moving parts.
• The jointed-telescopic sha has marks indicang, which end must be connected to the tractor be-
fore work please make sure that the direcon of rotaon of the sha is correct.
• Never leave the vehicle unaended with the engine running. Before leaving the driver's seat (the

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4 Rotor Tedder PRZ-5500
Introduction
• Aer work it is recommended to clean and wash the machine in the wash ed with a sewage
treatment plant or a seler to neutralize the resulng wastewater.
• The machine should be kept and stored in places protected from unauthorized access of persons
and animals, thus eliminang the risk of accidental injuries, an on a at, hardened surface, under a
protecve canopy.
• In case of failure, immediately turn o the drive transmied from the vehicle.
• When working with the machine, use hearing protecon headphones to minimize the exposure to
noise. In addion, it is recommended to close the doors and windows of the vehicle’s cabin.
Failure to follow the above rules may be dangerous for the operator and bystanders and
can cause damage to the tedder. The user is responsible for any damages caused by the
non- compliance to the above principles.

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4 Rotor Tedder PRZ-5500
Introduction
3.2. Residual risk assessment
BELCO Resources Equipment has made every effort to ensure that the design of the machine, and its intended
use, do not pose any risk to persons or the environment.
Due to the nature of work being done by the tedder and, for example, the inability to completely cover the
machine, certain risk factors may occur.
No. Hazard Hazard source (cause) Hazard protection measures
1 Overloading
the locomotor
system (physical
load)
Working in a standing posi-
tion, inclined-forced position,
walking, moving objects
Reading and understanding the instruction manual,
workplace training including lifting standards for
the manual transportation labor, proper techniques
for lifting and carrying weights, use of another per-
son's assistance, moving devices such as jacks,
winches
2Fall on the
same level
(tripping, slip-
ping, etc.)
Uneven terrain, messy envi-
ronment – e.g. objects stand-
ing or lying around, cables
lying on communication roads,
slippery surfaces.
Suitable footwear, leveled terrain, paying attention,
maintaining order, familiarization with the instruc-
tion manual
3Hitting station-
ary, protruding
parts of the ma-
chine
Machine and its surroundings Proper positioning of a machine, safe space to move
around, proper organization of work, paying atten-
tion, familiarization with the instruction manual
4Being hit by
moving objects
Tedded plants, accidentally
removed soil, stones
Maintaining caution, marking the danger zone, ban-
ning walking in the immediate surrounding of the
working machine, banning staying in the immediate
surrounding of the working machine, use of person-
al protective equipment (helmet, safety glasses),
Reading the instruction manual
5Sharp, danger-
ous edges
Protruding structure elements
of the machine, use of hand
tools
Personal protective equipment – protective gloves, but-
toned up work clothes, paying special attention
6Transmissions Power take-off shaft, no
guards of movable parts
Do not move around, approach a machine, which is
running. Become familiar with the User Manual
7Weight of the
standing ma-
chine
Improper mounting, aggregat-
ing, wrong setting of the ma-
chine, improper operation
Paying special attention, use of personal protective
equipment - safety footwear, protective gloves,
secure setting of the machine, help of another per-
son, use of lifting jacks, davits, familiarization with
the instruction manual

Rev. 04/23

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4 Rotor Tedder PRZ-5500
Important Safety Information
Safety
It is important that you read the entire manual and to become familiar with this product before you begin using
it. This product is designed for certain applications only. The manufacturer cannot be responsible for issues
arising from modification. We strongly recommend this product not be modified and /or used for any applica-
tion other than that for which it is designed. If you have any questions relative to a particular application, DO
NOT use the product until you have first contacted us to determine if it can or should be performed on the
product.
Read and understand this manual and all safety signs before operating and maintaining . Review the safety in-
structions and precautions annually.
Safety Signal Words
TAKE NOTE! This safety alert symbol found though out this manual is used to call you attention to in-
structions involving you personal safety and the safety of others. Failure to follow these instructions can
result in injury or death.
This symbol means:
Attention!
Become alert!
Your safety is involved!
Note the use of the signal words, DANGER, WARNING and CAUTION with the safety messages.
The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.

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4 Rotor Tedder PRZ-5500
Important Safety Information
General Safety Guidelines
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. De-
signers and manufacturers build in as many safety features as possible. However, every year many accidents
occur which could have been avoided by a few seconds of thought and a more careful approach to handling
equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
To avoid personal injury, study the following precautions and insist those working with you, or for you, follow
them.
Replace any DANGER, WARNING, CAUTION or instruction safety decal that is not readable or is missing.
Location of such decals are indicated in this manual. Do not attempt to operate this equipment under the influ-
ence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a
responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per-
sons to operate or assemble this unit until they have read this manual and have developed a thorough
understanding of the safety precautions and of how it works.
To prevent injury of death, use a tractor equipped with a Roll Over Protection System (ROPS). Do not paint
over, remove or deface any signs or warning decals on your equipment. Observe all safety signs and practice
the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question -
Don’t try it!
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replaced parts that displayed a safety sign should also display the current safety sign
• Safety signs are available from your Distributor or Dealer Parts Department or the factory.
Safety Decal Care

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4 Rotor Tedder PRZ-5500
Important Safety Information
How to install Safety Signs:
• Be sure that the installation area is clean and dry.
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the decal over the specified area and carefully press the small portion with the exposed sticky back-
ing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.
• Carefully study and understand this manual.
• Do not wear loose-fitting clothing, which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• Assure that all tires are inflated evenly.
• Give the unit a visual inspection for any loose bolts, worn parts or cracked welds, and make necessary re-
pairs. Follow the maintenance safety instructions included with this manual.
• Be sure that there are no tools lying on or in the equipment.
• Do not use the unit until you are sure that the area is clear, especially of children and animals.
• Don’t hurry the learning process or take the unit for granted. Ease into it and become familiar with your
new equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other opera-
tors with its operation before using.
• Use a tractor equipped with a Roll Over Protection System (ROPS) and fasten your seat belt prior to start-
ing engine.
• The manufacturer does not recommend usage of tractor with ROPS removed.
• Move tractor wheels to the widest recommended settings to increase stability.
• Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a mechanical retainer
and attach safety chain.
• Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the
equipment.
• Do not use the unit until you are sure that the area is clear, especially of children and animals.
Before Operation

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4 Rotor Tedder PRZ-5500
Important Safety Information
• Children should not be allowed on the product.
• Clear the area of small children and bystanders before moving the feeder.
• If using a towing unit, securely attach feeder by using a hardened 3/4” pin, a metal retainer, and safety
chains if required. Shift towing unit to a lower gear before going down steep downgrades, thus using the
engine as a retarding force. Keep towing vehicle in gear at all times. Slow down for corners and rough ter-
rain.
• Make sure you are in compliance with all local and state regulations regarding transporting equipment on
public roads and highways. Lights and slow moving signs must be clean and visible by overtaking or on-
coming traffic when feeder in transported.
• Beware of bystanders, particularly children! Always look around to make sure that it is safe to start the
engine of the towing vehicle or move the unit. This is particularly important with higher noise levels and
quiet cabs, as you may not hear people shouting.
• NO PASSENGERS ALLOWED! Do not carry passengers anywhere on, or in, the tractor or equipment,
except as required for operation.
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate or adjust your equipment while it is moving.
• When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the PTO,
shut off the engine and remove the ignition key.
• Be especially observant of the operating area and terrain. Watch for holes, rocks or hidden hazards. Always
inspect the area prior to operation.
• DO NOT operate near the edge of drop-offs or banks.
• DO NOT operate on steep slopes as overturns may result.
• Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
During Operation

19
4 Rotor Tedder PRZ-5500
Important Safety Information
• Adopt safe driving practices.
• Keep the brake pedals latched together at all times. Never use independent braking with machine in tow
as loss of control and/or upset of unit can result.
• Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an
emergency stop to be safe and secure. Keep speed at a minimum.
• Reduce speed prior to turns to avoid the risk of overturning.
• Avoid sudden uphill turns on steep slopes.
• Always keep the tractor or towing vehicle in gear to provide engine braking when going downhill. Do not
coast.
• Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm machinery on public
roads.
• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles
on the highway during daylight and nighttime transport. Various safety lights and devices are available
from your dealer.
• The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their
use. Local laws should be checked for all highway and marking requirements.
• When driving the tractor and equipment on the road or highway under 40 kph (20 mph) at night or during
the day, use the amber warning lights and a slow moving vehicle (SMV) identification emblem.
• Plan your route to avoid heavy traffic.
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridg-
es, intersections, etc.
• Be observant of bridge loading ratings. Do not cross bridges rated at lower than the gross weight at which
you are operating.
• Watch for obstructions overhead and to the side while transporting.
• Always operate in a position to provide maximum visibility at all times. Make allowances for increased
length and weight of the equipment when making turns, stopping the unit, etc.
• Pick the most level route when transporting across fields. Avoid the edges of ditches or gullies and steep
hillsides.
• Be extra careful when working in inclines.
Highway and Transport Operations

20
4 Rotor Tedder PRZ-5500
Important Safety Information
• Maneuver the tractor or towing vehicle at safe speeds.
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
• Avoid loose fill, rocks and holes, they can be dangerous for equipment operation or movement.
• Allow for unit length when making turns,
• Operate the towing vehicle from the operator’s seat only.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while
standing alongside of unit.
• Never leave running equipment attachments unattended.
• As a precaution, always recheck the hardware on equipment following every 100 hours of operation. Cor-
rect all problems. Follow the maintenance safety procedures.
Highway and Transport Operations