TECO F510 series User manual

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TECO F510 Inverter
Quick Start Guide
1) Ensure that the Inverter & the motor have the correct KW power and voltage
ratings.
Motor full load amps must not exceed the Inverter rating.
2) Ensure that the supply & Motor cables are connected correctly prior to
power up.
3) Connect supply cable to terminals R/L1, S/L2, T/L3
4) Connect motor cable to terminals U/T1, V/T2, W/T3
(Swap two leads if motor runs in reverse direction).
5) Connect supply Earth and the motor Earth to the drive Earth
terminal.
Note:-
I ) For detailed installation
and wiring refer to the
Instruction
manual.
This guide is to assist you in installing and running the inverter and verify that it is
functioning correctly for it’s main and basic features.
For detailed information and if there are any doubts please refer to the instruction manual.
Step 1
Supply & Motor connection

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Apply power to the drive, the display will briefly show the supply voltage
440V followed by flashing.
This is the default (factory set) frequency.
If the unit has been used previously then it will show the last frequency
programmed.
Step 2
Apply power to the drive
005.00
Step 3
Test run from keypad
Press RUN KEY to run.
The frequency will ramp up to 5.0 Hz or the user pre-set frequency
according to the default acceleration ramp time.
Press STOP key to stop.
The frequency will ramp down to zero according to the default decel ramp
time.
Step 4
To alter frequency from keypad. (Default setting).
Use the Arrow keys and
</
RESET key
to alter the digits to the
required frequency.
To store the set frequency use READ/ENTER Key.
eg. 50.0 HZ then use RUN and STOP keys to start/ stop.

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Remote speed reference and Remote run
1) Ensure that you have carried out installation & wiring requirements as
per step1 quick start guide on previous page before you proceed.
Two analogue inputs are available. AI1 & AI2
Ensure 00-07 = 0 ( Default= Main frequency source).
2) Select AI1 or AI2 as required.
AI1
Voltage only Input. Speed command
0 to +10V
AI2
Multi-function analog input terminal.
Use SW2 to switch voltage or current input
0 to +10V
4 to 20 mA
Settings for AI1:
Set 00-05=1
Settings for AI2 :
Set 00-05 = 7 ( AI2 Aux frequency)
Set 04-05 = 0 ( Default) . Aux frequency.
Set 04-00 = 0 for ( 0-10v or 0-20mA)
Set 04-00 = 1 for ( 2-10v or 4-20mA)
3) Connecting Remote Potentiometer:
Terminal +10V Supply for use with the potentiometer.
Terminal GND 0Vdc
Terminal AI1 or AI2 Potentiometer wiper connection.
4) Connecting Remote 0-10V or 4-20mAc signal
Use terminals AI1 or AI2 as required.
Connect the 0 V of the analogue input signal to Terminal GND .
Step 1
Remote mode wiring. Speed reference.

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How to alter parameters
Step 2
Remote mode Run
1) Remote Run signal can be either a PNP or NPN input type.
Set PNP or NPN selection as required by SW3.
Note : PNP (positive voltage switching) selection is recommended
for use in EU.
2) Connect remote start switch if required according to diagram in the
instruction manual.
Terminal 24V & S1 (Forward run)
Terminal 24V & S2 (Reverse run)
24V is the common terminal for PNP type inputs.
24VG (0Vdc) terminal is common for the NPN type inputs.
Step 3
Check/ verify and alter parameters
Check / verify and alter parameters for remote start & remote frequency as
necessary before you proceed. Parameters 00-02 & 00-05
See quick start parameter list & How to alter parameters.
Step 4
RUN using remote speed reference.
(Potentiometer, 0-10Vdc or 4-20mA)
1) To run. Activate the remote run switch connected to terminals
S1 (FWD) or S2 (REV) as required. Parameter 00-02 =1
The frequency will ramp up to the frequency set from keypad or
analogue inputs 1 & 2.and according to the set acceleration ramp
time.
2) To Stop. De-activate the remote run switch.
The frequency will ramp down to zero and according to decel ramp
time.

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How to alter Parameters from keypad
1) To alter parameters:- Press the DSP/FUN key,
until the first parameter 00-00 is displayed.
2) Then use the arrow keys </RESET to select the parameter
required then press READ/ENTER key to read the preset value.
3) Use and </RESET keys to alter the setting of the parameters
as per basic quick start parameter list.
Note:- For full parameter list refer to the instruction manual.
4) To save each parameter change, press READ/ENTER
key then the word
END will be displayed.
5) Use </RESET key to select the next parameter to alter and
follow steps 2 to 4 until all changes are complete.
6) Pressing the DSP/FUN key repeatedly will alternate the display between
the preset frequency (flashing display) and the last parameter accessed
or other selectable displays 0 to 7 when selected by parameter 12-00
according to the table below.
【0】:Disable Display 【1】:Output Current
【2】:Output Voltage 【3】:DC Bus Voltage
【4】:Temperature 【5】:PID Feedback
【6】:AI1 Value 【7】:AI2 Value

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Type
Name
Functions
Display
Main digital
displays
Frequency, parameter, voltage, current, temperature and
Fault message.
LED status display
FAULT: When the inverter has a warning or fault message,
the indicator lights up.
FWD: When the inverter is in forward run mode, the indicator
lights up.
RUN mode: Continuously ON.
Stop mode: Flashes ON/OFF.
REV: When the inverter is in revere Run mode, the indicator
lights up.
RUN mode: Continuously ON.
Stop mode: Flashes ON/OFF
SEQ: When Run command source is set to external control,
the indicator lights up.
REF: When Frequency command source is set to external
control, the indicator lights up.
Keys
RUN
RUN: Run command at the set frequency.
STOP
STOP: Stop command. Decelerate or Coast to stop.

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（8 keys）
▲
Increments parameter number and preset values.
▼
Decrements parameter number and preset values.
LOC/REM
Alternates frequency and run command source between
LOCAL and REMOTE:
REMOTE mode: inverter is controlled per parameter settings
through control circuit terminals or communication.
LOCAL mode: Inverter is controlled through digital operator.
By default REMOTE mode is effective at power on. Press
LOC/REM key to switch between the modes while inverter is
stopped. LOC/REM key can be disabled by parameter 23-41.
DSP/FUN
Select between Frequency, Function (parameters) and
Monitor displays according to the following sequence.
Frequency screen Function selectionMonitor
parametersFrequency screen.
</RESET
“<” is left shift key. It’s used for changing parameter or value.
RESET key：Use to reset Inverter resettable faults.
READ/ENTER
Used to display the preset value of parameters and for saving
the changed parameter values.
Basic Quick Start Parameter List
Parameter
Default
Range
Note
00-00
0
0, 2, 5
Control Mode:-
0: V/F
2: SLV (Sensorless Vector)
5: PM SLV (Sensorless Vector for
Permanent Magnet Motor)
00-02
0
0-4
Run mode:-
0: Keypad
1: External control terminal
2: Communication
3: PLC
4: RTC
00-05
0
0-7
Frequency source:-
0: Keypad
1: Remote control (Analogue Input AI1)
2: External up/down frequency control
3: Communication
4: Reserved
5: PID output
6: RTC
7: Auxiliary Frequency (AI2)
00-01
0
0-1
Run direction:-
0: Forward
1: Reverse
00-12
100.0%
0.1-109%
Max frequency limit. (default 100%)
00-13
0.0 %
0.0-109%
Min frequency limit. (default 0.0%)

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07-09
0
0-3
Stop method:
0: Deceleration to stop
1: Coast to stop
2: DC injection braking
3: Run signal inhibit (timer) during Coast to
stop
02-01
**A
10%~200% of
rated current (V/f)
25%~200% of rated
current (SLV)
Motor rated current (for Motor overload
protection)
13-08
0
0-10
Factory Reset: Inverter Supply voltage.
2: 2 wire initialization(220/440V,60Hz)
3: 3 wire initialization(220/440V,60Hz)
4: 2 wire initialization(230/415V,50Hz)
5: 3 wire initialization(230/415V,50Hz)
6: 2 wire initialization(200/380V,50Hz)
7: 2 wire initialization(200/380V,50Hz)
8: PLC initialization
9: 2 wire initialization(230/460V,60Hz)
10: 3 wire initialization(230/460V,60Hz)
Note:- For Full Parameter List see the Instruction manual
Control Modes & Auto Tune
F510 provides three control modes.
Select the relevant control mode for the application.
Default control mode is V/f.
V/f can be used for most applications specifically multi-motor
or applications where auto tune is not successful
or when a customized v/f pattern may be required.
Several V/f patterns are available selectable by parameter 01-00.
Select the appropriate one based on the application load type and the motor base frequency of
50 or 60 Hz.
For selections of the V/f patterns, Refer to the instruction manual.
Sensorless Vector mode SLV is used for obtaining best performance from a motor.
V/f Mode Parameters
Parameter
Default
Range
Note
01-00
F
0-FF
F: General Purpose. 60Hz system
0: General Purpose. 50Hz system
For full list of preset patterns set by 01-00,
refer to the manual.
FF: Customized V/f.
Set parameters 01-02 to 01-13

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For Motor parameters in V/f mode, set the name plate data in parameter Group 2.
SLV Mode set parameters in parameter Group 17
Motor parameters are automatically set when performing an auto-tune (17-10 = 1).
In most case no adjustment is required after performing an auto-tune except when using the
inverter in special applications (e.g. machine tool, positioning, etc…).
Enable auto tune function by parameter 17-10.
Press RUN button (after display showing “Atrdy”)
Six auto tune modes are available. Rotational, Static, Stator Resistance, and loop turning.
Use Rotational where possible. Motor rotates the process takes about 50 secs
Use Static when rotation of load is not possible. It takes about 35 secs.
Use Line to Line Resistance for long cable (above 50 meters in V/f mode)
Use Loop turning to enhance vector control performance.
Rotational Auto-tuning .Combination (Item: 4+2+0). V 1.41
Static Auto-tuning. Combination (Item: 4+2+1). V 1.41
Group 17 Automatic Tuning Function Group
Code
Parameter Name
Range
Default
Unit
17-00
Mode selection of automatic
tuning
0: rotational autotune
0
-
1: static autotune
2: stator resistance measurement
3: Reserved
4: loop turning
5: Rotational Auto-tuning
Combination (Item: 4+2+0). V 1.41
6: Static Auto-tuning
Combination (Item: 4+2+1). V 1.41 .
17-01
Motor rated output power
0.00~600.00
-
KW
17-02
Motor rated current
0.1~999.9
-
A
17-03
Motor rated voltage
200V: 0.0~255.0
220
V
400V:0.0~510.0
440
17-04
Motor rated frequency
10.0~400.0
60.0
Hz
17-05
Motor rated speed
0~24000
-
rpm
17-06
Pole number of motor
2-16 (even number)
4
Pole
17-08
Motor no-load voltage
200V: 50~240
-
V
400V:100~480
17-09
Motor excitation current
0.01~600.00
-
A
17-10
Automatic tuning start
0: Disabled
0
-
1: Enabled
17-11
Auto tune Error History
0: No error
1: Motor data error
2: Stator resistance tuning error
3: Leakage induction tuning error
4: Rotor resistance tuning error
5: Mutual induction tuning error
6: Reserved
7: DT Error
0
-

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Group 17 Automatic Tuning Function Group
Code
Parameter Name
Range
Default
Unit
8: Motor acceleration error
9: Warning
17-14
Rotational Tuning Mode
Selection. V 1.41
0: VF Mode
1: Vector Mode
Note:-
No-load motor voltage 17-08 & (02-19)
Parameter determines the rated flux during motor’s rated rotation in SLV control mode. Set
the value of this parameter to the same value as parameter 17-08.
A value of 10~50V below the rated input voltage level (parameter 17-03) ensures that the
motor is capable of providing adequate torque performance when operating at nominal speed
(or higher speed).
Setting the value too small can result in a reduction in no-load current, weakened motor flux
and an increase in motor current while the motor is loaded, causing a reduction in torque
performance.
For high KW rating (55KW and above), set this closer to the supply voltage.
Motor excitation current 17-09 & (02-09)
This parameter is automatically set during auto-tune. No adjustment required.
For static tuning & Resistance tuning this parameter needs to be adjusted
Set to 1/3 of the motor rated current parameter (17-02).
Wiring Diagram

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MC
NFB
B1/P B2
R/L1
S/L2
S1
S2
S6
S5
S4
S3
Analog output 1
24V
24VG
Source(PNP)
SW3
AO1
AO2
GND
E
CN3
Analog output 2
E
T/L3 U/T1
V/T2
W/T3
CN6
(RJ45) 1
2
GND Common terminal of analog signal
E
+10V
AI1
(0~10V, 20KΩ)
AI2
P
P
S(+)
S(-)
PI
PO
MT PTC Motor temperature detector input
P
P
IM
R2C
R1A
R1B
R1C
R2A
F1
F2
(0~10V/0~20mA or 4~20mA, 250Ω)
V
SW2
0V
Grounding resistance
should lower than 100Ω
Analog signal output 1, 2
(DC 0~10V)/4-20mA
Option Card (JN5-IO-8DO)
Multi-function relay output
250VAC, under to 1A
30VDC, under to 1A
Energy meter pulse output
GND
RS485
*2
*1
*3
*4
R3C
R3A
SW1
SW6
V
V
I
I
AO1
AO2
SW5
OFF
ON
Braking resistor
Fast acting fuse
Main circuit power
Forward rotation/stop
Reverse rotation/stop
UP command
DOWN command
Multi-step speed
command 1
Fault reset
0~10V
0~10V/0~20mA or
4~20mA
External analog input
Pulse input
Screened
Cable Screened Cable, Twisted Pair
P
Terminal symbol Indicates main circuit
Indicates control circuit
Multi-function input
Sink(NPN), Default setting
Power terminal of digital signal (PNP)
Common terminal of digital signal (NPN)
Connection terminal of shielding wire
Power for analog input, +10V, 20mA
Multi-function analog input
Multi-function analog input
Pulse command input 32K Hz. Max.
Run Permissive input
IDefault setting
Remark:
*1: Models IP20 200V 5~30HP, 400V 5~40HP and IP55 400V 5~25HP have a built-in braking transistor so that the braking resistor can be connected between
terminal B1 and B2.
*2: The multi-function digital input terminals S1~S6 can be set to Source (PNP) or Sink (NPN) mode via SW3.
*3: The multi-function analog input 2 (AI2) can be set to the voltage command input (0~10v) or the current command input (4~20mA) via SW2.
*4: Run permissive input F1 & F2 is a normally closed input. This input should be closed to enable the inverter output. To activate this input, open the link
between F1 and F2.
1: Data+
2: Data-
3: Data+
4: Reserved
5: Reserved
6: Data-
7: 5V
8: GND