Technogym SYNCHRO EXCITE 2009 User manual

SERVICE &MAINTENANCE MANUAL
REV.5.2

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough
knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Synchro Excite™ trademark is property of Technogym S.p.A.

SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2
Page i
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. INTRODUCTION...................................................................................................................................................1.1
1.2. RECOMMENDATIONS ..........................................................................................................................................1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................1.2
2. TECHNICAL SPECIFICATIONS.........................................................................................................................2.1
2.1. PRODUCT CODES ................................................................................................................................................2.1
2.2. COLOUR OPTIONS ...............................................................................................................................................2.2
2.3. PRODUCT CHARACTERISTICS ..............................................................................................................................2.3
2.4. MECHANICAL CHARACTERISTICS........................................................................................................................2.4
2.5. AMBIENT SPECIFICATIONS..................................................................................................................................2.5
2.6. CONFORMITY TO REGULATIONS..........................................................................................................................2.5
2.7. WIRING DIAGRAMS .............................................................................................................................................2.6
2.7.1. 500 model (ARM Board)........................................................................................................................2.6
2.7.1.1. Powered version (500)........................................................................................................................................................2.6
2.7.1.2. Self-Powered version (500SP) ............................................................................................................................................2.7
2.7.2. 700 model (ARM board).........................................................................................................................2.8
2.7.2.1. Powered version (700)........................................................................................................................................................2.8
2.7.2.2. Self-Powered version (700SP) ............................................................................................................................................2.9
2.7.3. 700 Wellness TV model – Digital TV ...................................................................................................2.10
2.7.3.1. Powered version (700WTV) ............................................................................................................................................2.10
2.8. WIRING.............................................................................................................................................................2.11
2.8.1. CBQ cables...........................................................................................................................................2.11
2.8.2. CB cables .............................................................................................................................................2.11
2.8.3. CU cables.............................................................................................................................................2.12
2.8.4. ELT cables............................................................................................................................................2.14
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. BLOCK DIAGRAM ................................................................................................................................................3.1
3.1.1. LED ARM Display boards (500 and 500SP)..........................................................................................3.2
3.1.2. Led Arm Display Boards (700 and 700SP)............................................................................................3.3
3.1.3. Wellness TV Display boards –Digital TV (700WTV) .............................................................................3.4
3.1.3.1. CPU board ..........................................................................................................................................................................3.4
3.1.3.2. Digital TV board................................................................................................................................................................. 3.4
3.1.3.3. LCD Inverter.......................................................................................................................................................................3.5
3.1.3.4. Touch screen interface board..............................................................................................................................................3.5
3.1.3.5. AUX input board ................................................................................................................................................................3.5
3.1.3.6. iPod docking station ...........................................................................................................................................................3.5
3.1.3.7. Headphone jack ..................................................................................................................................................................3.5
3.1.4. CSafe board............................................................................................................................................3.6
3.1.5. Dual TGS reader....................................................................................................................................3.6
3.1.6. Cardio receiver ......................................................................................................................................3.6
3.1.7. Brake board............................................................................................................................................3.7
3.1.8. Brake ......................................................................................................................................................3.7
3.1.9. Speed sensor...........................................................................................................................................3.8
3.1.10.Power entry module ...............................................................................................................................3.8
3.1.11.Alternator...............................................................................................................................................3.8
3.1.12.Battery....................................................................................................................................................3.9
3.1.13.External power supply input...................................................................................................................3.9
3.2. BRAKE CONTROL..............................................................................................................................................3.10
3.2.1. Mechanics ............................................................................................................................................3.10
3.2.2. Controls................................................................................................................................................3.10
3.2.3. The signals involved.............................................................................................................................3.12
4. ACCESSORIES........................................................................................................................................................4.1

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4.1. CARDIO THEATER CONNECTION..........................................................................................................................4.1
4.2. PC LINK FOR PROGRAMMING ..............................................................................................................................4.2
4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES..............................................4.3
4.4. MONITOR PLUG FOR CSAFE PORT .......................................................................................................................4.4
4.5. WELLNESS TV UPGRADE KIT..............................................................................................................................4.5
5. INSTALLATION INSTRUCTIONS......................................................................................................................5.1
5.1. SPECIFICATIONS AND REQUIREMENTS.................................................................................................................5.1
5.2. INSTALLATION REQUIREMENTS AND SPECIFICATIONS FOR WELLNESS TV MACHINES .........................................5.2
5.2.1. DIGITAL SIGNAL..................................................................................................................................5.2
5.2.2. ANALOGUE SIGNAL.............................................................................................................................5.3
5.3. INSTALLATION ....................................................................................................................................................5.4
5.4. FIRST POWER-ON ................................................................................................................................................5.4
6. TROUBLESHOOTING...........................................................................................................................................6.1
6.1. TROUBLESHOOTING SERVICE MENU:ACTIVE WELLNESS TV MODELS ...............................................................6.2
6.1.1. I2C Device Test......................................................................................................................................6.3
6.1.2. CSafe COM test......................................................................................................................................6.3
6.1.3. Low Kit COM Test..................................................................................................................................6.3
6.1.4. TGS COM Test .......................................................................................................................................6.4
6.1.5. DVT Board TEST ...................................................................................................................................6.4
6.2. SERVICE TROUBLESHOOTING MENU:MODELLI LED ...........................................................................................6.5
6.2.1. Automatic Test........................................................................................................................................6.6
6.2.1.1. I2C Devices Test.................................................................................................................................................................6.6
6.2.1.2. LED Test.............................................................................................................................................................................6.7
6.2.1.3. Serial Ports Test .................................................................................................................................................................. 6.7
6.2.2. Manual Test............................................................................................................................................6.7
6.2.2.1. Man. Keyboard Test............................................................................................................................................................6.7
6.3. THE DISPLAY FAILS TO ILLUMINATE ....................................................................................................................6.8
6.3.1. 500 and 700 Models...............................................................................................................................6.8
6.3.2. 500SP and 700SP Models....................................................................................................................6.10
6.3.3. 700WTVWellness TV models................................................................................................................6.12
6.4. THE TOUCH SCREEN DOES NOT WORK /IT’S NOT CALIBRATED ..........................................................................6.16
6.5. NO AUDIO SOUND .............................................................................................................................................6.17
6.6. NO TV PICTURE................................................................................................................................................6.18
6.7. THE RADIO DOES NOT PLAY ..............................................................................................................................6.21
6.8. THE IPOD DOES NOT WORK...............................................................................................................................6.23
6.9. “THE EQUIPMENT IS BLOCKED (COM)” MESSAGE ON DISPLAY...............................................................6.26
6.10.THERE IS NO RESISTANCE.................................................................................................................................6.27
6.11.THE RESISTANCE IS INCORRECT........................................................................................................................6.29
6.12.THE SPEED SIGNAL IS INCORRECT .....................................................................................................................6.31
6.13.THE MACHINE DOES NOT READ THE TGS..........................................................................................................6.33
6.14.THERE IS NO HEART RATE SIGNAL.....................................................................................................................6.35
6.14.1.HFU telemetric receiver.......................................................................................................................6.35
6.14.2.Hand sensor .........................................................................................................................................6.36
6.15.THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT.......................................................................................6.38
7. DISASSEMBLY OF COMPONENTS...................................................................................................................7.1
7.1. DISPLAY DISASSEMBLY.......................................................................................................................................7.1
7.1.1. LED Version 500 and 500SP .................................................................................................................7.1
7.1.2. LED Version 700 and 700SP .................................................................................................................7.2
7.1.3. 700WTV version (Wellness TV)..............................................................................................................7.3
7.2. DISPLAY BOARDS DISASSEMBLY ........................................................................................................................7.4
7.2.1. 500 and 500SP Version..........................................................................................................................7.4
7.2.2. 700 and 700SP LED Version .................................................................................................................7.5
7.2.3. 700WTV version (Wellness TV)..............................................................................................................7.6
7.3. 500AND 700 KEYBOARDS AND TOUCH SCREEN DISASSEMBLY..........................................................................7.10
7.3.1. 500 and 500SP models.........................................................................................................................7.10
7.3.2. 700 and 700SP LED Version ...............................................................................................................7.11

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7.3.3. 700WTV version (Wellness TV)............................................................................................................7.12
7.4. CARDIO RECEIVER DISASSEMBLY .....................................................................................................................7.13
7.5. FIXED HANDGRIPS DISASSEMBLY......................................................................................................................7.15
7.6. HAND SENSOR DISASSEMBLY............................................................................................................................7.17
7.7. GUARDS DISASSEMBLY.....................................................................................................................................7.19
7.7.1. Rear guard ...........................................................................................................................................7.19
7.7.2. Brake box cover guard.........................................................................................................................7.21
7.7.3. Front guards.........................................................................................................................................7.22
7.8. LEVERS DISASSEMBLY ......................................................................................................................................7.23
7.9. BRAKE BOX DISASSEMBLY................................................................................................................................7.25
7.10.HAND SENSOR BOARD DISASSEMBLY................................................................................................................7.26
7.11.PRIMARY SHAFT AND PULLEY DISASSEMBLY ....................................................................................................7.27
7.12.PLATFORM LEVER DISASSEMBLY ......................................................................................................................7.32
7.13.BRAKE WINDING DISASSEMBLY ........................................................................................................................7.37
7.14.FLYWHEEL AND BETL TENSIONER DISASSEMBLY .........................................................................................7.38
7.14.1.Powered models (500, 700 and 700WTV)............................................................................................7.38
7.14.2.Self-powered models (500SP and 700SP)............................................................................................7.40
7.15.SPEED SENSOR DISASSEMBLY ...........................................................................................................................7.43
7.16.BATTERY DISASSEMBLY ...................................................................................................................................7.44
7.17.FOOTBOARDS,POWER ENTRY MODULE AND WHEELS DISASSEMBLY.................................................................7.45
8. ADJUSTMENT........................................................................................................................................................8.1
8.1. BELT TENSION ....................................................................................................................................................8.1
8.2. SPEED SENSOR POSITIONING ...............................................................................................................................8.2
8.3. BRAKE WINDING POSITIONING ............................................................................................................................8.3
8.4. THE MACHINE IS NOT FLAT .................................................................................................................................8.4
9. MACHINE CONFIGURATION ............................................................................................................................9.1
9.1. USER MENU CONFIGURATION FOR 500 MODELS..................................................................................................9.1
9.1.1. Language................................................................................................................................................9.2
9.1.2. Units of measurement.............................................................................................................................9.2
9.1.3. Maximum exercise time..........................................................................................................................9.2
9.1.4. Pause time..............................................................................................................................................9.3
9.1.5. Cooldown time........................................................................................................................................9.3
9.1.6. Default age.............................................................................................................................................9.3
9.1.7. Default weight........................................................................................................................................9.4
9.1.8. Default duration.....................................................................................................................................9.4
9.1.9. Default calories......................................................................................................................................9.4
9.1.10.Default distance......................................................................................................................................9.5
9.1.11.Enable TGS ............................................................................................................................................9.5
9.1.12.Enable keyboard.....................................................................................................................................9.5
9.1.13.Modifiable target frequencies ................................................................................................................9.6
9.1.14.Resetting parameters to default values...................................................................................................9.6
9.1.15.Format P&P key.....................................................................................................................................9.6
9.1.16.SN 9.6
9.2. USER MENU CONFIGURATION FOR 700 MODELS..................................................................................................9.7
9.2.1. Language................................................................................................................................................9.8
9.2.2. Distance..................................................................................................................................................9.8
9.2.3. Maximum excercise time ........................................................................................................................9.8
9.2.4. Pause time..............................................................................................................................................9.9
9.2.5. Cooldown time........................................................................................................................................9.9
9.2.6. Enable TGS ............................................................................................................................................9.9
9.2.7. Enable keyboard...................................................................................................................................9.10
9.2.8. Modifiable target heart rate.................................................................................................................9.10
9.2.9. Enable custom messages......................................................................................................................9.10
9.2.10.Edit custom messages...........................................................................................................................9.11
9.2.11.Change messagges languages..............................................................................................................9.11
9.2.12.Enable multi-language mode ...............................................................................................................9.11

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9.2.13.Resetting parameters to default values.................................................................................................9.11
9.2.14.Format P&P.........................................................................................................................................9.12
9.2.15.SN 9.12
9.3. USER MENU CONFIGURATION FOR 700 WTV MODELS......................................................................................9.13
9.3.1. Serial Number ......................................................................................................................................9.14
9.3.2. Language..............................................................................................................................................9.14
9.3.3. Measure................................................................................................................................................9.14
9.3.4. Enable TGS ..........................................................................................................................................9.15
9.3.5. Keys 9.15
9.3.6. Maximum excercise time ......................................................................................................................9.15
9.3.7. Pause time............................................................................................................................................9.15
9.3.8. Cooldown time......................................................................................................................................9.16
9.3.9. Top exercise programs for you shortcut...............................................................................................9.16
9.3.10.Modifiable target heart rate.................................................................................................................9.17
9.3.11.Standby.................................................................................................................................................9.17
9.3.12.Language..............................................................................................................................................9.17
9.3.13.Default config.......................................................................................................................................9.17
9.3.14.Format P&P.........................................................................................................................................9.17
9.3.15.Screen saver minutes............................................................................................................................9.18
9.3.16.Display in the workout .........................................................................................................................9.18
9.3.17.Radio....................................................................................................................................................9.19
9.3.18.iPod connection option ........................................................................................................................9.19
9.3.19.Standby channel...................................................................................................................................9.19
9.3.20.Other language.....................................................................................................................................9.19
9.4. SERVICE MENU CONFIGURATION FOR 500 AND 700 LED MODELS ....................................................................9.20
9.4.1. Low kit parameter ................................................................................................................................9.22
9.4.1.1. Read from low kit .............................................................................................................................................................9.22
9.4.1.2. Write to low kit................................................................................................................................................................. 9.22
9.4.1.3. Default Setting..................................................................................................................................................................9.23
9.4.1.4. Table of configuration parameters .................................................................................................................................... 9.23
9.4.2. Operating data .....................................................................................................................................9.24
9.4.2.1. Read from low kit .............................................................................................................................................................9.24
9.4.2.2. Write to low kit................................................................................................................................................................. 9.25
9.4.2.3. Machine usage data...........................................................................................................................................................9.25
9.4.3. Errors log.............................................................................................................................................9.26
9.4.3.1. Read from low kit .............................................................................................................................................................9.26
9.4.3.2. Reset Errors.......................................................................................................................................................................9.26
9.4.3.3. COM.Fault........................................................................................................................................................................9.27
9.4.3.4. View Errors.......................................................................................................................................................................9.27
9.4.4. Standard settings..................................................................................................................................9.28
9.4.5. Low kit menu ........................................................................................................................................9.28
9.4.5.1. Low kit version ................................................................................................................................................................. 9.28
9.4.5.2. Low Kit fault code ............................................................................................................................................................9.29
9.4.6. High kit version....................................................................................................................................9.29
9.4.7. BOOT version.......................................................................................................................................9.29
9.4.8. Key Reader Version..............................................................................................................................9.29
9.5. SERVICE MENU CONFIGURATION 700 WTV MODELS ........................................................................................9.30
9.5.1. Low kit parameter ................................................................................................................................9.31
9.5.1.1. Read from low kit .............................................................................................................................................................9.31
9.5.1.2. Write to low kit................................................................................................................................................................. 9.31
9.5.1.3. Default Setting..................................................................................................................................................................9.31
9.5.1.4. Table of configuration parameters .................................................................................................................................... 9.32
9.5.2. Operating data .....................................................................................................................................9.33
9.5.2.1. Read from low kit .............................................................................................................................................................9.33
9.5.2.2. Write to low kit................................................................................................................................................................. 9.33
9.5.3. Errors log.............................................................................................................................................9.33
9.5.3.1. Read from low kit .............................................................................................................................................................9.33
9.5.3.2. Reset Errors.......................................................................................................................................................................9.33
9.5.3.3. COM.Fault........................................................................................................................................................................9.34
9.5.4. SW version devices...............................................................................................................................9.35
9.5.5. Standard settings..................................................................................................................................9.35
9.5.6. TV Standard .........................................................................................................................................9.36
9.6. TV MENU CONFIGURATION FOR 700WTV MODELS ..........................................................................................9.37

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9.6.1. Tuning TV channels..............................................................................................................................9.37
9.6.2. Wellness TV adjustments......................................................................................................................9.41
9.7. RADIO MENU CONFIGURATION FOR 700WTVMODELS......................................................................................9.42
9.7.1. Tuning radio channels..........................................................................................................................9.42
9.8. TRANSFERRING THE TUNING DATA ...................................................................................................................9.45
9.8.1. Using the TGS key................................................................................................................................9.45
9.8.2. Connecting two machines using a CSafe connection (Method recommended)....................................9.46
9.9. TOUCH SCREEN CALIBRATION ..........................................................................................................................9.47
10.FUNCTIONAL TEST MD MODELS..................................................................................................................10.1
10.1.ELECTRICAL SAFETY TEST................................................................................................................................10.1
10.2.MECHANICAL SAFETY TESTS.............................................................................................................................10.3
10.2.1.Checking the assembly of the transmission and levers systems............................................................10.3
10.2.2.Checking the assembly of the guards ...................................................................................................10.3
10.3.START-UP CHECK..............................................................................................................................................10.3
10.4.LIST OF CRITICAL SPARE PARTS.........................................................................................................................10.4
11.SCHEDULED MAINTENANCE .........................................................................................................................11.1
11.1.DAILY MAINTENANCE OPERATIONS ..................................................................................................................11.1
11.1.1.Setting up the operation.......................................................................................................................11.1
11.1.2.External cleaning operations ...............................................................................................................11.1
11.2.MONTHLY MAINTENANCE OPERATIONS ............................................................................................................11.2
11.2.1.Checking the operation of the cardiotester receiver............................................................................11.2
11.2.2.Checking the operation of the hand sensor receiver............................................................................11.2
11.3.TWICE-YEARLY MAINTENANCE OPERATIONS ....................................................................................................11.3
11.3.1.Carrying out the monthly maintenance procedure...............................................................................11.3
11.3.2.Setting up the operation.......................................................................................................................11.3
11.3.3.Cleaning operations.............................................................................................................................11.3
11.3.4.Checking the working conditions.........................................................................................................11.3
11.3.5.Checking the wear of rubber parts.......................................................................................................11.3
11.3.6.Checking the belts ................................................................................................................................11.3
11.3.7.Checking the display ............................................................................................................................11.4
11.3.8.Checking the wiring and connections ..................................................................................................11.4
12.APPENDIX.............................................................................................................................................................12.1
12.1.UPDATING THE SW...........................................................................................................................................12.1
12.2.REQUIRED TOOLS..............................................................................................................................................12.2

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SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2
Page 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it
will be useful to refer to the disassembly sequence described in this manual.

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Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual areexpressed in mm.

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Page 2.1
2. TECHNICAL SPECIFICATIONS
2.1. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the SN, consists of 16 alphanumeric characters arranged
as follows:
Characters
Description
Key to values
1,2,3
Machine type
DA5 = Synchro Excite
4 Product version
2
= 500
3= 700
5 Type of power supply
3
= multi-voltage (110-220)
4= self-powered
6 Type of Display
L= LED Display
D= Active W-TV + Digital TV
7 Integrated accessories
N= none
T= TGS
I= iPod
A= TGS + iPod
8, 9 Colour of the frame
AL
= Silver (Class)
AN = Anthracite (Trend)
10, 11
Colour of puddings
00 = none
12 Guards colour
0= none
G= Flint grey (Class)
R= Dark grey (Trend)
13 Type of TV model
0= none
D= DVB-T
A= ATSC
I= ISDB-T
14,15 Language
00
= WTV models
BR = Portuguese
CN = Chinese
DA = Danish
DE = German
ES = Spanish
FR = French
IT = Italian
JP = Japanese
NL = Dutch
RU = Russian
TR = Turkish
UK = British English
US = American English

SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2
Pagina 2.2
Characters
Description
Key to values
16 Type of packaging
I= Italy
E= International Standard
S= Overseas International
U= Overseas US / JP
In case of overseas delivery, use “S” packaging type to order equipments with EUROPEAN
power cord or ”U” packaging type to order equipments with US style power cord.
For example, a possible product code would be:
DA533DTAN00RDUKE
which is interpreted as follows:
DA5
3
3
D
T
AN
00
R
D
UK
E
International Standard
UK English language
TV model DVB-T
Dark grey casing
No upholsteries
frame colour Anthracite
Interfaced to TGS reader
display Active Wellness TV + CDA
Mains powered supply with multi-voltage inlet
700 model
Synchro Excite
2.2. COLOUR OPTIONS
The following table shows the possible combinations for ordering the line machines:
CLASS model TREND model
FRAME
AL
AN
CASING
G
R
Table 2-1

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Page 2.3
2.3. PRODUCT CHARACTERISTICS
VERSION
500 500SP
700
-
700WTV
700SP
CARACHTERISTICS
Power requirement:
100-230VAC
50/60 Hz
Self-powered
100-230VAC
50/60 Hz
Self-powered
Energy Consumption:
100 VA Self-powered 100 VA Self-powered
Consumption Stand-by
(LED):
11.3 VA
(110 VAC)
21.6 VA
(220 VAC)
Self-powered
11.3 VA
(110 VAC)
21.6 VA
(220 VAC)
Self-powered
Consumption Stand-by
(WTV):
43.7 VA
(110 VAC)
61.5 VA
(220 VAC)
Self-powered
43.7 VA
(110 VAC)
61.5 VA
(220 VAC)
Self-powered
Difficultly levels:
1 - 25
Resistance (a 120 rpm):
30-500 40-500 30-500 40-500
Max user weight:
180 Kg – 397 lbs
Sub Maximal Test:
NO Fitness Test
Fast Track Control:
NO SI
HR Monitoring:
Telemetry Double Hand Sensor, Telemetry
Maintenance:
Maintenance not required, upload Serial software
Goal oriented display
YES
Coach Calories:
YES
Language available:
NO YES
Plug & Play System:
YES
HR Hand Sensor
monitoring:
NO YES
Total number of
programs:
Quick start
Goals (time, distance, calorie)
CPR
Profiles (6)
Quick start
Goals (time, distance, calorie)
CPR
Profiles (6)
Custom
Training Zone
Weight Loss

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Pagina 2.4
2.4. MECHANICAL CHARACTERISTICS
VERSION
500 – 700 - 700WTV
500SP – 700SP
Width
752 mm – 30”
Length
2042mm – 80”
Height
1609mm – 63”
Weight
148 Kg - 326 lbs
150 Kg - 330 lbs

SYNCHRO EXCITE 2009: Service &maintenance manual - rev. 5.2
Page 2.5
2.5. AMBIENT SPECIFICATIONS
Temperature
Operating
from 5° to 35° C
Storage
from -10° to 70° C
Humidity
Operating
from 30% to 80% non-ondensing
Storage
from 5% to 85% non-condensing
2.6. CONFORMITY TO REGULATIONS
The machine conforms to the following standards:
EUROPA
USA
EMI
EN 55014-1 (2001)
EN 55014-2 (1998)
EN 61000-3-2 (2002)
EN 61000-3-3 (1997)
UL 1647
Safety
EN 60335-1 (1998)
EN 957-1 (2000)
EN 957-9 classe SA (2003)
Directives
73/23/CEE
89/336/CEE
98/37/CEE
In addition:
•Electrical isolation class: Class I;
•Protection rating: IP21.

SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2
Pagina 2.6
2.7. WIRING DIAGRAMS
2.7.1. 500 MODEL (ARM BOARD)
2.7.1.1. Powered version (500)
DISPLAY
ARM DISPLAY BOARD
KEYBOARD
CSAFE
BOARD
HFU
RECEIVER
CN8
CN1
CN9 CN1
CN3
CN2
BRAKE
BRAKE
BOARD
CN4
CN3 CN1
CN2
SPEED
SENSOR
Patch
conn.
CN7
Patch
conn. 2 Patch
conn. 1
POWER
ENTRY
MODULE
VAC
DUAL
TGS
READER
CN1
Patch
conn.
CU-132
CBQ-32
CBQ-13
ELT-16
ELT-04ELT-06
ELT-05
ELT-07
ELT-00 ELT-02

SYNCHRO EXCITE 2009: Service &maintenance manual - rev. 5.2
Page 2.7
2.7.1.2. Self-Powered version (500SP)
DISPLAY
ARM DISPLAY BOARD
KEYBOARD
CSAFE
BOARD
HFU
RECEIVER
CN8
CN1
CN9 CN1
CN3
CN2
BRAKE
BRAKE
BOARD
CN3
CN4 CN1
CN2
CN7
Patch
conn. 2 Patch conn. 1
BATTERY
ALTERNATOR
Patch
conn.
BATTERY CHARGER
INPUT
DUAL
TGS
READER
CN1
Patch
conn.
CU-132
CBQ-32
CBQ-13
ELT-16
ELT-04ELT-06
ELT-05ELT-07
ELT-02
ELT-01

SYNCHRO EXCITE 2009: Service & maintenance manual - rev. 5.2
Pagina 2.8
2.7.2. 700 MODEL (ARM BOARD)
2.7.2.1. Powered version (700)
DISPLAY
HAND
SENSOR
BOARD
ARM DISPLAY BOARD
CBQ-13
KEYBOARD
CSAFE
BOARD
HFU
RECEIVER
CN8
CN1
CN9 CN1
CN3
CN2
ELT-16
BRAKE
POWER
ENTRY
MODULE
VAC BRAKE
BOARD
CN4
CN3 CN1
CN2
SPEED
SENSOR
ELT-00
Patch
conn.
ELT-04
CN4 J3 J2
RIGHT
HAND
SENSOR
LEFT
HAND
SENSOR
Patch
conn. 6
CN5
CN6
CONNECTOR
BOARD
LEFT
LEVER RIGHT LEVER
J1
J2 J4
Patch
conn.
Patch
conn.
J4
ELT-31
ELT-19
ELT-10 ELT-10
J3
Patch
conn. 5
ELT-09
ELT-23
CN7
Patch
conn. 2 Patch conn. 1
ELT-06
ELT-05ELT-07
ELT-02
DUAL
TGS
READER
CN1
Patch
conn.
CU-132
CBQ-32