Technogym RECLINE EXCITE User manual

SERVICE & MAINTENANCE MANUAL
REV. 1.3

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Recline Excite™ trademark is property of Technogym S.p.A.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Contents
1. GENERAL NOTICES...........................................................................................................................................1.1
1.1. INTRODUCTION.................................................................................................................................................1.1
1.2. RECOMMENDATIONS ........................................................................................................................................1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ......................................................................................................1.2
2. TECHNICAL CHARACTERISTICS..................................................................................................................2.1
2.1. AVAILABLE VERSIONS......................................................................................................................................2.1
2.2. MECHANICAL CHARACTERISTICS .....................................................................................................................2.1
2.3. ELECTRICAL CHARACTERISTICS .......................................................................................................................2.2
2.4. AMBIENT SPECIFICATIONS................................................................................................................................2.2
2.5. CONFORMITY TO REGULATIONS........................................................................................................................2.2
2.6. PRODUCT CODES...............................................................................................................................................2.3
2.7. WIRING DIAGRAM ............................................................................................................................................2.5
2.7.1. 500 model..........................................................................................................................................2.5
2.7.1.1. Powered version..............................................................................................................................................................2.5
2.7.1.2. Cordless version..............................................................................................................................................................2.6
2.7.2. 700 model..........................................................................................................................................2.7
2.7.2.1. Powered version..............................................................................................................................................................2.7
2.7.2.2. Cordless version..............................................................................................................................................................2.8
2.7.2.3. Wellness TV version.......................................................................................................................................................2.9
2.8. CABLES ..........................................................................................................................................................2.10
3. PRINCIPLES OF OPERATION..........................................................................................................................3.1
3.1. BLOCK DIAGRAM..............................................................................................................................................3.1
3.1.1. Display boards ..................................................................................................................................3.2
3.1.1.1. 500 and 500SP models....................................................................................................................................................3.2
3.1.1.2. 700 and 700SP models....................................................................................................................................................3.3
3.1.1.3. 700E model (Wellness TV) ............................................................................................................................................3.4
3.1.2. CSafe Board ......................................................................................................................................3.6
3.1.3. TGS/Smart Card Board.....................................................................................................................3.6
3.1.4. Hand sensor board............................................................................................................................3.6
3.1.5. Cardio receiver..................................................................................................................................3.6
3.1.6. Connectors panel...............................................................................................................................3.7
3.1.7. Brake board.......................................................................................................................................3.7
3.1.8. Brake .................................................................................................................................................3.7
3.1.9. Speed sensor......................................................................................................................................3.8
3.1.10. Power entry module...........................................................................................................................3.8
3.1.11. Alternator ..........................................................................................................................................3.8
3.1.12. Battery...............................................................................................................................................3.8
3.1.13. External power supply input..............................................................................................................3.9
3.2. BRAKE CONTROL............................................................................................................................................3.10
3.2.1. Mechanics........................................................................................................................................3.10
3.2.2. Control ............................................................................................................................................3.10
3.2.3. The signals involved........................................................................................................................3.11
4. ACCESSORIES .....................................................................................................................................................4.1
4.1. CARDIO THEATER CONNECTION........................................................................................................................4.1
4.2. PC LINK FOR PROGRAMMING............................................................................................................................4.1
4.3. PROGRAMMING PLUG FOR CSAFE BOARD.........................................................................................................4.2
4.4. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES ...........................................4.2
4.5. MONITOR PLUG FOR CSAFE PORT.....................................................................................................................4.3
4.6. WELLNESS TV UPGRADE KIT............................................................................................................................4.4
4.6.1. Installation procedure.......................................................................................................................4.5
5. INSTALLATION INSTRUCTIONS....................................................................................................................5.1
Page i

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page ii
5.1. SPECIFICATIONS AND REQUIREMENTS ..............................................................................................................5.1
5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS TV MACHINE.................................................5.1
5.3. INSTALLATION..................................................................................................................................................5.2
5.4. FIRST POWER-ON ..............................................................................................................................................5.2
6. TROUBLESHOOTING ........................................................................................................................................6.1
6.1. SERVICE TROUBLESHOOTING MENU FOR 700 MODELS......................................................................................6.2
6.1.1. Automatic Test...................................................................................................................................6.3
6.1.1.1. I2C Devices Test.............................................................................................................................................................6.3
6.1.1.2. LED Test (not on 700E models).....................................................................................................................................6.3
6.1.1.3. Serial Ports Test..............................................................................................................................................................6.3
6.1.1.4. Test Result ......................................................................................................................................................................6.3
6.1.1.5. Reset Result ....................................................................................................................................................................6.4
6.1.2. Manual Test.......................................................................................................................................6.4
6.1.2.1. Man. Keyboard Test........................................................................................................................................................6.4
6.2. SERVICE TROUBLESHOOTING MENU FOR 500 MODELS......................................................................................6.5
6.2.1. Automatic Test...................................................................................................................................6.6
6.2.1.1. I2C Devices Test.............................................................................................................................................................6.6
6.2.1.2. LED Test.........................................................................................................................................................................6.6
6.2.1.3. Serial Ports Test..............................................................................................................................................................6.6
6.2.1.4. Test Result ......................................................................................................................................................................6.6
6.2.1.5. Reset Result ....................................................................................................................................................................6.7
6.2.2. Manual Test.......................................................................................................................................6.7
6.2.2.1. Man. Keyboard Test........................................................................................................................................................6.7
6.3. THE DISPLAY FAILS TO ILLUMINATE .................................................................................................................6.8
6.3.1. 500 and 700 models...........................................................................................................................6.8
6.3.2. 500SP and 700SP models................................................................................................................6.11
6.3.3. 700E Wellness TV models ...............................................................................................................6.14
6.4. NO AUDIO SOUND ...........................................................................................................................................6.18
6.5. NO TV PICTURE .............................................................................................................................................6.19
6.6. THE RADIO DOES NOT PLAY ............................................................................................................................6.21
6.7. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY .................................................................6.23
6.8. ERROR DETECTED BY BRAKE BOARD ..............................................................................................................6.24
6.8.1. Error 1 on brake board...................................................................................................................6.24
6.8.2. Error 2 on brake board...................................................................................................................6.24
6.8.3. Error 4 on brake board...................................................................................................................6.24
6.8.4. Error 8 on the brake board .............................................................................................................6.25
6.8.5. Error 16 or 32 on the brake board..................................................................................................6.25
6.8.6. Error 128 on brake board...............................................................................................................6.25
6.9. THERE IS NO RESISTANCE ...............................................................................................................................6.26
6.10.THE RESISTANCE IS INCORRECT......................................................................................................................6.27
6.11.THE SPEED SIGNAL IS INCORRECT ...................................................................................................................6.29
6.12.THE MACHINE DOES NOT READ THE TGS/SMART CARD....................................................................................6.30
6.13.THERE IS NO HEART RATE SIGNAL...................................................................................................................6.32
6.13.1. Ricevitore telemetrico HFU.............................................................................................................6.32
6.13.2. OwnZone telemetric receiver...........................................................................................................6.32
6.13.3. Hand sensor.....................................................................................................................................6.34
6.14.THE TELEMETRIC HR SIGNAL IS INCORRECT....................................................................................................6.35
7. DISASSEMBLY OF COMPONENTS.................................................................................................................7.1
7.1. DISASSEMBLING THE DISPLAY..........................................................................................................................7.1
7.1.1. 700 and 700SP LED versions............................................................................................................7.1
7.1.2. 700E Wellness TV version.................................................................................................................7.3
7.1.3. 500 and 500SP LED versions............................................................................................................7.5
7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY...................................................................................7.7
7.2.1. 700 and 700SP LED versions............................................................................................................7.7
7.2.2. 700E Wellness TV version.................................................................................................................7.9
7.2.3. 500 and 500SP LED versions..........................................................................................................7.13
7.3. DISASSEMBLING THE KEYBOARD....................................................................................................................7.14
7.3.1. 700 and 700SP LED versions..........................................................................................................7.14
7.3.2. 700E Wellness TV version...............................................................................................................7.15

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
7.3.3. 500 and 500SP LED versions..........................................................................................................7.17
7.4. DISASSEMBLING THE CARDIO RECEIVER.........................................................................................................7.18
7.5. DISASSEMBLING THE SENSORS .......................................................................................................................7.19
7.6. DISASSEMBLING THE PEDALS AND THE PEDAL CRANKS ..................................................................................7.20
7.7. DISASSEMBLING THE GUARDS ........................................................................................................................7.21
7.8. DISASSEMBLING THE ELECTRICAL BOX...........................................................................................................7.22
7.9. DISASSEMBLING THE BELT .............................................................................................................................7.23
7.10.DISASSEMBLING THE PULLEY .........................................................................................................................7.24
7.11.DISASSEMBLING THE BRAKE WINDING............................................................................................................7.25
7.12.DISASSEMBLING THE BRAKE GROUP...............................................................................................................7.26
7.13.DISASSEMBLING THE SPEED SENSOR...............................................................................................................7.28
7.14.DISASSEMBLING THE PLATFORMS WITH CSAFE BOARD CONNECTORS AND POWER ENTRY MODULE...............7.29
7.15.DISASSEMBLING THE ALTERNATOR ................................................................................................................7.31
7.16.DISASSEMBLING THE BATTERY.......................................................................................................................7.32
7.17.DISASSEMBLING THE SADDLE.........................................................................................................................7.33
7.18.DISASSEMBLING THE HAND SENSOR BOARD ...................................................................................................7.36
7.19.DISASSEMBLING THE SADDLE HANDLEBARS...................................................................................................7.38
8. ADJUSTMENTS....................................................................................................................................................8.1
8.1. BELT TENSION ..................................................................................................................................................8.1
8.2. SPEED SENSOR POSITION...................................................................................................................................8.2
8.3. BRAKE ASSEMBLY............................................................................................................................................8.3
8.4. SADDLE SLIDING...............................................................................................................................................8.4
9. MACHINE CONFIGURATION..........................................................................................................................9.1
9.1. USER MENU CONFIGURATION FOR 700 MODELS................................................................................................9.1
9.1.1. Language...........................................................................................................................................9.1
9.1.2. Distance.............................................................................................................................................9.2
9.1.3. Priority setting...................................................................................................................................9.2
9.1.4. Maximum excercise time ...................................................................................................................9.2
9.1.5. Pause time .........................................................................................................................................9.3
9.1.6. Enable TGS .......................................................................................................................................9.3
9.1.7. Enable keyboard................................................................................................................................9.3
9.1.8. Modifiable target heart rate..............................................................................................................9.4
9.1.9. Enable custom messages...................................................................................................................9.4
9.1.10. Edit custom messages........................................................................................................................9.4
9.1.11. Enable multi-language mode.............................................................................................................9.4
9.1.12. Resetting parameters to default values..............................................................................................9.5
9.1.13. Format P&P......................................................................................................................................9.5
9.2. USER MENU CONFIGURATION FOR 500 MODEL .................................................................................................9.6
9.2.1. Language...........................................................................................................................................9.6
9.2.2. Distance.............................................................................................................................................9.7
9.2.3. Maximum excercise time ...................................................................................................................9.7
9.2.4. Pause time .........................................................................................................................................9.7
9.2.5. Default age........................................................................................................................................9.8
9.2.6. Default weight ...................................................................................................................................9.8
9.2.7. Default time.......................................................................................................................................9.8
9.2.8. Default calories.................................................................................................................................9.9
9.2.9. Default distance.................................................................................................................................9.9
9.2.10. Enable TGS .......................................................................................................................................9.9
9.2.11. Enable keyboard..............................................................................................................................9.10
9.2.12. Modifiable target heart rate............................................................................................................9.10
9.2.13. Enable custom messages.................................................................................................................9.10
9.2.14. Resetting parameters to default values............................................................................................9.11
9.2.15. Format P&P....................................................................................................................................9.11
9.3. SERVICE MENU CONFIGURATION ....................................................................................................................9.12
9.3.1. Time and date..................................................................................................................................9.13
9.3.1.1. Hour ..............................................................................................................................................................................9.14
9.3.1.2. Minutes..........................................................................................................................................................................9.14
Page iii

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page iv
9.3.1.3. Day................................................................................................................................................................................9.14
9.3.1.4. Month............................................................................................................................................................................9.14
9.3.1.5. Year...............................................................................................................................................................................9.14
9.3.1.6. Set Clock.......................................................................................................................................................................9.14
9.3.2. Low kit parameter ...........................................................................................................................9.14
9.3.2.1. Read from low kit .........................................................................................................................................................9.15
9.3.2.2. Write to low kit.............................................................................................................................................................9.15
9.3.2.3. Default Setting..............................................................................................................................................................9.15
9.3.2.4. Configuration parameters table.....................................................................................................................................9.15
9.3.3. Operating data ................................................................................................................................9.16
9.3.3.1. Read from low kit .........................................................................................................................................................9.16
9.3.3.2. Write to low kit.............................................................................................................................................................9.16
9.3.3.3. Machine usage data.......................................................................................................................................................9.16
9.3.4. Errors log........................................................................................................................................9.17
9.3.4.1. Read from low kit .........................................................................................................................................................9.17
9.3.4.2. Reset Errors...................................................................................................................................................................9.18
9.3.4.3. View Errors...................................................................................................................................................................9.18
9.3.5. Standard settings.............................................................................................................................9.18
9.3.6. Low kit menu ...................................................................................................................................9.19
9.3.6.1. Low kit version.............................................................................................................................................................9.19
9.3.6.2. Low Kit fault code........................................................................................................................................................9.19
9.3.7. High kit version...............................................................................................................................9.20
9.3.8. TV Standard (700E version only)....................................................................................................9.20
9.4. TV MENU CONFIGURATION FOR 700E MODEL ................................................................................................9.21
9.4.1. TV channel tuning ...........................................................................................................................9.21
9.4.2. Wellness TV adjustments.................................................................................................................9.22
9.5. RADIO MENU CONFIGURATION FOR 700E MODEL...........................................................................................9.23
9.5.1. Radio channel tuning.......................................................................................................................9.23
9.6. TRANSFERRING THE TUNING DATA .................................................................................................................9.24
9.6.1. Using the TGS .................................................................................................................................9.24
9.6.2. Using the connecting cable .............................................................................................................9.24
10.SCHEDULED MAINTENANCE.......................................................................................................................10.1
10.1.DAILY MAINTENANCE OPERATIONS................................................................................................................10.1
10.1.1. Setting up the operation ..................................................................................................................10.1
10.1.2. External cleaning operations ..........................................................................................................10.1
10.2.MONTHLY MAINTENANCE OPERATIONS..........................................................................................................10.2
10.2.1. Saddle cleaninig operation..............................................................................................................10.2
10.2.2. Check wear of foot straps................................................................................................................10.2
10.2.3. Checking the operation of the cardiotester receiver .......................................................................10.2
10.2.4. Checking the operation of the hand sensor receiver.......................................................................10.2
10.3.TWICE-YEARLY MAINTENANCE OPERATIONS..................................................................................................10.3
10.3.1. Carrying out the monthly maintenance procedure..........................................................................10.3
10.3.2. Setting up the operation ..................................................................................................................10.3
10.3.3. Cleaning operations........................................................................................................................10.3
10.3.4. Checking the working conditions ....................................................................................................10.3
10.3.5. Checking the wear of rubber parts..................................................................................................10.3
10.3.6. Checking the belt.............................................................................................................................10.3
10.3.7. Checking the display .......................................................................................................................10.3
10.3.8. Checking the wiring and connections..............................................................................................10.4
11.APPENDIX...........................................................................................................................................................11.1
11.1.UPDATING THE SW ........................................................................................................................................11.1
11.2.COMPATIBILITY BETWEEN HW AND SW........................................................................................................11.1
11.2.1. CPU HW version for Wellness TV...................................................................................................11.1
11.3.REQUIRED TOOLS ...........................................................................................................................................11.2

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
OBSERVE: observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.
Page 1.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
OBSERVE: The tool sizes quoted in this manual are expressed in mm.

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
2. TECHNICAL CHARACTERISTICS
2.1. AVAILABLE VERSIONS
There machine is available in 5 versions:
• Recline 500: mains operated machine
• Recline 500SP: self-powered machine
• Recline 700: mains operated machine
• Recline 700SP: self-powered machine
• Recline 700E: mains operated machine with Wellness TV display
all of which have the same structure but are differentiated by certain characteristics.
VERSION
500 500 SP 700 – 700E700 SP
Power 30-500 Watt 40-500 Watt 30-500 Watt 40-500 Watt
Hand sensor NO YES
CSafe YES YES
Cardio receiver HFU OwnZone
Training programs Quick start
Goal
CPR
Quick start
Goal
6 profiles
CPR
Weight Loss
OwnZone
Custom program
CHARACTERISTIC
Test functions Fitness test Fitness test
2.2. MECHANICAL CHARACTERISTICS
VERSION
500SP - 700SP 500 – 700 – 700E
Width 57 cm - 22.4 in
Length 143 cm - 56.3 in
Height 138.5 cm - 54.5 in
Weight 88 Kg - 194 lbs 88 Kg - 194 lbs
Page 2.1

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 2.2
2.3. ELECTRICAL CHARACTERISTICS
VERSION
500 700 - 700E
Mains voltage 90 - 260 VAC
Frequency 50 - 60 Hz
Consumption 50 VA
Fuses F 3.15 A
2.4. AMBIENT SPECIFICATIONS
Operating from 5° to 35° C
Temperature Storage from -10° to 70° C
Operating from 30% to 80% non-
condensing
Humidity Storage from 5% to 85% non-condensing
2.5. CONFORMITY TO REGULATIONS
The machine conforms to the following standards:
Europe USA
EMI
EN 55014-1
EN 55014-2
EN 61000-3-2
EN 61000-3-3
Safety EN 60335-1
EN 957-1
EN 957-5 class SA
Directives 73/23/CEE
89/366/CEE
89/392/CEE
UL 1647

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
In addition:
• Electrical isolation class: Class I;
• Protection rating: IP21.
2.6. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the Serial Number, consists of 16 alphanumeric
characters arranged as follows:
Characters description key to values
1,2,3 Machine type: Recline Excite D46
4 Product version 5= Recline 500
7= Recline 700
5 Type of power supply 3= multi-voltage (110-220)
4= self-powered
6 Type of display L = LED display
T = Wellness TV
7 Device for downloading data used by the Wellness
System
N = not available
T = TGS
S = smart card
8, 9 Color of the frame AL = aluminum
10, 11 Color of paddings AG = gray
M0 = bordeaux
12 Guard color G= gray
13 Type of TV model
0= none
E= 1, 2, 5, 6, 8, 9, A
U= 3, 4, 7, B
Where:
1= Pal B/G
2= Pal I
3= Pal N
4= NTSC M
5= Secam E/L
6= Secam D/K
7= NTSC M44
8= Pal D/K
9= Secam B/G
A= Secam K1
B= Pal M
Page 2.3

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 2.4
Characters description key to values
14,15 Language
IT = Italian
DE = German
FR = French
US = American English
NL = Dutch
BR = Portuguese
JP = Japanese
UK = British English
ES = Spanish
16 Type of packaging
I = Italy
E = standard international
S = overseas international
0= none
For example, a possible product code would be:
D4673LTALM0G0UKE
which is interpreted as follows:
D46 7 3 L T AL M0 G 0 UK E
standard international packing
British English language
no TV model
gray guards
burgundy paddings
aluminum frame color
interfaced to TGS key reader
LED display
mains powered supply with multi-voltage inlet
700 model
Recline Excite

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
2.7. WIRING DIAGRAM
2.7.1. 500 MODEL
2.7.1.1. Powered version
DISPLAY
DISPLAY BOARD
CBQ-13
CBQ-32
KEYBOARD
CSAFE
BOARD
386 BOARD
HFU
RECEIVER
CN3
CN1
CN1
TGS/
SMART
CARD
BOARD
CN1
CN2CN7
CN8
CN9
CONNECTORS
PANEL
CN5
CN4
CB-14
BRAKE
POWER
ENTRY
MODULE
VAC BRAKE
BOARD
CN3
CN4CN1
CN2
SPEED
SENSOR
CB-0
Patch
conn.
CB-51
CB-4 CB-3
CBQ-28
Page 2.5

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 2.6
2.7.1.2. Cordless version
DISPLAY
DISPLAY BOARD
CBQ-13
CBQ-32
KEYBOARD
CSAFE
BOARD
386 BOARD
HFU
RECEIVER
CN3
CN1
CN1
TGS/
SMART
CARD
BOARD
CN1
CN2CN7
CN8
CN9
CBQ-28
CONNECTORS
PANEL
CN5
CN4
CB-14
BRAKE
BRAKE
BOARD
CN3
CN4CN1
CN2
SPEED
SENSOR
Patch
conn.
CB-51
CB-4 CB-3
BATTERY
GENERATOR
Patch
conn.
CB-52
BATTERY CHARGER
INPUT

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
2.7.2. 700 MODEL
2.7.2.1. Powered version
DISPLAY
DIGITAL PLAN BOARD
LED BOARD
CN1
CN5
CBQ-12 CBQ-11 CBQ-13
CBQ-32
KEYBOARD
CSAFE
BOARD
386 BOARD
CN2
OWNZONE
RECEIVER
CN10
CN15
CN1
CN6
TGS/
SMART
CARD
BOARD
CN1
CN14CN7
CN11
CN1
CONNECTORS
PANEL
CN5
CN4
CB-14
BRAKE
POWER
ENTRY
MODULE
VAC BRAKE
BOARD
CN3
CN4CN1
CN2
SPEED
SENSOR
CB-0
Patch
conn.
CB-51
CB-4 CB-3
CN13
LEFT
SENSOR
RIGHT
SENSOR
HAND
SENSOR
BOARD
J2-J4
J3
CBQ-25-R2
CNX
CBQ-25-2-R1
CBQ-26R
CBQ-29
Page 2.7

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 2.8
2.7.2.2. Cordless version
DISPLAY
DIGITAL PLAN BOARD
LED BOARD
CN1
CN5
CBQ-12 CBQ-11 CBQ-13
CBQ-32
KEYBOARD
CSAFE
BOARD
386 BOARD
CN2
OWNZONE
RECEIVER
CN10
CN15
CN1
CN6
TGS/
SMART
CARD
BOARD
CN1
CN14CN7
CN11
CN1
CBQ-29
CONNECTORS
PANEL
CN5
CN4
CB-14
BRAKE
BRAKE
BOARD
CN3
CN4CN1
CN2
SPEED
SENSOR
Patch
conn.
CB-51
CB-4 CB-3
CN13
BATTERY
GENERATOR
Patch
conn.
CB-52
BATTERY CHARGER
INPUT
CNX
J3
HAND
SENSOR
BOARD
J2-J4
RIGHT
SENSOR
LEFT
SENSOR
CBQ-25-2-R1
CBQ-26R
CBQ-25-R2
J3
Patch
conn.
RESET
OWNZONE

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
2.7.2.3. Wellness TV version
DISPLAY
LCD
CPU
BOARD
CBQ-32
RIGHT
SENSOR
LEFT
SENSOR
HAND
SENSOR
BOARD
CONNECTORS
BOARD
OWNZONE
RECEIVER
CN8
CN6
TGS/
SMART
CARD
BOARD
CN1
CN18CN16
CN4
CBQ-26
J3J2-J4
CBQ-29
CN3
CN6
CN1
CN15
INVERTER
CN4
CN5
CN3
CN2
CN1CN5
SPLITTER
AMPLIFIER TUNER
CN15
CN11
CN10
TTL
BOARD
CN1CN2
CN3
HEADPHONE
JACK
Patch
Conn. Q
FE3
J3
J1
BRAKE
POWER
ENTRY
MODULE
VAC BRAKE
BOARD
CN3
CN4CN1
CN2
SPEED
SENSOR
CB-0
Patch
Conn.
CB-51
CB-4 CB-3
RIGHT
SPEAKER LEFT SPEAKER
CN13CN14
AUX INPUT
BOARD
J4
J1
CN5CN4
J8 CN3
CSAFE
BOARD
CN9
CBQ-13
CB-10
CB-9
CONNECTORS
PANEL Antenna
inlet
KEYBOARD
J1
CB-18
CN10
RJ45
CB-14
CV-302 CNX
CBQ-25-2-R1 CBQ-25-R2
Page 2.9

RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3
Page 2.10
2.8. CABLES
CB-0: High voltage cable
Power entry module – Brake board
Power entry
module Signal Color Brake board CN3
N Neutral White 1
F Line Black 3
T Earth Green 5
CB-3: Cable connecting upper and lower assemblies
Brake board – Digital plan board
Brake board
CN1 Signal Color Digital Plan Board CN7
2 Digital Gnd White 2
3 Power Gnd Orange 3
4 - sensing +5 Vdc digital Red 4
6 +12 Vdc Black 6
7 +5 Vdc Green 7
8 +sensing +5 Vdc digital Blue 8
CB-4: Serial communication cable between upper and lower assemblies
Brake board – Digital plan board
Brake board
CN4 Signal Color Digital Plan Board CN14
1 NC Green-White 1
2 NC Green 2
3 Digital Gnd Orange-White 3
4 Download Blue 4
5 Reset Blue-White 5
6 Digital Gnd Orange 6
7 485 Tx/Rx + Brown-White 7
8 485 Tx/Rx - Brown 8