TECO A510 User manual

Page 1 of 10 11/07/14
TECO A510 Inverter
Quick Start Guide
1) Ensure that the Inverter & the motor have the correct
KW power and voltage ratings.
Motor full load amps must not exceed the Inverter rating.
2) Ensure that the supply & Motor cables are connected
Correctly prior to power up.
3) Connect supply cable to terminals L1,L2& L3.
4) Connect motor cable to terminals T1,T2 &T3.
(Swap two leads If motor runs in reveres direction).
5) Connect supply Earth and the motor Earth to the drive Earth
terminal.
Note:-
I ) For detailed installation
and wiring refer to the
Instruction
manual.
This guide is to assist you in installing and running the inverter and verify that it is
functioning correctly for it’s main and basic features.
For detailed information and if there are any doubts please refer to the instruction manual.
Step 1
Supply & Motor connection

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Apply power to the drive, the display will briefly show the supply voltage
220V followed by flashing.
This is the default ( factory set) frequency.
If the unit has been used previously then it will show the last frequency
programmed.
Step 2
Apply power to the drive
05.0
Step 3
Test run from keypad
Press RUN KEY to run.
The frequency will ram up to 5.0 Hz or the user pre-set frequency and
according to the default acceleration ramp time.
Press STOP key to stop.
The frequency will ramp down to zero according to the default decel ramp
time.
Step 4
To alter frequency from keypad. (Default setting).
Use the Arrow keys and
< /
RESET key
to alter the digits to the required frequency.
To store the set frequency use READ/ENTER Key
eg. 50.0 HZ then use
RUN
and
STOP
keys to start/ stop.

Page 3 of 10 11/07/14
Remote speed reference and Remote run
1) Ensure that you have carried out installation & wiring requirements as
per step1 quick start guide on previous page before you proceed.
2) For analogue signal type. -10V to +10V or 0-10V dc. Use the terminal
AI1 or AI2. Set SW2 in V position.
For analogue input type 4 -20mA. Use the terminal AI2. Set SW2 to I
Position. ( default).
. Connect remote potentiometer OR remote 0-10 vdc signal as required.
to terminals AI1 Or AI2.
Functions of AI1 & AI2 can be set by parameter 04-00 & 04-05.
Terminal + 12Vdc & -12Vdc is the supply provided for use with the
potentiometer.
Terminals AI1 &AI2 are for potentiometer wiper connection.
Terminal GND is 0Vdc.
3) Connect remote start switch if required according to diagram in the
instruction manual.
Use terminals +24Vdc & S1 (Forward run).
Use terminals +24Vdc & S2 (Reverse run)
Step 1
Remote mode wiring. Speed reference and Run signals.
Step 2
Remote mode Run
1) Power up.
Display will read the frequency from one of the following according to the
Connection made to AI1 or AI2 terminal. Set parameter 00-05 =0001
a) Remote external potentiometer
b) Remote 0-10VDC analog signal.
Step 3
Check/ verify and alter parameters
Check / verify and alter parameters for remote start & remote frequency
as necessary before you proceed. Parameters 00-02 & 00=05
See quick start parameter list & How to alter parameters.

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How to alter parameters
Step 4
RUN using remote speed reference.
(Potentiometer, 0-10vdc or 4-20ma )
1) To run. Activate the remote run switch connected to terminals
S1 ( FWD) or S2 ( REV) as required,. Parameter 00-02=0001
The frequency will ram up to the frequency set by one of the
Following and according to the set acceleration ramp time.
Select Analogue input 1 or 2 as required to set speed reference.
External Analogue Input. Parameter 00-05 = 1
AI1
Voltage Input. Speed command
0 to +10V,
-10V to +10V
AI2
Multi-function analog input terminal.
Use SW2 to switch voltage or current input .
0 to +10V,
-10V to +10V
4 to 20 mA
2) To Stop. De-activate the remote run switch. The frequency will ramp
down to zero and according to decel ramp time.
How to alter Parameters from keypad
1) To alter parameters:- Press the DISP/FUN key,
until the first parameter 00-00 is displayed.
2) Then use the arrow keys to select the parameter required then
Press READ / ENTER key to read the preset value.
3) Use the and < /RESET keys to alter the setting of the
parameters as per basic quick start parameter list.
Note:- For full parameter list refer to the instruction manual.
4) To save each parameter change, press READ / ENTER key then
the word END will be displayed.
5) Use key to select the next parameter to alter and
follow steps 2 to 4 until all changes are complete.
6) Pressing the DISP/FUN key repeatedly will alternate the display
between the preset frequency ( flashing display) and the last parameter
accessed or other selectable displays 0 to 7 when selected by parameter
12-00 according to the table below.
【0】:Disable display 【1】:output Current
【2】:output Voltage 【3】:DC bus voltage
【4】:Temperature 【5】:PID feedback
【6】:AI 1 .Value 【7】:AI2. Value

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Type
Name
Functions
Display
Main digital
displays
Frequency, parameter, voltage, current, temperature and
Fault message.
LED status display
FAULT: When the inverter has a warning or fault message,
the indicator lights up.
FWD: When the inverter is in forward run mode, the
indicator lights up.
RUN mode: Continuously ON.
Stop mode:- Flashes ON/OFF.
inverter stopping)
REV: When the inverter is in revere Run mode, the indicator
lights up.
RUN mode: Continuously ON.
Stop mode:- Flashes ON/OFF
SEQ: When Run command source is set to external control,
the indicator lights up.
REF: When Frequency command source is set to external
control, the indicator lights up.
Keys
（8 keys）
RUN
RUN: Run command at the set frequency.
STOP
STOP: Stop command. Decelerate or Coast to stop.
▲
Increments parameter number and preset values.
▼
Decrements parameter number and preset values.
FWD/REV
Sets Inverter speed and motor rotation direction.
DSP/FUN
Select between Frequency, Function ( parameters) and
Monitor displays according to the following sequence.
Frequency screen Function selectionMonitor
parametersFrequency screen.
</RESET
“<” is left shift key. It is used for changing parameter or
value.
RESET key：Use to reset Inverter resettable faults .
READ/ENTER
Used to display the preset value of parameters and for saving
the changed parameter values.

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Basic Quick Start Parameter List
Parameter
Default
Range
Note
00-00
0
0-4
Control Mode:-
0: V/F
1: V/F+PG (Encoder).
2: SLV ( Sensorless Vector)
3: SV ( Vector +Encoder)
4: PMSV
( Permanent Magnet Motor + Encoder)
00-27
0
0-1
HD/ND selection
0: HD (Heavy duty load mode)
1: ND (Normal duty load mode)
00-02
00-00
0-2
Run mode:-
Keypad = 0
Remote = 1
Communication = 2
PLC = 3
00=05
00-00
0-5
Frequency source:-
00-00 = keypad
00-01= Remote control ( Analogue Inputs)
00-02= External up/down frequency control
00-03= Control by Communication
00-04 = Pulse Input
00-05 =PID output
00-01
000
0-1
Run Direction:-
0: Forward
1: Reverse
00-12
50/60Hz
0.1~109%
Max frequency limit. (default 100%)
00-13
0.0
0.0~109%
Min frequency limit. (default 0.0%)
07-09
000
0-1
Stop method:
00-00 = Decel to stop
00-01= Coast to stop
00-02= DC injection braking
00-03= Run signal inhibit ( timer)
during Coast to stop
02-01
**A
**A
Motor overload protection
13-08
000
Factory Reset: Inverter Supply voltage.
2 : 2 wire initialization(230/460V)
3 : 3 wire initialization(230/460V)
4 : 2 wire initialization(200/415V)
5 : 3 wire initialization(200/415V)
6 : 2 wire initialization(200/380V)
7 : 2 wire initialization(200/380V)
Note:- For Full Parameter List see the Instruction manual

Page 7 of 10 11/07/14
Control Modes & Auto Tune
A510 provides five control modes
Select the relevant control mode for the application.
Default control mode is V/f.
V/f can be used for most applications specifically multi-motor
or applications where auto tune is not successful
or when a customized v/f pattern may be required.
Several V/f patterns are available selectable by parameter 01-00.
select the appropriate one based on the application load type and the motor base frequency of
50 or 60 Hz.
For selections of the V/f patterns . Refer to the instruction manual.
For Vector modes SLV & SV modes are used for obtaining best performance
from a motor and in applications that require dynamic response to torque and speed change
use SV + Encoder.
V/f Mode Parameters:-
Parameter
Default
Range
Note
01-00
F
0-FF
F= General Purpose. 60 Hz. system
0= General Purpose . 50Hz. System
For full list of preset patterns set by 01-
00,refer to the manual.
FF= Customized V/f.
Set parameters 01-02 to 01-13.
For Motor1 parameters in V/f mode, set the name plate data in parameters 02-00 to 02-19
Parameters 02-09 to 02-19. Not normally need to be adjusted.
Note:- Two independent set of parameters can be set. Motor 1 & Mmotor2.
Parameters 02-20 to 02-26. ( Motor 2 can only function in V/f mode).

Page 8 of 10 11/07/14
SLV & SV mode set parameters in parameter Group 17.
Three auto tune modes are available. Rotational/ Static & Resistance.
Selected by parameter 17-00
Use rotational where possible. Motor rotates the process takes about 50 secs
Use Static when rotation of load is not possible. It takes about 35 secs.
Use line to Line resistance for long cable ( above 50 meters in V/f mode)
Motor parameters in Group 2 are automatically set when performing an auto-tune (17-10=1).
In most cases no adjustment is required after performing an auto-tune except when using the
inverter in special applications (e.g. machine tool, positioning, etc…).
Enable auto tune function by parameter 17-10 =1.
Press RUN button to activate ( after display showing “atredy”). Once successful the display
will show end. If AtErr is shown check parameter 17-11 to identify the reason.
Group 17 Automatic Tuning Function Group
Code
Parameter Name
Range
Default
Unit
17-00
Mode selection of automatic
tuning
0: rotation autotune
0
-
1: static autotune
2: stator resistance measurement
17-01
Motor rated output power
0.00~600.00
-
KW
17-02
Motor rated current
0.1~999.9
-
A
17-03
Motor rated voltage
200V: 0.0~255.0
220
V
400V:0.0~510.0
440
17-04
Motor rated frequency
10.0~400.0
10.0~1200.0 (when 00-31 = 1)
60.0
Hz
17-05
Motor rated speed
0~24000
1750
rpm
17-06
Pole number of motor
2,4,6,8
4
Pole
17-07
Number of PG pulse
0~60000
1024
ppr
17-08
Motor no-load voltage
200V: 50~240
-
V
400V100~480
17-09
motor excitation current
0.01~600.00
-
A
17-10
Automatic tuning start
0: Disabled
0
-
1: Enabled
17-11
Auto tune Error History
0: No error
1: Motor data error
2: stator resistance tuning error
3:leakage induction tuning error
4: Rotor resistance tuning error
5: mutual induction tuning error
6: encoder error
7: DT Error
8: Motor’s acceleration error
9: Warning
0
-

Page 9 of 10 11/07/14
Note:-
No-load motor voltage (02-19) & 17-08
Parameter determines the rated flux during motor’s rated rotation in SLV or SV control mode.
Set the value of this parameter to the same value as parameter 17-08.
A value of 10~50V below the rated input voltage level (parameter 17-03) ensures that the
motor is capable of providing adequate torque performance when operating at nominal speed
(or higher speed).
Setting the value too small can result in a reduction in no-load current, weakened motor flux
and an increase in motor current while the motor is loaded, causing a reduction in torque
performance.
For high KW rating (55KW and above) set this closer to the supply voltage.
Motor excitation current 17-09 & (02-09)
This parameter is automatically set during auto-tune. No adjustment required.
For static tuning & Resistance tuning this parameter needs to be adjusted
Set to 1/3 of the motor rated current parameter ( 17-02).

Page 10 of 10 11/07/14
Wiring Diagram
MC NFB
外加高速保險絲
B1/P B2
煞車電阻
R/L1
S/L2
S1
S2
S8
S7
S6
S5
S4
S3
類比輸出1
多
機
能
接
點
輸
入
24V 數位信號電源端子
24VG
數位信號共同端子
故障重置
正向運轉/停止
多段速指令1
寸動指令
外部Base block
Source(PNP)
SW3
AO1
AO2
GND
E
CN3
類比輸出2
E
T/L3
U/T1
V/T2
W/T3
CN6 (RJ45) 1
2
脈波指令輸入
遮蔽線連接端子
GND 類比信號共同端子
E
+12V 類比輸入用電源
AI1 多機能類比輸入
(-10~10V/0~10V, 20K)
AI2 多機能類比輸入
P
P
DO2
DOG
S(+)
S(-)
PI
PO
-12V 類比輸入用電源
P
P
IM
R2C
R1A
R1B
R1C
R2A
F1
F2
安全輸入接點
+12V, 20mA
(-10~10V/0~10V/4~20mA, 250)
32K Hz. Max.
V
I , 出廠設定
SW2
主迴路電源
出
廠
設
定
外
部
類
比
輸
入
-10V~0~10V
4~20mA/0~10V
0V
Sink(NPN), 出廠設定
脈波輸入
反向運轉/停止
UP/增頻率命令
DOWN/減頻率命令
第三種接地
電阻值100以下
類比信號輸出1, 2
(DC 0~10V)
選購擴充卡(PG卡)
多機能繼電器輸出
250VAC, 1A以下
30VDC, 1A以下
多機能光耦輸出
(DC 48V/50mA, Open Collector)
多機能脈波輸出
32k Hz. Max.
GND
RS485通訊埠
DO1
表隔離線,表雙絞芯隔離絞線
P
端子符號 表示主迴路,表示
控制迴路
*2
*1
*3
*5
*6
*5
*1：僅220V 1~25HP與440V 1~30HP(含)以下容量內建剎晶體機種主回路提供B2端子，可直接於B1, B2間連接煞車電阻。
備註說明：
*2：多機能數位輸入接點S1~S8，可透過開關SW3設置成Source(PNP)或Sink(NPN)模式。
*3：多機能類比輸入2(AI2)，可透過開關SW3設置成電壓命令輸入(0~10V/-10~10V)或電流命令輸入(4~20mA)。
*4
*4：安全輸入接點F1, F2間需短接變頻器始可正常輸出，使用安全輸入時，請務必拆下F1-F2間的短接線。
*5：僅220V 3HP與440V 5HP(含)以上機種，提供-12V, R2A-R2C與PO-GND端子。
*6：僅220V 2HP與440V 3HP(含)以下機種，提供DO2端子。
*5
Braking resistor
Fast acting fuse
Main circuit
power
Default setting
Forward
rotation/stop
Reversal rotation/stop
Up
command
Down command
Multi-step
speed
command 1
Fault
reset
Jog command
External base
block
Multi-function input
Default setting
Analog output
1
Analog output
2
The third type grounding.
Resistance lower than
100 ohm.
Analog signal output 1, 2
Option Card
(PG)
Multi-function relay
output
Power terminal of digital
signal
250VAC, under 1A
30VDC, under 1A
Multi-function pulse output
RS485 Communication port
Multi-function photocoupler output
AI1 Multi-function analog input
(-10~10V/0~10V, 20KΩ)
AI2 Multi-function analog input
(-10~10V/0~10V/4~20mA, 250Ω)
Default
setting
Safety input contact
GND Mutual terminal of analog signal
-12V Power of analog input
+12V Power of analog input, +12v,20mA
PI Pulse command input 32K Hz.
Max.
Pulse input
External analog input
Connection terminal of shielding
wire
24VG Mutual terminal of digital signal
Means Isolated twisted twire
Means
isolate
d wire
Terminal symbol ◎indicates main
circuit，
○ indicates control circuit
Remark:
*1: Only the master circuit of 220V1~25HP and 440 V1~30HP (included) or models of lower capacity with
built-in braking resistor provide terminal B2. The braking resistor can be connected directly between B1
and B2.
*2: The multi-function digital input terminals S1~S8 can be set to Source (PNP) or Sink (NPN) mode
through the
SW3.
*3: Multi-function analog input 2 (AI2) can be set to the voltage command input (0-10/-10-10v) or the current
command input (4~20mA) through the SW3.
*4: Safety input connector F1 and F2 should be shorted so that the inverter outputs properly. When the
safety input is used, please be sure to remove the short-pin between F1 and F2.
*5: Only 220 V 3HP and 440 v 5HP (included) or models above, provide terminals
-12V, R2A-R2C and PO- GND.
*6. Only 220 V 2HP and 440 v 3HP (included) or models below, provide terminal DO2.