Tatu Marchesan GAT 800 User manual

OPERATOR’S
MANUAL
GAT 800 / GAT 1000GAT 800 / GAT 1000
GATR / GATGGATR / GATG
GATG-RO / GATG-LDGATG-RO / GATG-LD
GATG-BR 2.0TGATG-BR 2.0T

Dealer:
Owner:
Firm / Farm:
City: State:
No. of the Certificate of Guarantee:
Serial / No.:
Date: Invoice No.:
Product:
Notes:
IDENTIFICATION

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HOISTS - Rev. 07 - Apr/22
Introduction
This operator's manual helps on the assembly process and
provides the necessary information for the correct operation
and maintenance, thus assuring a higher yield, safety and
durability. This manual contains the necessary information for
the best performance of your equipment. The operator and the
maintenance staff must carefully read the entire manual before
working with the equipment. They must also read and understand
the safety recommendations.
For any further explanation or in the case of technical
problems that may arise during the service, consult your dealer
and the Technical support department of the factory, as they can
ensure the fully functioning of your TATU equipment.
We reiterate that a careful read and an observation of every
item on this manual are needed to assure a greater lifetime of
your equipment.
MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A.MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A.
Marchesan Av., 1979 - Zip Code 15994-900 - Matão - SP - Brazil
Telephone [phone]
www.marchesan.com.br

2HOISTS - Rev. 07 - Apr/22
Table of contents
1. To the owner 03
2. To the operator 04 to 13
3. Data sheet 14 to 17
4. Components 18 to 24
5. Assembly 25 to 43
GAT 800 assembly 25
GAT 1000 assembly 26
GATR assembly 27
GATG assembly 28
GATG-RO assembly 29 & 30
GATG-BR 2.0T assembly 31 & 32
GATG-LD assembly 33 to 35
Safety valve 36
Hydraulic circuit 37 to 43
6. Set-up instructions 44 to 48
Preparing the tractor 44
Preparing the equipment / Tractor precautions 45
Hitching to the tractor 46 to 48
7. Adjustments and operations 49 to 54
Adjustment bar 49
Lifting cylinder position adjustment 50
Rear hitch / Adjustable gauge 51 & 52
Operations - important points 53 & 54
8. Optional 55 to 57
9. Maintenance 58 to 66
Lubrication / Lubrication points 58 & 59
Wheel support hubs lubrication 60
Hydraulic cylinder maintenance / assembly 61 & 62
Hydraulic safety 63
Tires ination 64
Troubleshooting guide 65
Hoist maintenance 66
10. Important data 67
11. Important 68

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HOISTS - Rev. 07 - Apr/22
1. To the owner
General information
- The warranty shall not be applied to any equipment or any part that has been altered
elsewhere than at the place of manufacture, or which the original purchaser thereof
at retail has used or allowed to be used parts, not made or supplied by Marchesan.
NOTE
The acquisition of any Tatu product assures to the original purchaser the following rights:
- Warranty certificate;
- Operator's manual;
- Technical assistance by the dealer on equipment delivery.
However, the owner must check the condition of the equipment on delivery, as well as
knowing the warranty terms.
Special attention should be given to the safety recommendations, operation precautions
and maintenance of the equipment.
The instructions in this manual indicates how to get the best performance and allow
the operator to get maximum income, increasing the equipment lifetime.
This manual should be read by operators and maintenance staff.
IMPORTANT!
- Only people who own a full knowledge of the tractor and equipment must transport,
operate and carry out any maintenance on them;
- Marchesan is not responsible for any damage caused by accident on transporting,
misuse or inadequate storage, either by negligence and/or lack of experience from
any person;
- Marchesan is not responsible for any damage caused by unpredictable situations
or for the incorrect use of the equipment.
Right and left hand side indications are made observing the equipment from the rear.
To order any parts or request technical assistance services, it is required to provide
the data contained on the nameplate, which is located on the equipment's frame.

4HOISTS - Rev. 07 - Apr/22
Working safely
Read and understand the information before making any
adjustment or maintenance.
Follow every recommendation, warning and safety practice
that can be found inside this manual, as any accident may lead
to injuries or death.
REMEMBER, ACCIDENTS MUST BE AVOIDED!REMEMBER, ACCIDENTS MUST BE AVOIDED!
ATTENTION!
- This symbol is a warning used to prevent accidents.
- The instructions under this symbol refers to the safety of the operator, mechanician
or third parties, therefore they should be carefully read and observed. If the safety
instructions are not being followed, a serious accident or even death may occur.
This equipment is simple to operate, requiring however the basic and essential cautions
to its handling.
Always keep in mind that safety requires constant attention, observation and prudence
during work, transportation, maintenance and storage. The security aspects must be
carefully observed to avoid accidents.
2. To the operator
Be careful with the environment
Dear operator!
Respect the ecology. Do not throw trash away. This gesture of
goodwill helps to protect our environment.
Products such as oil, fuel, filters, batteries and others are spilt over
the soil and can penetrate to the underground layers, compromising
nature. Ecological and conscious disposal of them should be done.
Recycle damaged and disposable items to preserve a clean
environment.

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HOISTS - Rev. 07 - Apr/22
2. To the operator
Working safely
Never use your bare hands to check hydraulic leaks, the high pressure
can cause injuries.
Never attempt to change the adjustments, clean or lubricate the
equipment when the same is switched on or in movement.
Be careful while driving on slopes. Risk of overturn.
Prevent that chemical products (i.e.: fertilizers and treated seeds)
make any contact with your skin or clothes.
Keep access and work places clean or free from oil and grease. Risk
of accidents.
Never transport the equipment on highways or paved roads. Avoid
that the tractor wheels touch the drawbar in sharp turns.
Always use the safety locks to carry out any maintenance or to
transport the equipment.

6HOISTS - Rev. 07 - Apr/22
2. To the operator
Keep away from the moving elements of your equipment, as they may
be sharp and cause accidents. Always use protective gloves.
Working safely
Every professional should be oriented when lifting and carrying heavy
loads to avoid any serious accident or injury that a bad execution of
this process may cause..
Have extreme caution when operating with the power take-off (PTO),
which you should not get closer during operation.
The presence of any other people on the tractor or equipment is stricly
forbidden.
Have extreme caution when driving under electrical power lines. Any
contact may result in severe shocks, injuries or death.

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HOISTS - Rev. 07 - Apr/22
2. To the operator
Personal protective equipment (PPE)
The personal protective equipment must be used as stated by the Ministry of LaborThe personal protective equipment must be used as stated by the Ministry of Labor
and Employment on the working standards.and Employment on the working standards.
Protective clothing must be used. Avoid tight or hanging clothes thatProtective clothing must be used. Avoid tight or hanging clothes that
may become entangled to the moving parts of the equipmentmay become entangled to the moving parts of the equipment.
Use earplugs or muffs to avoid loud noises that may lead toUse earplugs or muffs to avoid loud noises that may lead to
complications or hearing loss.complications or hearing loss.
The foot protection will prevent damages from the impact of objects,
nails or bolts scattered on the floor, crushing hazards, injuries from
falling on slippery or wet areas and so on. Always use foot protecion
during the job.
Use gloves to protect your hands and arms from the abrasiveUse gloves to protect your hands and arms from the abrasive
elements (that may cause cuts or scratches). Whenever assemblingelements (that may cause cuts or scratches). Whenever assembling
or disassembling the equipment, use safety gloves.or disassembling the equipment, use safety gloves.
The safety glasses protect the eyes from any type of debris that wouldThe safety glasses protect the eyes from any type of debris that would
cause irritation or injuries.cause irritation or injuries.
Use the respiratory protection to filter the air and avoid that any dirtUse the respiratory protection to filter the air and avoid that any dirt
particles or material debris may be inhaled by the worker, what wouldparticles or material debris may be inhaled by the worker, what would
compromise its respiratory system.compromise its respiratory system.
The safety helmet protect the worker's head from any injury that wouldThe safety helmet protect the worker's head from any injury that would
be caused by falling objects.be caused by falling objects.
- Only certied PPE must be used.
NOTE
- Safety must be present on every working step to avoid accidents, such as the
impact of objects, falling, noises, cuts and similar. Therefore, the working person is
subject to inner and outer damages to the body.
ATTENTION!

8HOISTS - Rev. 07 - Apr/22
2. To the operator
1. Only trained and qualified personnel are allowed to operate the equipment.
2. While working or during transportation, only the presence of the operator is
allowed on the tractor.
3. Do not allow any passengers on the equipment.
4. Do not allow children to play or to get over the equipment while it is operating,
during transportation or storage.
5. When setting the equipment to transport position, check if there are no
people or animals close or under it.
6. Use personal protective equipment (PPE).
7. Wear appropriate clothes and footwear. Avoid tight or hanging clothes thatAvoid tight or hanging clothes that
may become entangled to the moving parts of the equipmentmay become entangled to the moving parts of the equipment.
8. Never operate the equipment without its protective devices.
9. Have full knowledge of the soil before starting to work. Use the speed
which is suitable to the conditions of the ground or pathways to be covered.
Provide the delineation of obstacles or hazardous locations.
10.Carefully check the transport width on narrow locations.
11.Be careful while hitching the equipment to the tractor.
12.Only pull the equipment using a tractor with appropriate power.
13.Do not drive the equipment under the influence of alcohol or any soothing/
stimulating medicine, as it may result in a serious accident.
14.In case of a fire outbreak or any possible hazard, the operator must leave the
area as fast as possible and look for a safe place. Always have emergency
numbers in hands.
15.In case of emergency, know how to stop the tractor and equipment quickly.
General and mandatory safety measures

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HOISTS - Rev. 07 - Apr/22
General and mandatory safety measures
2. To the operator
16.Always shut down the engine, remove the key and use the handbrake before
leaving the tractor seat.
17.Never attempt to change the adjustments, clean or lubricate the equipment
while it is moving.
18.Whenever unhitching the equipment, either on the field or shed, do it on a
flat and firm surface. Make sure that the equipment is properly supported.
19.We suggest that you carefully read the manual, as it will be a guide for
periodic verifications that need to be done and will allow that you assure the
maintenance of your equipment.
20.Fasten the safety chain between the tractor and equipment.
21.Do not allow any person or animal to get under the equipment at any time.
22.If there is any doubt after reading it, ask your dealer. For more complicated
operations, there will be the right person to help you there.
23.Please check the general safety instructions on the back cover of this
manual.

10 HOISTS - Rev. 07 - Apr/22
2. To the operator
1. Use adequate ramps to load or unload the equipment. Do not make the
loading on ditch banks, it can cause a serious accidents.
2. When lifting with a hoist, use the appropriate points to lift.
3. Fasten the moving parts that may get loose and cause accidents.
4. Underpin the equipment wheels appropriately.
5. Use chock blocks and safety chains to secure the equipment to the truck or
trailer during the transport.
6. Stay away from the straps, cables or chains that are working under load.
7. Make sure the SMV (Slow moving vehicle) sign, and all the lights and
reflectors that are required by the local highway and transport autorithies are
in place, are clean and can be seen clearly by all overtaking and oncoming
traffic.
8. After 8 to 10 km transporting, please inspect the load condition. Repeat this
procedure every 80 to 100 km. Give more attention when transporting the
equipment on rough roads, slopes and other adverse conditions.
9. Always be careful with the load height, especially when passing under
electrical power lines, bridges and others.
10.Check all laws and regulations regarding the height limits and load width
while transporting the equipment on truck or trailer. If necessary use banners,
lights and other devices to give adequate warning to the other drivers.
Marchesan does not advise the equipment traffic on highways, because this practice
involves serious security risks in addition to being prohibited by the current existing traffic
law. The transportation for long distances should be done on truck, trailer or others by
following these safety guidelines:
Transportation over truck or trailer

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HOISTS - Rev. 07 - Apr/22
2. To the operator
Working safety standards
It is important to have knowledge not only about the functioning, operation of the
equipment and its technology, but also the working legal aspects when using the equipment,
such as: safety standards, operator's manual and working safety. The equipment and tools
used on the rural area must be properly handled, otherwise health and safety of involved
personnel may be compromised.
The operator must be capable and authorized to operate the tractor, meaning that that
person must comprehend the functioning instructions of the tractor and know about the
safety standards regarding the job that will be performed.
The Ministry of Labor and Employment created safety standards that aim to decrease
the risk of accidents that may occur to the rural worker. Related to the subject of agicultural
machines and equipments, we specifically cited the NR 06, NR 12, NR 17 and NR 31
standards.
Regulatory Standard - NR 06:
• For purposes of applying this Regulatory Standard, personal protective equipment
(PPE) is considered any device or product that is worn by an individual worker for protection
against risks that could threaten safety and health at work.
Regulatory Standard - NR 12:
• This Regulatory Standard and its annexes provide technical references, basic
principles and protective measures to ensure the health and physical integrity of workers
and establishes minimum requirements for the prevention of accidents and occupational
diseases in the design stages and use of machinery and equipment of all kinds, and also to
its manufacture, importation, trading, exhibition and cession in any way. It is understood as
using phase the construction, transportation, assembly, installation, adjustment, operation,
cleaning, maintenance, inspection, disabling and dismantling of machinery or equipment.
Regulatory Standard - NR 17:
• The purpose of this Regulatory Standard is to establish parameters for the adaption
of the working conditions to the psycho-physiological characteristics of the workers in order
to provide maximum comfort, safety and efficient performance.
• The working conditions include the aspects of lifting, carrying and unloading materials,
furnitures, equipments and environmental conditions of the job and the organization of
work itself.
Regulatory Standard - NR 31:
• This Regulatory Standard has the purpose to establish the precept to be applied on
the organization and on the working environment, in order to make compatible the planning
and development of agriculture, livestock, forestry, forest exploration and aquaculture with
safety on the working environment.

12 HOISTS - Rev. 07 - Apr/22
05.03.03.1920
PPEERRIIGGOO
DDAANNGGEERR
PPEELLIIGGRROO
Antes de desacoplar o guincho, colocar os descansos de
segurança (A e B).
Before disengaging the hoist place the safety parking
stands (A and B).
Antes de desenganchar el guinche, colocar los descansos
de seguridad (A y B).
A
A
B
B
2. To the operator
P
P
E
E
R
R
I
I
G
G
O
O
D
D
A
A
N
N
G
G
E
E
R
R
P
P
E
E
L
L
I
I
G
G
R
R
O
O
05.03.03.1822
Não exceder o ângulo de giro. Quando
em operação, não permita a entrada de
pessoas na área de giro do GATG.
Do not exceed the swinging angle
range. At work, do not allow people
to reach the GATG swinging area.
No exceda el ángulo de giro. Durante el
trabajo, no permita que persona alguna
se ubique en el area de giro del GATG.
Safety decals
The safety decals warn about the equipment points that require more attention and
they should be kept in good repair. If these decals become damaged or illegible, replace
them. Marchesan provides decals, upon request and indication of the respective serial
number.

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HOISTS - Rev. 07 - Apr/22
2. To the operator
600 kg (1,323 Lbs)
Capacidade Máxima de Carga:
Capacidad Máxima de Carga:
Maximum Load Capacity:
05.03.03.2826
GAT 800 model
700 kg
(1,543 Lbs)
Capacidade Máxima de Carga
Capacidad Máxima de Carga
Maximum Load Capacity
05.03.03.2827
1200 kg
(2,646 Lbs)
Capacidade Máxima de Carga
Capacidad Máxima de Carga
Maximum Load Capacity
05.03.03.2536
GAT 1000 model GATR model
Capacidade Máxima de Carga
2.000 kg
(4,410 Lbs)
Capacidad Máxima de Carga
Maximum Load Capacity
05.03.03.3114
800 kg
(1,764 Lbs)
Capacidade Máxima de Carga
Capacidad Máxima de Carga
Maximum Load Capacity
0503033488
GATG, GATG-RO and GATG-BR model GATG-LD model
Quantity Model Serial number
1GAT 800 decal set 05.03.06.0921
1GAT 1000 decal set 05.03.06.0922
1GATR decal set 05.03.06.0920
1GATG decal set 05.03.06.0923
1GATG-RO decal set 05.03.06.0924
1GATG-LD decal set 05.03.06.1938
1GATG-BR 2.0T decal set 05.03.06.1772
3Lifting points decal 05.03.03.4078
1Read the manual decal 05.03.03.1428
1Lubricate and tighten daily decal 05.03.03.1827
1Danger decal 05.03.03.1822
1Hoist disengaging decal 05.03.03.1920
1Grip coupler colors decal 05.03.03.4499
1GAT 800 maximum load capacity decal 05.03.03.2826
1GAT 1000 maximum load capacity decal 05.03.03.2827
1GATR maximum load capacity decal 05.03.03.2536
1GATG, GATG-RO & GATG-BR maximum load capacity decal 05.03.03.3114
1GATG-LD maximum load capacity decal 05.03.03.3488
Decal set

14 HOISTS - Rev. 07 - Apr/22
3. Data sheet
Intended use of the equipment
Prohibited use of the equipment
1. To avoid damages, serious accidents or death, do NOT allow passengers on any part
of the equipment.
2. The equipment must not be used by an inexperienced operator or one that do not
know every conduction, operation and command controlling techniques.
The GAT 800, GAT 1000, GATR, GATG, GATG-RO, GATG-BR 2.0T and GATG-LD
hoists are useful in any land to optimize the harvest of citrus fruits and to move loads. Both
operation and transport are done using the three-point hitch of the tractor.
The GATR, GATG, GATG-RO, GATG-BR 2.0T and GATG-LD models have tires that
relieve the hydraulic lift of the tractor, allowing a safer operation with a greater efficiency.
The hoists use a common hook or the four-tipped one (specially designed for BIG-BAG).
The jack keeps the hoist in a vertical position to facilitate hitching. The rear hitch
(available for the GATG, GATR, GATG-RO, GATG-BR and GATG-LD models) allows the
traction of wagons without the need to uncouple the hoist.
The GATG, GATG-RO, GATG-BR and GATG-LD ninety-degree turning angle allows
an operation in a reduced area, inside orchards.
This equipment meets the ABNT NBR and ISO applicable standards.

15
HOISTS - Rev. 07 - Apr/22
Type:................................................................................................................Hoist mounted type
Model:...............................................................................................................................GAT 800
Elevation:........................................................................................................................2,300 mm
Maximum load capacity:..................................................................................................... 600 kg
Weight:.................................................................................................................... 70 kg
Tractor required (cv): .................................................................................................... 70
Type:................................................................................................................Hoist mounted type
Model:.............................................................................................................................GAT 1000
Elevation:........................................................................................................................3,500 mm
Maximum load capacity:..................................................................................................... 700 kg
Weight:...................................................................................................................250 kg
Tractor required (cv): .................................................................................................... 70
GAT 800
Type:............................................................................................ Hoist mounted type with wheels
Model:...................................................................................................................................GATR
Elevation:........................................................................................................................5,300 mm
Maximum load capacity:.................................................................................................. 1,200 kg
Vertical bar height:.........................................................................................................3,400 mm
Width between wheels:................................................................................................ 1,340 mm*
Tires:..................................................................................... 7.50 x 16 - 10 tarps (60 PSI)
Weight: ............................................................................................................................... 525 kg
Tractor required (cv): .................................................................................................... 70
* Distance between the center of the tires.
3. Data sheet
GAT 1000
GATR

16 HOISTS - Rev. 07 - Apr/22
Type:................................................................................................ Hoist mounted type revolving
Model:...................................................................................................................................GATG
Elevation:........................................................................................................................6,250 mm
Maximum load capacity:.................................................................................................. 2,000 kg
Vertical bar height:.........................................................................................................3,450 mm
Width between the wheels:.......................................................................................... 2,495 mm*
Tires:....................................................................................... 11L - 15 / 10 tarps (44 PSI)
Weight: ............................................................................................................................... 815 kg
Tractor required (cv): .................................................................................................... 70
* Distance between the center of the tires.
Type:................................................................................................ Hoist mounted type revolving
Model:.......................................................................................................................... GATG - RO
Elevation:........................................................................................................................6,250 mm
Maximum load capacity:.................................................................................................. 2,000 kg
Vertical bar height:.........................................................................................................3,450 mm
Width between wheels:................................................................................................ 2,400 mm*
Tires:....................................................................................... 11L - 15 / 10 tarps (44 PSI)
Weight: ............................................................................................................................... 985 kg
Tractor required (cv): .................................................................................................... 70
* Distance between the center of the tires.
GATG
3. Data sheet
GATG - RO

17
HOISTS - Rev. 07 - Apr/22
Type:......................................................... Hoist mounted type revolving adjustable wheel gauge
Model:.................................................................................................................. GATG - BR 2.0T
Elevation:........................................................................................................................6,250 mm
Maximum load capacity:.................................................................................................. 2,000 kg
Vertical bar height:.........................................................................................................3,450 mm
Width between wheels:.............................................................................. 2,100 and 2,990 mm*
Tires:....................................................................................... 11L - 15 / 10 tarps (44 PSI)
Weight: .............................................................................................................................1,035 kg
Tractor required (cv): .................................................................................................... 70
* Distance between the center of the tires.
Type:............................................................ Hoist mounted type revolving with articulating boom
Model:...........................................................................................................................GATG - LD
Elevation:........................................................................................................................7,550 mm
Maximum load capacity:..................................................................................................... 800 kg
Vertical bar height:.........................................................................................................3,450 mm
Width between the wheels:........................................................................ 2,100 and 2,990 mm*
Tires:....................................................................................... 11L - 15 / 10 tarps (44 PSI)
Weight: ............................................................................................................................ 1,190 kg
Tractor required (cv): .................................................................................................... 70
* Distance between the center of the tires.
GATG - BR 2.0T
3. Data sheet
GATG - LD

18 HOISTS - Rev. 07 - Apr/22
01 - Fixed frame 02 - Drawbar
03 - Hook 04 - Junction axle
05 - GAT 800 MF
GAT 800
4. Components
0202
0303 0101
0404
0505
IMPORTANT
- The GAT 800 MF (5) model is specific for Massey Ferguson tractors.