Teagle Telehawk Installation and operation manual

15287
03/19

Ref. Description
1Grease Nipple – Rear
Bed Chain Roller Bush
2Grease Nipples x 2 – At
ends of SC Chute Ram
Ref. Description
3Grease Nipples x 4 –
SC Swivel mechanism
Ref. Description
4Grease Nipple - Cross
eater earing
5Grease Nipple - Bed
Chain front roller
earing
For More Detailed Information See Pages 10 to 11
1.
3.
2.
4.
5.
1.

EC Declaration of Conformity
conforming to EEC Directive 2006/42/EC
Teagle Machinery Ltd.
Blackwater
Truro
Cornwall
TR4 8HQ
United Kingdom
declares in sole responsi ility that the
TELEHAWK
Spreader
to which this certificate applies
conforms to the essential Health and Safety requirements of
EEC Directive 2006/42/EC & 2004/108/EC.
To effect correct application of the essential
Health and Safety requirements stated in
the EEC Directives, the following harmonised standards were consulted:
BS EN ISO 12100-1
BS EN ISO 12100-2
BS EN ISO 13857:2008
BS EN 703:2004 + A1:2009
Signed:
Duncan Wilson (Engineering Director)
Dated: 9th May, 2014
Person authorised to compile Technical File
Duncan Wilson,
Teagle Machinery
Blackwater, Truro
Cornwall, TR4 8HQ
United Kingdom
Machine Serial No. . . . . . . . . .

SAFETY FIRST!
1. READ THE INSTRUCTION BOOK THOROUGHLY
efore attempting to operate or carry out any
maintenance on the machine. If you do not
understand any part of this manual, ask your dealer
for assistance.
2. ALWAYS CARRY OUT SAFE
MAINTENANCE. Never clean, adjust or
maintain the machine until the engine has een
stopped, the machine come to rest, lowered to the
ground and the key removed.
3. NEVER WORK UNDER A MACHINE RAISED
ON THE LOADER unless it is securely
supported.
4. NEVER OPERATE THE MACHINE WITH ANY
PARTS OR GUARDS MISSING. Check that all
guards are in good condition and in place efore
operating the machine.
5 OPERATE SAFELY. Before starting work, check
that there are no persons or animals in the
immediate vicinity of the machine or loader. Always
maintain full control of the loader and machine.
Ensure that you know how to stop the loader and
machine quickly in case of emergency.
6. NEVER STAND BETWEEN THE MACHINE
AND THE LOADER WHEELS.
8. DO NOT WEAR LOOSE OR RAGGED CLOTHING
9. BEWARE OF DUST. Under dusty conditions, keep
the ca windows and doors closed. The use of a
dust mask conforming to EN149 is strongly
recommended.
10. BEWARE OF HIGH NOISE LEVELS. Some
loader/implement com inations give noise
levels in excess of 90dB at the operator's ear.
Under such circumstances, ear defenders should e
worn. Keep ca windows and doors closed to
reduce noise level.
Throughout this hand ook, the term `loader' is used to
refer to the power source used to drive the machine. It
does not necessarily refer to a conventional agricultural
loader, telescopic handler or loader.
HEALTH AND SAFETY AT WORK
Our equipment is designed so as to conform with
current Health & Safety Regulations and therefore
poses no significant hazard to health when properly
used. Nevertheless, in the interests of all concerned, it
is essential that equipment of our manufacture is used
in accordance with the instructions that are supplied or
are availa le from our Technical Staff.
Legislation requires that all operators are instructed in
the safe operation, cleaning and maintenance of
equipment and machines. This hand ook forms part of
that instruction and it must e read and understood
efore fitting the machine onto the loader or attempting
to use it.
Your supplier is responsi le for carrying out any
necessary pre-delivery inspection, fitting the machine
onto the loader and test running. The supplier must
also give instruction in the safe use, maintenance and
adjustment of the machine.
In the interests of safety, please ensure that the
instructions referred to a ove are rought to the
attention of all your employees who are to use the
equipment. We recommend that the use of this
equipment is restricted to capa le trained operatives.
Persons under the age of sixteen should not operate the
machine and should e kept away from where it is eing
used.
WARRANTY
The standard warranty is against faulty materials and
workmanship. Components supplied as part of the original
machine, ut manufactured y another company, e.g.
hydraulic motors, valve locks etc, are su ject to the
original manufacturer's conditions and warranty.
Where repairs are carried out under warranty:-
a) Claims for the fitting of non original parts will not e
considered unless prior agreement has een o tained.
) The repairer must e advised that the work is to e the
su ject of a warranty claim eforehand.
c) Any claim must e su mitted within four weeks of the
repair.
d) The damaged parts must e retained for inspection and
returned carriage paid if required.
The right to withdraw warranty is reserved if:-
a) Non-original parts are fitted.
) The machine has een a used, adly maintained or
used for purposes other than that for which it was
designed.

INDEX
INSTRUCTIONS Page
Specifications 2
Explanation of pictograms 2
Decals 2
Safety 4
Left and right hand 4
Use of the Telehawk 4
Use on the pu lic highway 4
Loader Specification 4
Fitting the junction ox onto the loader 5
Fitting the control ox onto the loader 5
Preparation of the Telehawk 5
Fitting the Telehawk onto the loader 5
Operation 5
Commencing Operation 6
Maintenance 7
Disposal 9
FAULT FINDING CHART
Part 1 10
Part 2 11
PARTS LISTS
Decals 3
Body 12
Top housing 14
Chute ram 15
Cross eater & drive 16
Floor assem ly 18
Inline Oil Filter 19
Bed chain speed adjustment 20
Electric controls 21
Transport rackets 21
Hydraulic hoses 22
Solenoid\electric control valves 23
1

SPECIFICATIONS
Specifications TELEHAWK
Cham er Width 1.4m
Swivel Chute Discharge Height 2.4m
Swivel Chute Rotation Angle 280 degrees
Overall Width (Chutes Closed) 1.69m
Max. Overall Width 1.69m
Overall Height - Max 2.52m
Overall Height - Min 2.41m
Overall Length - (without rackets) 3.70m
Max. Round Bale Diameter 1.50m
Max. Rectangular Bale Size 1.2m x 1.2m x 2.5m
Weight (without rackets) 1270kg
Max. Hydraulic Oil Pressure 210 ar
Max. Hydraulic Oil Flow 125 litres/minute
Min. Hydraulic Oil Flow 65 litres/minute
Time Averaged Sound Power 92dBA
Minimum Loader Size 2.6 tonne lift
Vertical Load At Hitching Point -Un-laden 1360kg
Vertical Load At Hitching Point -Laden 1860kg
2
Do Not Allow Any One To Ride
On The Machine Please Read Instruction Book
Before Using The Machine
Beware Thrown O jects
Keep Your Distance
EXPLANATION OF PICTOGRAMS
Loader Control Box Panel

33
Allow Rotor To Stop Before Removing
Blockage With Tool Provided
Maximum Hydraulic Circuit Pressure
Max Flow And Direction Blockage Removal Tool
DECALS
Description Part No. Q’ty Description Part No. Q’ty
Teagle - front housing DL1320 1Do not permit riders DL1036 2
Teagle - sides DL1389 2Read instruction ook DL1006 1
Telehawk DL1393 2Blockage removal tool DL1070 1
Swish LH DL1383 1Fingers eing severed DL1033 2
Swish RH DL1384 1Thrown o jects DL1039 1
Serial num er plate DL2059 1Pop rivets FAS9069 2
Max flow 125 lpm DL1390 1Max pressure DL1391 1
* Important Note: 27.5 Imp Gal/
min = 33.0 US Gal/min

SAFETY
In addition to the standard safety guidelines listed at the
eginning of this hand ook, the following special safety
items apply to the Telehawk.
1 The machine shall e operated y one person
only.
2NEVER put your hands inside the delivery
chutes. In the event of a lockage clear it
using the Blockage Removal Tool provided,
located on the front of the lower housing. First,
disengage the hydraulic pump, lower the machine to
the ground, apply the hand rake, stop the engine,
remove the key, and wait for the rotor to come to
rest.
3 NEVER enter the ale cham er unless the
machine has een lowered to the ground, the
engine has een stopped with key removed
from the ignition, and the machine has come to rest
(see note 2 a ove).
4 NEVER insert anything inside the chute or
ale cham er while the machine is running.
5 DANGER. When entering or leaving the ale
cham er take care, the floor surface may e
slippery.
6Beware of overhead power lines when the swivel
chute deflector is fully raised. Contact with power
lines could result in the operator receiving a severe
electric shock.
7Do not clim onto the top edges of the ale cham er
whilst the machine is in use.
8Do not allow anyone to ride on the machine.
9Do not allow persons or animals to stand in front of
the outlet chutes whilst the machine is running.
10 Do not lower the machine if any person or animal is
standing in the loading area in front of the machine,
always ensure good forward visi ility when lowering
the machine.
11 Never put your hand over a hydraulic leak. Oil under
pressure may enter the lood stream.
12 The spreading of dusty or mouldy material can
create dust which may have adverse health effects.
Operator exposure to such conditions should e
avoided where possi le. When circumstances
prevent this, either use a loader with a suita le
forced air ca filtration system or an adequate
respirator. Respirators must comply with the relevant
Standard and e approved y the Safety
Inspectorate. Disposa le filtering face piece
respirators to EN149 or half mask respirators to
EN140 fitted with filters to EN 143 are likely to e
adequate.
13 Before disconnecting the hydraulic hoses always
lower the machine onto the ground for safety
reasons and to avoid residual pressure in the hoses.
14 Care must e taken when handling large ales, as
they have sufficient weight and density to cause
serious injury. Large ales should e handled with
appropriate machinery either directly into the
Telehawk or into a position where they can e self
loaded. Do not manually load ales from the stack
a ove the machine, so as to prevent the risks of
falling into the machine and collapse of the stack of
ales.
15 Caution after prolonged intensive use of the machine,
the oil temperature will have risen causing the hoses
and fittings to e hot.
LEFT AND RIGHT HAND
In this Hand ook and Parts List, the terms Left and
Right Hand apply to the machine when viewed from the
drivers seat of the loader.
USE OF THE TELEHAWK
The machine is designed to spread only dry straw ales.
The machine must never e run with the chute
components removed. Unapproved chute modifications
should not e carried out as Safety Regulations may e
infringed.
USE ON THE PUBLIC HIGHWAY
If the machine is attached to the front of the loader
it is not recommended that the loader is driven on a
pu lic highway.
If the machine is to e transported along the pu lic
highway (any road where the pu lic have access)
ehind the loader, it may e necessary to fit lights to
comply with local road traffic legislation, as the machine
is likely to o scure the loader rear light units.
Suita le lighting kits are availa le from your local
supplier or may e o tained y contacting Teagle
Machinery.
Failure to comply with road traffic legislation may lead to
prosecution y local law enforcement agencies and
could also result in a road traffic accident.
LOADER SPECIFICATIONS
Lifting capacity: Minimum of 2.6 tonnes.
Oil flow: Minimum oil flow of 60 litres per min (13.3
gallons per min). Maximum oil flow of 120 litres per min
(26.6 gallons per min).
Oil pressure: Minimum of 160 ar (2320 psi). Maximum
of 270 ar 3915psi @ 80 °C (176 °F)
Return line pressure: Maximum 20 ar (290psi).
The hydraulic system requires a single acting valve with
an unrestricted return. We recommend fitting an internal
Ø3/4” return line direct to tank. Operating the machine
without a free flow return will result in higher than
recommended ack pressures causing failure of seals in
oth the valve and motors.
Oil fittings: We recommend using flat face hydraulic oil
fittings with a minimum 24.5mm orifice to allow enough
oil to flow freely. Smaller fittings like 1/2” agricultural
fittings will work ut can restrict flow causing ack
pressure resulting in heat generation.
However, the suita ility of any particular loader will
depend upon,
a) the size and weight of the ale to e spread.
) the extent to which the oom is to e extended.
4

5
FITTING THE UNCTION BOX LEAD ONTO THE
LOADER
A 6 metre twin core ca le with 7.5 amp lade type fuse
is supplied with the machine. The end with two eyelets
must e fitted to the attery of the loader with the ca le
routed in a suita le position without causing damage to
the lead during operation. If the connector provided on
the supply lead is not to e used, it is essential that the
7.5 amp fuse is retained to prevent damage resulting
from current overload.
If the control ox loses connection to the luetooth ox
on the machine, it will need to e paired again. Unplug
the control ox in the ca , wait ten seconds and
re-insert. If the connection is still unsuccessful, unplug
the control ox, then unplug the junction ox connection
on the oom. Wait 5 seconds and then reconnect the
junction ox and then the control ox.
If the control or junction ox is replaced, you will need
to pair the new control ox and junction ox together.
This is achieved y plugging in the junction ox
connection on the oom, then plug in the control ox in
the ca . Then press and hold the ON & OFF uttons
at the same time. The software will search for the new
ox and the lue luetooth light will illuminate once a
connection is made.
FITTING THE CONTROL BOX ONTO THE LOADER
The control ox is supplied with a suction cup
attachment. This should e fitted in the ca in a
suita le position that is convenient to the operator on a
smooth, clean dust free surface.
The control ox requires a 12v supply and is shipped
with a cigarette lighter plug as standard.
If the supply ca le is connected with the wrong polarity
the control ox will not switch on.
PREPARATION OF THE TELEHAWK
Position the appropriate loader rackets on the rear
80mm x 80mm eams of the Telehawk, checking they
are correctly positioned centrally to your loader. Tighten
the clamping U olts to a torque rating of 149 Nm (110 ft
l ).
Fit the appropriate hydraulic fittings to the supply and
return hoses that match the fittings on the loader.
FITTING THE TELEHAWK ONTO THE LOADER
Attach the Telehawk to the loader headstock engaging
the locking mechanism to prevent the machine
detaching. Connect the hydraulic hoses and the power
lead for the electronic controls.
Carefully crowd up and check there is clearance
etween the fan motor cover and oom. We recommend
a minimum crowd angle of 45 degrees to allow the
rectangular ale to fall onto the ed chain area.
OPERATION
BALE RESTRAINT BEAM
The ale restraint eam is factory set in the most
desira le position. If pro lems occur with excessive
operation of the anti locking system, it may e
advisa le to adjust the ale restraint eam forwards
away from the fan to reduce the material feed rate.
SWIVEL CHUTE
The swivel chute rotates through 280 degrees and can
e operated in any position. The material feed
direction is controlled y the chute.
In transport, rotate the chute to point forwards and fully
lower the deflector to keep the width and height of the
machine to a minimum whilst maintaining forward
visi ility.
BED CHAIN OPERATION
The valve lock includes a flow control valve to vary the
rotational speed of the ed chain.
The ed chain is operated y pressing the ed chain
spreading utton, this moves the ale towards the cross
eater. Pressing the same utton again will stop the
ed. Pressing and holding the ed chain unloading
utton will move the ale away from the cross eater. It
is not necessary to stop the ed chain efore pressing
the unloading direction utton as this will automatically
cancel the spreading direction efore engaging
unloading.
COMMENCING OPERATION
LOADING THE MACHINE
When removing string or netwrap from ales never clim
into the ale cham er unless you, disengage the
hydraulic pump, lower the machine to the ground, apply
the hand rake, stop the engine, remove the key, and
wait for the rotor to come to rest.
The strings or net should e removed from the ale
efore spreading, if they are not removed they will wrap
around the cross eater. Putting twine or netwrap
through the machine is not recommended as it will
eventually e spread on the land, polluting future crops.
LOADING RECTANGULAR BALES
If you are using a loader with the driver positioned to the
left hand side of the loading oom and loading direct
from a stack of ales. We recommend starting from the
right hand side and working to the left. This ena les the
driver to see the join etween two ales. Once the end
of the ale is inside the Telehawk, slightly lift the ale
and continue driving until the ale is in the machine. Do
not force the ale into the cross eater. This will cause
the machine to go into un locking mode once the
cross eater is engaged. Place the chains around the
rear of the ale. Cut and remove the strings.
For easy removal of the strings place the ale on its side
so that the strings are not in contact with the floor.
Do not stand a ove the machine on a stack of ales to
load the machine manually.

6
LOADING ROUND BALES
To load round ales drive the machine forwards
forcing the front lip under the ale. Place the chains
around the rear of the ale. Cut the strings / netwrap on
the ale as low as possi le on the machine side of the
ale. Raise the machine rolling the ale into the ale
cham er efore removing the strings / netwrap
completely.
SPREADING MATERIAL/PERFORMANCE
With power connected to the Telehawk, switch the
control desk ON (making sure the ed chain dial is set to
’0’). Start the sequence:
1. Engage the spool valve on the loader.
2. Wait for the discharge rotor to rotate at working
speed.
3. Rotate the chute and adjust the deflector to give the
desired spread direction and distance.
4. Start the ed chain and cross eater y pressing the
ed chain spreading utton. Spreading will now
start. Once the straw has cleared, increase the ed
speed to the desired level.
It is important to ensure that the fan motor is turning at
full working speed efore engaging the ed chain.
Failure to do so is likely to result in a lockage.
With a rectangular ale in the cham er make sure that
the ed chain is lying horizontal. This allows the first
section of ale to rotate freely within the ale cham er.
See figure 1 for rectangular ales.
Figure 1. Spreading rectangular ales.
To maximise performance for square ales, keep the
machine horizontal. The speed of the ed chain will vary
on the quality of the ale. For rittle wheat ales a
higher speed of 6 to 8 can e achieved. For longer
damp material a slower speed of 3 to 5 is
recommended.
With a round ale in the cham er make sure that the
ed chain is inclined at 5°. See figure 2 for round ales.
To maximise performance for round ales, keep the
machine slightly angled upwards and keep the ed
speed on a setting of approx. 5. This will keep the round
ale tum ling. Stripping a thin layer of straw from the
ale with each rotation.
Once you have spread all the straw on the ed chain,
we recommend stopping the cross eater efore
increasing the angle of the Telehawk to allow the straw
to fall onto the ed chain. Once the straw has fallen onto
the ed chain, the machine can e levelled out and the
cross eater and ed chain re-started.
If spreading wet or poor quality ales it may e an
advantage to stop oth the cross eater and ed chain
efore inclining the machine.
Do not force ales against the cross eater y inclining
the ody steeply while spreading. This may cause a
lockage and could also damage the machine.
If you are moving from one shed to another. We suggest
stopping the ed chain y turning the speed to zero and
then stopping the cross eater. Before starting again,
make sure the fan is running at normal speed then
re-engage the cross eater. The ed chain speed can
then e increased.
The length of material will vary with the condition of the
ale. Fresh clean straw will tend to result in a longer
material where-as old, slightly damp, weathered or
matted ales will tend to have a shorter length. The
power consumption will also vary with the material eing
spread. In general damp or matted straw will require a
relatively high power input.
In the cross eater hydraulic circuit, the Telehawk has a
sensor that monitors the oil pressure. When the
pressure ecomes too high, the sensor switches the ed
chain and cross eater into unloading to prevent the
machine from locking. This is called the unload time.
The ed chain and cross eater then automatically
restart spreading.
The length of unload time can e varied in the ca .
Generally, the taller the ale in the cham er the longer
the unload movement of the ed chain is required. The
unload time can e increased y pressing the increasing
unloading time utton and decreased using the
decreasing utton.
Guidance table: (LED lights on control box)
Round ales 2 lights
Rectangular (quadrants) ales 2 or 3 lights
Rectangular (hesston) ales 3 at first, 4 lights
..... 2nd half
The pressure at which the ed chain unload movement
is triggered can e varied y rotating the kno on the
outside of the rotor housing. We recommend a starting
setting of 100 ar. The higher oil flow rate the higher the
pressure setting. With a higher flowing loader the fan is
rotating at a higher speed, hence the fan can spread
more straw. With a lower oil flowing loader the fan is
rotating slower, hence can e more easily locked. To
avoid this the pressure switch needs to e set lower (-)
Figure 2. Spreading round ales.

7
If the pressure switch is set too high you can easily
lock the fan. If the pressure switch is too low the
machine will keep going into automatic reverse and take
a long time to spread the ale ( leed the pressure
switch if the machine goes into unloading at random
times).
Should the rotor or cross eater ecome locked with
material it may e necessary to turn the rotor
ackwards. This can e achieved y pushing the rotor
paddles with a post through the outlet chute. Further
access may e gained y removing the lockage panel
from the side of the upper rotor housing.
Never egin to un lock a machine until you disengage
the hydraulic pump, lower the machine to the ground,
apply the hand rake, stop the engine, remove the key,
and wait for the rotor to come to rest.
MAINTENANCE
Never enter the ale cham er unless the machine
has een lowered to the ground, the engine has
een stopped, the key removed and the machine
come to a rest.
HOOK RIPPERS / BLADES
The Telehawk has een supplied with hook rippers as
standard. It is possi le to fit lades instead.
Extreme care must e taken when carrying out
maintenance work on or around the lades (if fitted) as
they are incredi ly sharp. When replacing lades use
13mm ring spanners with long handles to allow the olts
to e removed whilst avoiding contact with the sharp
edges of the lades. Always wear heavy duty leather
gloves, and work slowly and methodically.
CROSSBEATER HOOK RIPPERS REPLACEMENT
Wedge the cross eater and the rotor to prevent them
from turning and pinching hands and fingers etween
the ale restraint and the cross eater.
If lades have een fitted cover areas of the cross
eater not eing worked on with old carpet or hessian
sacking.
Hook rippers will need replacing when worn. To do this
remove oth retaining olts, replace the hook rippers
and use new olts and locking nuts.
Blades can simply e rotated and repositioned to
achieve a new sharp cutting edge. When oth edges
are lunt the lades themselves will require
replacement.
BED CHAIN
To tension the ed chain, release the rear lock nut on
the ed chain tensioner and jack the mounting ush
using the other nut. The ed chain should e tensioned
such that the chain can e lifted 50mm a ove the ed
midway etween the front and rear sprockets. Retighten
the locking nuts.
If the ed chain ecomes tight in use, check that the
grooves in the idler wheels have not ecome tightly
packed with straw. If they have they need clearing and
the condition of the scrapers needs to e checked.
If the area eneath the ed chain ecomes locked or
requires attention, remove the olted inspection panel
underneath the machine and clear the lockage.
When the ed chain is reaching maximum adjustment
then 2 links from either side of the chain will need
removing to extend the lifespan of the chain. The
earliest this can e done is when 40mm of adjustment
had een reached. To shorten, split the chain and
remove 2 links from either side, re-join and tension.
(see figure 5 elow).
Check the front scrapers for excessive wear, these may
require replacing over time.
Figure 3. Pressure switch
Figure 4. Sprocket scraper position.
Figure 5. Dimension efore shortening ed chain

BALE RESTRAINT BEAM ADJUSTMENT AND
REMOVAL
To adjust the ale restraint eam remove the three M12
olts located in the holes on oth sides of the restraint
eam, and loosen the fourth olt in the slot. Reposition
the ale restraint eam y aligning the necessary holes,
replace and tighten olts.
To remove the ale restraint, take the weight of the
restraint using a suita le lifting device. Remove the 3
olts from each end efore extracting the ale restraint
eam itself.
Refitting is the reverse of a ove.
The position of the ale restraint has an important role
on how much of the ale is exposed to the cross eater.
The closer the ale restraint is to the fan motor the more
straw will flow through the machine. If you have damp,
matted ales we suggest moving the ale restraint
towards the ack of the machine and slowing the ed
speed down.
HYDRAULIC VALVE
Before attempting to dismantle any of the hydraulic
system, the deflector must e fully lowered to prevent
injury from the unexpected lowering of this component.
Oil contamination can result in failure of the hydraulic
circuit. An inline pressure filter will e required if oil
contamination is happening regularly.
If pro lems are experienced with either the hydraulic
system or electric controls, please contact Teagle
Machinery Ltd. for advice as a separate manual is
availa le to cover trou leshooting and repair.
LUBRICATION
Good quality semi-solid grease should e applied to the
following grease points:
The a ove frequencies are ased on typical daily use for
edding purposes. Continuous use for special
applications will necessitate more frequent lu rication.
ELECTRIC CONTROLS
Before maintaining any part of the electronic controls
and wires, disconnect the 12v supply. Failure to do so
may result in damage to the electronic circuit
controlling the ed chain speed.
It is recommended that the controls are repaired y the
manufacturer. Please contact Teagle Machinery when
repairs are required. Copies of the circuit diagram are
availa le from the manufacturer on request.
When the machine is not eing used it is recommended
that the control desk is stored safely away from the
machine in a dry location.
Adjustment of the electric controls and ed speed can
e seen on page 20 & 21.
FAN MOTOR
The fan motor supports the entire fan assem ly. Before
you attempt to remove the fan make sure the machine
is removed from the loader and placed on a level hard
surface in a dry, clean working environment. Follow the
procedure in removing the fan motor:
1. Remove hydraulic hoses to the top housing
including the end deflector ram and the swivel
chute motor.
2. Remove the olts holding the top housing in place.
3. Carefully lift and remove the top housing SC6125.
4. Remove the olt holding the fan onto the fan
motor. It may e necessary to remove the ale
restraint eam SC6116 to aid access.
5. Remove the fan motor cover and loosen the nuts
holding the fan motor onto the fan.
6. Take the weight of the fan motor with a lifting aid.
Remove the fan motor nuts.
7. Pull the fan motor out of the fan hu (you may
need a fan removal tool SC3776).
8. Please note the position of the otor keyway shaft
when placing it back into the fan hub. To replace
the fan motor, follow the procedure a ove in
reverse and add thread lock to the fan olt efore
setting to a torque rating of 90N/m (67 ft l ) See
figure 6.
CROSSBEATER MOTOR
The cross eater motor supports the cross eater
assem ly. Before you attempt to remove the motor
make sure the machine is removed from the loader and
placed on a level hard surface in a dry, clean working
environment. Follow the procedure in removing the
motor:
1. Remove hydraulic hoses to the cross eater motor.
2. Loosen the six M12 nuts holding the cross eater
mounting plate SC6114 onto the main ody.
3. Take the weight of the cross eater motor with a
lifting aid. Remove the six M12 nuts.
8
Figure 6. Fan assem ly with motor
Greasing / Oil See separate chart
(Inside front cover)
Bed Chain
Tension
After first day then twice
weekly depending on use
Clean a ove
inspection Panel
Monthly, depending on
use
Ta le 1. Service Schedule

4. Pull the motor out of the cross eater central shaft.
Please note the position of the otor keyway shaft
when placing it back into the crossbeater shaft.
5. To aid the removal of the motor, screw in four M16 x
100mm setscrews into the cross eater mounting
plate SC6114. Once the setscrews are touching the
cross eater, tighten all four setscrews evenly one
turn in the clockwise motion (to keep central
pressure on the shaft) until the motor is free.
6. To replace the motor, follow the procedure a ove in
reverse. See figure 7.
BED CHAIN MOTOR
The ed chain motor supports the front sprocket ed
assem ly. The removal procedure is very similar to the
cross eater a ove. Follow the same procedure ut the
motor mounting plate is kept in place using M12 cup
square olts & nuts. See figure 8 elow and page 18
for more information.
TOP HOUSING SWIVEL MOTOR
See page 14 for removal and replacement of the
motor.
DISPOSAL
At the end of the machine’s working life, the method of
disposal must e within the legislation laid down y the
local authority or the National Environment Agency.
The machine is composed of ferrous materials, synthetic
paints and ru er compounds.
9
Figure 8. Bed chain assem ly with motor
Figure 7. Cross eater with motor

10
TELEHAWK FAULT FINDING CHART – PART 1
Symptom Fault Possi le Solutions
High power
consumption.
Bale fed too quickly into cross eater.
Hook rippers too aggressive.
Reduce ed chain speed.
Replace hook rippers with lades.
Fan rotor won't
start.
Bale jammed hard against cross eater. Move the ale away using the unload utton.
Material in fan rotor housing jamming fan
rotor.
Hydraulic pipes wrong way around.
Reverse rotor to clear lockage.
Swap hydraulic pipes around.
All sections of
valve lock
stop working
Bed chain no
longer
operates or
only very
slowly. Failure
may e
sudden or
Intermittent.
Hydraulic valve pro lem. Dirt or
contamination in the main inlet/flow divider
slice. Relief valve jammed open.
Remove the main inlet/flow divider slice, inspect for
contamination clean and replace. If pro lem
persists or re-occurs regularly replace loader
hydraulic oil with new clean oil.
Loader hydraulic oil pressure low. Check pressure delivered y loader.
Relief valve setting too low. Adjust relief valve (175 ar) or replace if spring
worn.
Dirt or contamination in the 3 way flow
control.
Material jammed etween ed chain and
odywork.
Remove the cartridge, inspect for contamination
clean and replace.
Clear material and check ed chain tension (25 to
50 mm slack in centre of ed).
Bed chain has come off the sprockets. Check sprocket condition, replace the ed chain and
tension it.
Bed chain roken. Check sprocket groove is clean and that the
cham er elow the floor is free from o structions.
Repair chain and refit.
Scraper has jammed sprocket. Reposition/ repair scraper.
Motor not turning. Check connections and loader hydraulics. If motor is
seized, reverse flow to release. Consult your dealer if
this fails.
Sprockets seized. Replace earings.
Slow
discharge.
Bed chain speed too slow. Increase forward speed of ed chain using speed
control dial.
Insufficient oil flow from loader. Check oil level on
loader or adjust flow rate. Consult dealer if hydraulic
flow cannot e controlled using loader valve.
Material jammed hard against ale
restraint a ove cross eater.
Move the ed chain in the unload direction until feed
is restored.
Hook rippers worn. Replace hook rippers.
Bale stops
discharging.
Oil getting
very hot.
Cross eater not rotating. Check pressure switch operating correctly (see page
7).
Bed chain not rotating. See a ove.
Oil fittings/return pipe restricting flow. Replace small oil fittings with a minimum 3/4” flat
face fittings with a higher flow rate. Fit a free flow
return pipe if the return pipe is greater than 20 ar
(290psi)

11
TELEHAWK FAULT FINDING CHART – PART 2
Symptom Fault Possi le Solutions
Fan motor seals
leaking.
Back pressure in return line greater than
20 ar (290psi).
Check return line pressure and fit a minimum
3/4” free flow return pipe ack to tank if pres-
sure greater than 20 ar (290psi).
Return line disconnected whilst oil flowing and
lowing seal.
Control ox not
working.
Polarity on supply ca le to control ox
incorrect
Reverse connections in supply ca le
connection.
Damage to electronic circuit Contact manufacturer.
Chute and rotor locks. Chute exit locked. Check oil flow (minimum of 60lpm required).
Make sure material can leave the chute freely.
Material not flowing smoothly. Raise deflector to improve flow and rotate
chute to achieve desired delivery position.
Rotor speed low. Check oil flow (minimum of 60lpm required).
Feed rate into fan too high, slow down ed
chain.
Hydraulic valve fails to
operate
Hydraulic connections to loader faulty or
not connected or connected in reverse.
Dirt or contamination in the Bypass/
Relief Valve in the flow control slice.
Rectify making sure pressure is applied to the
valve via the supply hose and that the return
line flow is not restricted.
Firstly, remove the Bypass/Relief Valve from
the Flow Control Slice inspect for
contamination clean and replace. If pro lem
persists or re occurs regularly replace loader
hydraulic oil with new oil.
Loss of operation of
rams and swivel slices.
Also operation of ed
in only 1 direction may
occur. Failure may e
sudden or deteriorate
slowly over a few days.
Oil leaking from etween slices of the
valve.
Internal failure in valve
Pilot cartridge contaminated.
Pilot manifold orifice locked.
See section elow.
Contact manufacturer for advice.
Replace cartridge.
Replace manifold.
Oil leaking from
etween slices of the
valve.
Fan rotor spins ut the
other functions don’t
work.
Internal pressure in valve. Check return line hose is connected and that
return line flow is not restricted .
Clamping olts loose allowing seals to
e extruded
Check olts through valve tightened to correct
torque 13.5 N/M (10I ft)
Interface seals damaged y either of the
a ove.
Replace damaged seals.
Bluetooth connection not made or no
power to junction ox.
Check luetooth light on control ox is
continuously on.
Check 12V is getting to the junction ox.
Check ca le for damage and repair if needed.

Ref. Description Part No. Q’ty. Associated components Part No. Q’ty.
1Bolt on extension SC6110 1Setscrew M10 x 25 FAS2654P 10
Plain washer M10 FAS2344GP 20
Locknut M10 FAS2333 10
Rotor c\w paddles (Items 2 & 4) SC6131 1
2Paddle (5 olt fixing) SC4571 8Setscrew M12 x 30 FAS2678P 32
Setscrew M12 x 35 FAS2679P 8
All metal locknut M12 FAS2319 40
3Fan motor hu cap SC6134 1Setscrew M12 x 50 FAS9682P 1
* Torque setting 90 N/ (67 ft lb) Spring washer M12 FAS2374P 1
4Rotor SC6132 1
5Fan motor holding plate SC6133 1Setscrew M8 x 30 FAS2630P 4
Plain washer M8 FAS2343P 4
6Pear shape fan lock SC6123 1Cup square olt M10 x 25 FAS9262P 4
Plain washer M10 FAS2344P 4
Locknut M10 FAS2333 4
7Fan anti-cavitation HYD5416 1Torque rated at 42N/m (31 ft l )
8Fan motor 160cc HYD5237 1Locknut M14 FAS2331 4
Seal Kit - Brevini (SAM) HYD5240 1
Seal Kit - Sauer Danfoss HYD5242 1
9Fan motor cover SC6124 1Bolt M10 x 30 FAS2655P 4
Plain washer M10 FAS2344P 4
12
BODY

Locknut M10 FAS2333 4
10 Upper ody panel RH SC6121 1Setscrew M10 x 25 FAS2654P 5
Plain washer M10 FAS2344P 10
Locknut M10 FAS2333 5
11 Hose clamp 1/4” HYD1960 2Setscrew M8 x 35 FAS2631P 2
12 Blockage removal tool SC1247 1
13 Ru er strap RS4627 1
14 Body SC6101 1
15 Instruction ook holder SC4668 1Setscrew M6 x 25 FAS2605P 3
Washer M6 FAS2342P 3
Locknut M6 FAS2330 3
16 Lower access panel SC6108 1Plain washer M8 FAS2343P 2
Locknut M8 FAS2332 2
17 Valve guard cover SC6137 1Setscrew M8 x 25 FAS2629P 4
Large plain washer M8 FAS2343GP 4
Spring Washer M8 FAS2352P 4
18 Valve lock HYD5413 1Setscrew M8 x 20 FAS2627P 4
Large plain washer M8 FAS2343GP 4
19 Ri ed square insert SC4231 4
20 Junction ox SC5824 1Pan head screw M4 x 16 FAS2430S 4
Locknut M4 FAS2329S 4
21 3 Way flow control HYD5414 1Setscrew M8 x 20 FAS2627P 2
large plain washer M8 FAS2343GP 2
22 Pressure switch HYD5415 1Pan head screw M5 x 80 FAS9516S 4
Locknut M5 S/S FAS2328S 4
23 Valve mounting plate SC6136 1Setscrew M10 x 20 FAS2652P 4
Plain washer M10 FAS2344P 4
Locknut M10 FAS2333 4
24 Bottom inspection panel SC6107 1Setscrew M8 x 25 FAS2629P 2
Plain washer M8 FAS2343P 2
Locknut M8 FAS2332 2
25 Upper ody panel LH SC6122 1Setscrew M10 x 25 FAS2654P 5
Plain washer M10 FAS2344P 10
Locknut M10 FAS2333 5
26 Chain SC3192 2Setscrew M8 x 25 FAS2629P 2
Plain washer M8 FAS2343P 4
Locknut M8 FAS2332 2
D shackle 8mm galvanized FAS9110 2
6 x 60 car ine hook FAS9111 2
27 Paddle Access Plate SC6163 1Plain washer M8 FAS2343P 4
Locknut M8 FAS2332 4
Ref. Description Part No. Q’ty. Associated components Part No. Q’ty.
13

Ref. Description Part No. Q’ty. Associated components Part No. Q’ty.
Top Housing Kit (Items 1 - 14) SC6125 1
1End deflector SC6128 1Setscrew M12 x 50 FAS2682P 2
Plain washer M12 FAS2345P 2
Locknut M12 FAS2334 2
2Chute SC6127 1
3Hose clamp 1/4” HYD1960 1Setscrew M8 x 35 FAS2631P 1
4Chute ram CYL1035 1Pivot ush - ram ody lower SC1297 1
Bolt M12 x 90 FAS9690P 1
Pivot ush - ram ody upper SC3297 1
Bolt M12 x 80 FAS9688P 1
Plain washer Form G M12 FAS2345GP 2
Locknut M12 FAS2334 2
5Clamp segment SC4332 2Setscrew M10 x 35 FAS2656P 8
Locknut M10 FAS2333 8
6Motor cover SC4333 1Setscrew M10 x 35 FAS2656P 2
Locknut M10 FAS2333 2
7Motor cover spacer SC4376 1
8Spacer segment - small SC3707 2
9Spacer segment - large SC3708 1
14
TOP HOUSING

Ref. Description Part No. Q’ty. Associated components Part No. Q’ty.
Hydraulic motor kit (Items 9 - 11) SC3775 1
10 Gear - 25mm ore SC4208 1Setscrew M8 x 25 FAS2629P 1
Plain washer 30 x 8 x 5 FAS2408P 1
Spring washer M8 FAS2353P 1
11 Spacer - 25mm ore SC4209 1
12 Hydraulic motor 200cc 25mm HYD5232 1Setscrew M12 x 35 FAS2679P 2
Plain washer M12 FAS2345P 2
Locknut M12 FAS2334 2
Key 8 x 7 x 30mm FAS8134 1
Seal Kit - Brevini (SAM) HYD4891 1
13 3/8” Check valve 1.3mm hole HYD1755 2Bonded Seal 1/2 BSP HYD4204 2
Union 1/2 x 3/8 MM HYD1115 2
Bonded Seal 3/8 BSP HYD4202 4
Union 3/8 x 1/4 MM HYD1113 2
14 Top housing infill SC6156 1Cup square olt M8 x 20 FAS9241S 2
Plain washer M8 FAS2343P 2
Locknut M8 FAS2332 2
15 Side inspection panel SC4329 1Plain washer M8 FAS2343P 4
Locknut M8 FAS2332 4
16 Top housing SC6126 1Grease nipple 1/4" BSF BRG5004 4
Setscrew M10 x 25 FAS2654P 10
Plain washer M10 FAS2344P 20
Locknut M10 FAS2333 10
Setscrew M12 x 30 FAS2678P 12
15
CHUTE RAM Closed centres 359, Open centres 613, Stroke 254.
Ram assem ly CYL1035 1
Seal kit (items 4, 5, 8 & 10) HYD4850 1
1Piston CYL1038 1
2Cylinder ody CYL1036 1
3Rod seal 16mm HYD4483 1
4Wiper seal 16mm HYD4506 1
5Piston rod CYL1037 1
6Wiper seal housing CYL1040 1
7"O" ring B.S. 120 HYD4014 1
8Rod seal housing CYL1039 1
9Piston seal 30mm dia. HYD4415 1
10 Grease Nipple ¼ “ BSF BRG5004 2
Ref. Description Part No. Q’ty. Ref. Description Part No. Q’ty.

Ref. Description Part No. Q’ty. Associated Components Part No. Q’ty.
1Top cover SC6120 1Setscrew M12 x 20 FAS2675P 2
Bolt M12 x 45 FAS9681P 2
Plain washer M12 FAS2345P 6
Locknut M12 FAS2334 4
Bale restraint complete (Items 2 - 3) SC6116 1
2Bale restraint eam SC6117 1Setscrew M12 x 30 FAS2678P 6
Plain washer M12 FAS2345P 12
Thin nylon nut M12 FAS2334 6
16
STRAW CROSSBEATER AND DRIVE