Tele Radio T24-01 User manual

safe smart strong
T24
IM-PM-TX101-EN-v08
Language: English (original)
INSTALLATION
INSTRUCTIONS
Transmitters: T24-01,
T24-06, T24-07

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©Tele Radio AB
Datavägen 21
SE-436 32 Askim
Sweden
Phone: [phone]

Installation instructions│T24│
CHAPTER 1: INTRODUCTION 5
1.1About this document 7
1.2Generated system number for customized systems 8
CHAPTER 2: SAFETY 11
2.1Warnings & restrictions 11
2.2Safety features 14
CHAPTER 3: FUNCTIONAL SAFETY 15
CHAPTER 4: TECHNICAL DATA 17
4.1System specifications 17
4.2Transmitter specifications 17
CHAPTER 5: PRODUCT GENERAL DESCRIPTION 19
5.1Overview 19
5.2Transmitter dimensions 19
5.3Transmitter top view 20
5.4Transmitter bottom views 21
5.5Transmitter side views 23
5.6Display and display LEDS 25
5.7Side buttons 26
CHAPTER 6: BOARD DESCRIPTION 28
6.1Position of the printed circuit boards 28
6.2Base board 30
6.3Bottom board 31
6.4Expansion boards 32
CHAPTER 7: STATUS AND ERROR INDICATIONS 39
7.1Display LEDs status and error codes 39
7.2Errorindications and messages 39
CHAPTER 8: OPERATION 40
8.1General information 40
8.2General navigation 40
8.3Start-up protection 41
8.4Functionality test 42
8.5Log the transmitter in to a receiver 43
8.6Start a session 44
8.7Log the transmitter out from a receiver 46
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Installation instructions│T24│
8.8Switch the transmitter off 46
8.9Advanced operation 47
CHAPTER 9: CONFIGURATION MENU 48
9.1Menu mode and standard settings 48
9.2Enter Menu mode (no PIN code required) 49
9.3Enter Menu mode (PIN code required) 50
9.4Register a transmitter in a receiver 52
9.5Erase a transmitter from a receiver 55
9.6Replace a transmitter 56
9.7Clear blocked inputs 57
9.8Select a radio frequency channel 58
9.9Set the backlight intensity 59
9.10Set the buzzer volume 60
9.11Set the radio inactivity timeout 61
9.12Select a time zone 62
9.13Register RFIDtags 63
9.14Erase RFIDtags 65
9.15Configure repeater slot ID 66
9.16Show the device information 68
CHAPTER 10: BATTERY 69
10.1Battery precautions 69
10.2Battery information 71
CHAPTER 11: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 73
CHAPTER 12: REGULATORY INFORMATION 74
12.1Europe 74
12.2North America 75
12.3AEC 77
ANNEX A: LIST OF ERRORS AND ERROR MESSAGES 78
A.1EVENTS and ERROREVENTSnº 1000 – 1553 78
A.2EVENTS and ERROREVENTSnº 2000 – 2110 93
A.3EVENTS and ERROREVENTSnº 1454 – 1493 97
ANNEX B: GLOSSARY 101
ANNEX C: INDEX 102
4 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for purchasing a Tele Radio AB product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING,
INSTALLING, CONFIGURING ANDOPERATING THE PRODUCTS.
These Installation instructions have been published by Tele Radio AB and are not
subject to any guarantees. The Installation instructions may be withdrawn or
revised by Tele Radio AB at any time and without further notice. Corrections and
updates will be added to the latest version of the manual. Always download the
Installation instructions from our website, www.tele-radio.com, for the latest
available version. Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for installers and authorized service
and distribution centers. The instructions containing information about the
installation and configuration of the radio remote control unit on the machine are
NOT intended to be passed on to the end user. Only information that is needed to
operate the machine correctly by radio remote control may be passed on to the
end user.
Tele Radio AB remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio AB shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio AB products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment is
being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio AB remote control systems are installed.
IM-PM-TX101-EN-v08 5

Installation instructions│T24│Chapter 1: Introduction
Tele Radio AB Installation instructions do not include or address the specific
instructions and safety warnings of the end product manufacturer.
For battery precautions, see "10.1 Battery precautions".
Tele Radio AB products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 11: Warranty, service, repairs, and maintenance".
6 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 1: Introduction
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio AB's product range is composed of transmitters, receivers, and
accessories intended for use together as a system.
T24 systems are mainly intended for the hydraulic and mobile equipment markets.
These systems are not standardized but customized and adapted to each
customer's needs. How the outputs are connected to control the object depends on
each specific installation and will not be covered in this document. For exact
details, see the technical documentation provided for your specific system.
Drawings, schematics and connection diagrams are unique and are also provided
together with the system. Images shown in this document may therefore not show
the exact position of buttons, paddles and are for illustrative purposes only.
These Installation instructions cover main technical specifications, standard
installation, configuration and operating instructions, as well as general
troubleshooting.
Please report any error or omission in this document, as well as any improvement
or amendment suggestion to [e-mail].
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio AB.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
IM-PM-TX101-EN-v08 7

Installation instructions│T24│Chapter 1: Introduction
1.2Generated system number for customized
systems
Each customized system has its own generated system number. It is important to
keep this number and to use it in all communication with Tele Radio AB.
The label with the system number (System No.) is affixed on the product's original
label.1
The system number for each product is
written on the product label located in
the battery compartment 2 (see "5.4
Transmitter bottom views").
Record your system number here: 

1The original serial number (SN) is also indicated on the new label.
8 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 1: Introduction
1.2.1ABOUT T24 TRANSMITTERS
T24 transmitters have duplex communication and work in continuous mode.
NOTE: Base models are meant to be customized according to customer or
application requirements.
There are three base models available.
Model Main boards Expansion boards
Base
board
Bottom
board
Extra
IOs
LEDs
(handlebar)
Cap
sensors
(display)
RFID Paddle
IOs
Hall
effect
T24-011● ● ●
(4) ●● (2) ● ○ ○
T24-06 ● ● ●
(2) –● (2) ○ ○ ○
T24-07 ● ● ●
(2) ●● (2) ○ ○ ○
●Standard ○Optional 2
Model Blank
front
Stop
button on
the side
Key
switch
LEDs in
handlebar
RFID Cable
control
Vibration
motor
T24-01 ● ○ ● ● ● ○ ●
T24-06 ● ○ ○ –○ ○ ●
T24-07 ● ○ ○ ● ○ ○ ●
●Standard ○Optional3
1Reference model used for the certification application.
2Must be purchased separately.
3Must be purchased separately.
IM-PM-TX101-EN-v08 9

Installation instructions│T24│Chapter 1: Introduction
1.2.2ERGONOMICS
Tele Radio AB transmitters are intended
to be used together with a Tele Radio
AB waist belt or neck strap, for better
support and improved ergonomics while
operating the transmitter.
Adjust the belt around the waist, then
hook the transmitter into the waist belt
straps.
Fig. 1Working position with a Tele Radio AB transmitter while using the Tele Radio
AB waist belt
NOTE: Always hold the transmitter with the control panel towards you. You must
be able to read any text on the control panel and understand the symbols on it.
1.2.3COMPATIBILITY
This transmitter is compatible with all transmitters and receivers in the Puma
range.
10 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the
Installation instructions, the specific technical documentation (for customized
systems), and having received the appropriate training. The purchaser of this
product has been instructed how to handle the system safely. The following
information is intended for use as a complement to applicable local regulations
and standards.
IMPORTANT! Tele Radio AB remote controls are often built into wider
applications. These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1INSTALLATION AND COMMISSIONING
IMPORTANT! Only licensed or qualified personnel should be permitted to install
the product.
This radio system must not be used in areas where there is a risk of
explosion.
Always switch off all electrical power from the equipment before
installation procedure.
To utilize the safety features of the system, use the stop relays in the
safety circuitry of the object/ equipment to be controlled.
IM-PM-TX101-EN-v08 11

Installation instructions│T24│Chapter 2: Safety
When the equipment controlled by the receiver's standard relays is
connected via the stop relays, make sure that the maximum current
through the stop relays is still within the specifications. Contact your
representative for assistance.
RISK OF UNINTENDED EQUIPMENT OPERATION
Only transmitters that are intended for use should be registered in the
receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
RISK OF ELECTRIC SHOCK
The receiver must only be opened by qualified installers or authorized
personnel.
Make sure the power supply is switched off before opening the receiver.
Failure to follow these instructions could result in death, serious injury,
or equipment damage.
2.1.2OPERATION
This product is to be part of a system where operations are performed on the
transmitter. The following warning and restrictions apply to a system.
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
lMake sure that the user satisfies the age requirements in your
country for operating the equipment.
lMake sure that the user is not under the influence of drugs, alcohol
and medications.
lMake sure that the user knows and follows operating and
maintenance instructions as well as all applicable safety procedures
and requirements.
The user should:
12 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 2: Safety
lAlways test the transmitter stop button before operating it.This test
should be done on each shift, without a load. See "2.2.1 Stop
button".
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.3MAI NTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the
Installation instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
lThe functionality of the stop button should be tested at least after every 200
hours’ use (see "2.2.1 Stop button").
lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lKeep the product in a clean, dry place.
lKeep contacts and antennas clean.
lWipe off dust using a clean, slightly damp cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages. If the encapsulation or
foil is damaged, moisture can cause serious damage to the electronics.
IM-PM-TX101-EN-v08 13

Installation instructions│T24│Chapter 2: Safety
2.2Safety features
2.2.1STOP BUTTON
When the Stop button is pressed, the safety relays on the
receiver deactivate, unless otherwise stated in the
corresponding technical documentation provided with each
customized system.
IMPORTANT! Always use the Stop button in an emergency.
Fig. 1Example of possible locations for the stop button. Here on the right side of a
T24 transmitter.
IMPORTANT! The Stop button should always be tested before operating the
transmitter. This test should be done on each shift, without a load.
To test the stop button:
1. Press the Stop button.
2. Twist and release the Stop button.
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Installation instructions│T24│Chapter 3: Functional safety
CHAPTER 3: FUNCTIONAL SAFETY
Stop function
The safety-related stop function in the radio system complies with ENIEC
61508:2010 SIL3 and ENISO13849-1:2015 PLe category 3. The stop relays on the
receiver unit are controlled by the stop button on the transmitter unit. When the
stop button is pressed, the stop relays interrupt the power to the safety-related
application. The complete end user system, including the radio system, enters a
safe state. The default response time for the stop function is 500ms.
The stop function is supported by all receivers and transmitters in the Puma range.
Applicable products
The following receivers are designed to comply with the appointed safety
requirements when used together with a T24 transmitter:
lR20, R21
Installation
The two stop relays on the receiver unit shall be correctly installed to the end-user
system requirements.
NOTE: The safety level of the stop function on the complete end-user system
depends on other subsystem(s) and needs to be calculated by the manufacturer
of the complete system.
Configuration
The default configuration of the receiver unit complies with the appointed safety
requirements. Configuration of the response time for the stop function (by default
500ms) must be justified with a valid risk analysis in order to maintain the safety
levels.
Achieved performance level (PL)
Safety function MTTFd (years) DCavg(%) Category Achieved PL
Stop function 100 99 3 e
IM-PM-TX101-EN-v08 15

Installation instructions│T24│Chapter 3: Functional safety
Measures for probability of hardware failures
Measure System based on…
T24 + R20 T24 + R21
Probability of dangerous failure per
hour
PFH=39FIT PFH=28FIT
Diagnostic coverage DC=99% DC=99%
Safe failure fraction SFF=99% SFF=99%
Level of hardware fault tolerance HFT=1 HFT=1
Proof test interval 10 years 10 years
Diagnostic test interval Continuous Continuous
1 FIT = 1 failure/ 109h
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Installation instructions│T24│Chapter 4: Technical data
CHAPTER 4: TECHNICAL DATA
NOTE: The information below may differ in customized systems, please refer to
the corresponding technical documentation provided with each system.
4.1System specifications
Radio frequency band 2405 – 2480MHz
Frequency management Direct Sequence Spread Spectrum (DSSS)
Field Strength Adaptation Feature
Number of Channels 16 (channel 11 – 26)
Range (typical) 100 m (328 ft), adjustable depending on configuration
System address 32 bit – 4294967295 possibilities
Data format 250 kbit/s
Hamming distance 6
Pairing (registration) Easy to pair without tools and without opening the
receiver housing.
Configuration Display menu
4.2Transmitter specifications
4.2.1COMMON SPECIFICATIONS
 T24
Power supply Two (2), replaceable, rechargeable lithium-ion batteries
Battery pack 3.7V / 1600mAh Li-ion – 2 battery compartments
Hot swappable, RFID recognition
Current consumption From 150mA (depending on the configuration)
Operating time Up to 10h with one battery (depending on the
configuration)
Radio frequency output
power
EIRP1 < 12.5dBm (18mW)
Antenna Internal (external as an option)
Functions Up to 40 analog functions
Up to 144 (8 x 18) digital functions
1Equivalent isotropic radiated power
IM-PM-TX101-EN-v08 17

Installation instructions│T24│Chapter 4: Technical data
 T24
Display LCD 50x40mm (1.97x1.57in)
Resolution: 320 x 240 px
Graphic / pixels with backlight sensor
Standard and custom configurations
Safety levels ENIEC 61508 SIL 3, EN ISO13849-1,PLe CAT3 (Stop
function, see "Chapter 3: Functional safety").
IP code IP65
Operating temperature -20…+55°C / -4…+130°F
Storage temperature -30…+70°C / -22…+158°F (without battery)1
Charging temperature +10…+35 °C / +50…+95 °F
4.2.2OTHER SPECIFICATIONS
 T24-01 T24-06 T24-07
Number of joysticks ○ ○ ○
Number of paddles ○ ○ ○
Number of switches ○ ○ ○
Stop button No predefined position No predefined position
Key switch ● ○ ○
LEDs in handlebar ●–●
RFID ● ○ ○
Vibration motor for Haptic
feedback
● ● ●
Built-in drop and tilt
protection
● ● ●
Cable backup ○ ○ ○
Weight (typical) ~2kg (~4.4lbs)  ~2kg (~4.4lbs)
●Standard ○Optional2– : Not available
1For storage temperature of battery pack M245060 (D4-02), see "10.2 Battery information".
2Must be purchased separately.
18 IM-PM-TX101-EN-v08

Installation instructions│T24│Chapter 5: Product general description
CHAPTER 5: PRODUCT GENERAL DESCRIPTION
NOTE: The pictures shown in this chapter are for illustrative purposes only.
Depending on the configuration, the actual product appearance may differ from
the basic model used for reference.
5.1Overview
1. side button SB1
2. side button SBX1
3. side button SB2
4. Function buttons
5. Display LEDs
6. LCD display
7. Navigation buttons
8. Handlebar LEDs*
* Depending on models (see "1.2.1 About T24 transmitters").
5.2Transmitter dimensions
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Installation instructions│T24│Chapter 5: Product general description
5.3Transmitter top view
5.3.1T24-01, T24-06, T24-07
1. Handlebar1
2. Function buttons
3. LCD display
4. Navigation buttons
5. Customizable area2
6. Belt loops
1T24-01, T24-07: With integrated LEDs and capacitive sensors for Operator Presence Control.
2Paddles, joysticks, buttons, etc. depending on the configuration.
20 IM-PM-TX101-EN-v08