SaMASZ KDD 860 W User manual

SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Rok założenia – 1984
NIP 966-159-29-76
tel. (+48) (85) 664-70-31
fax (+48) (85) 664-70-41
e-mail: [e-mail]
www.samasz.pl
OPERATOR’S MANUAL
DOUBLE-SIDED DISC MOWER WITH
CENTRAL SUSPENSION
Standard On special order
KDD 861 (H) - 28' 3" Wide swath KDD 860 (H) - 28' 3" Narrow
swath
KDD 941 (H) - 30' 10"
KDD 940 (H) - 30' 10"
KDD 861 S (H) - 28' 3" Wide
conditioner KDD 860 S (H) - 28' 3" Narrow conditioner
KDD 941 S (H) - 30' 10" KDD 940 S (H) - 30' 10"
KDD 860 W (H) - 28' 3" Swath
rollers
KDD 940 W (H) - 30' 10"
KDD 861 S T (H) - 28' 3" Wide
conditioner
KDD 860 S T (H) - 28' 3" Narrow
conditioner
KDD 941 S T (H) - 30' 10" KDD 940 S T (H) - 30' 10"
KDD 860 W T (H) - 28' 3" Swath
rollers
KDD 940 W T (H) - 30' 10"
IN272USA006
2014.02.21
EDITION NO 6
Serial number:

DO NOT
TURN THE DRIVE ON
IF THE MOWER IS NOT IN WORKING
POSITION
DO NOT
LIFT THE MOWER
BEFORE THE MOWING DISCS
HAVE COME TO COMPLETE
STANDSTILL
DO NOT
OPERATE WHEN ANY
PERSON REMAINS IN THE
DANGER AREA 164' 1"
WARNING:
Keep this manual for future use.
Optimum inclination towards the ground is 0 ÷ 5° to the
mowing direction. It is allowed to work in horizontal
position.
Different inclination may damage the mower.
0 ÷ 5°

Operator’s manual
Double-sided disc mowers
with central suspension
- 1 -
Contents page
1. IDENTIFYING THE MACHINE ....................................................................... 3
2. INTRODUCTION................................................................................................. 3
3. PROPER AND INTENDED USE........................................................................ 4
3.1. Technical data...........................................................................................................................5
3.2. Design and working principle ..................................................................................................7
3.2.1. Double-sided disc mowers without swath conditioner/rollers ..........................................7
3.2.2. Double-sided disc mowers with tine conditioner..............................................................8
3.2.3. Double-sided disc mowers with roller conditioner. ..........................................................9
3.2.4. Belt conveyors...................................................................................................................9
3.3. Standard equipment and spare parts.......................................................................................10
4. SAFETY PRECAUTIONS................................................................................. 12
4.1. General safety rules and regulations.......................................................................................12
4.2. Conditions of mounting mower on tractor .............................................................................14
4.3. Transport.................................................................................................................................14
4.3.1. Putting the mower onto another vehicle for transport.....................................................14
4.4. Working parts.........................................................................................................................16
4.5. PTO shaft................................................................................................................................16
4.6. Hydraulic assembly................................................................................................................16
4.7. Safety curtains........................................................................................................................17
4.8. Residual risk...........................................................................................................................17
4.8.1. Danger of machine entanglement....................................................................................17
4.8.2. Danger of cutting injury ..................................................................................................17
4.8.3. Danger of injury from liquid ejection out of hydraulic system.......................................18
4.8.4. Forbidden actions............................................................................................................18
4.8.5. Residual risk assessment .................................................................................................18
4.9. Safety labels and their meaning..............................................................................................18
4.10. Design and operation of safety breakaway device...............................................................23
5. OPERATION....................................................................................................... 24
5.1. Attaching the mower to the tractor.........................................................................................24
5.1.1. Connecting hydraulic hoses.............................................................................................25
5.1.2. Mounting PTO shaft........................................................................................................26
5.2. Control panel..........................................................................................................................27
5.2.1. Setting mower in transport position on headlands ..........................................................28
5.2.2. Setting mower in vertical transport position ...................................................................28
5.2.3. Starting the conveyer’s belt.............................................................................................29
5.3. Preparing the mower for transport..........................................................................................29
5.4. Preparing the mower for transport on public roads................................................................30
5.5. Moving from transport to operating position .........................................................................31
5.6. Preparing mower for operation – mower with hydro-pneumatic support..............................31
5.7. Preparing the mower for work................................................................................................32
5.7.1. Regulation of cutterbar's pressure on the ground by means of support springs..............33
5.8. Operation (mowing) ...............................................................................................................34
5.8.1. Essential information concerning mowing......................................................................34
5.8.2. Mower clogging ..............................................................................................................35
5.8.3. Taking turns on headlands...............................................................................................35
5.9. Storing ....................................................................................................................................36
6. MOUNTING AND ADJUSTMENTS............................................................... 36
6.1. Mounting and timing of the knives ........................................................................................36
6.2. Replacing the knives...............................................................................................................37
6.3. Adjusting the cutterbar ...........................................................................................................37

Operator’s manual
Double-sided disc mowers
with central suspension
- 2 -
6.4. Adjusting conditioner............................................................................................................. 40
6.4.1. Adjusting space between tine conditioner’s mask and its shaft...................................... 40
6.4.2. Adjusting conditioner's shaft rpm................................................................................... 41
6.5. Replacing conditioner’s tines................................................................................................. 42
6.6. Adjusting force of the pressure of roller conditioner............................................................. 43
6.7. Maintenance and service........................................................................................................ 43
6.7.1. Checking the knives and knife holders........................................................................... 43
6.7.2. Checking the tension of tine and roller conditioners’ driving chain............................... 44
6.7.3. Daily maintenance .......................................................................................................... 44
6.7.4. After-season maintenance and storing of machine......................................................... 45
6.8. Conveyor control and adjustment.......................................................................................... 45
6.8.1. Cleaning belts and rollers ............................................................................................... 45
6.8.2. Conveyor belt replacement and adjustment instruction.................................................. 46
7. LUBRICATION..................................................................................................48
7.1. Cutterbar ................................................................................................................................ 48
7.2. Intersecting axis gears............................................................................................................ 49
7.3. Roller conditioner’s gearbox.................................................................................................. 50
7.4. Chain drives of the roller and the scarifier............................................................................. 50
7.5. Lubrication points.................................................................................................................. 51
8. MALFUNCTION AND THEIR REPAIRS......................................................52
9. DISASSEMBLY AND WITHDRAWAL FROM USE....................................53
9.1 Scrapping ................................................................................................................................ 53
10. WARRANTY CARD ..........................................................................................53
11. WARRANTY TERMS........................................................................................53
11.1. Warranty claims procedures................................................................................................ 53
11.2. Warranty repairs record....................................................................................................... 55

Operator’s manual
Double-sided disc mowers
with central suspension
- 3 -
1. IDENTIFYING THE MACHINE
Data plate is mounted to the mower’s main frame in the place shown below (Fig. 1).
Fig. 1. Data plate location Fig. 2. Data plate
Data plate includes:
- name of the manufacturer, - weight,
- mower’s serial number, - quality management sign,
- mower’s type, - CE mark,
- manufacturing date,
- version number, - MADE IN POLAND sign, - barcode.
2. INTRODUCTION
 This operator’s manual is essential for safe and proper use of this mower and should be read
before anyone operates this mower . It should be kept near the mower for future use. If the
mower is used by another operator, it should be in working condition and include this operator’s
manual and all other basic equipment.
 Operator’s manual is attached to every machine in order that the operator can familiarize
himself with design, working principles, service and adjustment of the mower. The operator
should be familiar with common safety rules and procedures.
 The mower is manufactured according to international safety rules.
 Compliance with the safety precautions in this operator’s manual will help to enable safe
operation.
 Please contact your dealer if you have any queries relating to the operation and service of
the mower.
3500
KDD 940 ST