Teledyne T200 User manual

User Manual
Model T200
NO/NO2/NOXAnalyzer
with NumaView™ software
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CALIFORNIA 92131-1106
USA
Toll-free Phone:
+ 800-324-5190
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Website:
http://www.teledyne-api.com/
Copyright 2019
Teledyne API
083730200A DCN7962
11March 2019

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software i
NOTICE OF COPYRIGHT
© 2019 Teledyne API (TAPI). All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in
this document are the property of their respective owners and are used herein for
identification purposes only.

ii Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages
carefully. Each safety message is associated with a safety alert symbol and is placed
throughout this manual; the safety symbols are also located inside the instrument. It
is imperative that you pay close attention to these messages, the descriptions of
which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message
for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the
manner described in this manual. If you use this instrument in a
manner other than that for which it was intended, unpredictable
behavior could ensue with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
For Technical Assistance regarding the use and maintenance of this instrument or
any other Teledyne API product, contact Teledyne API’s Technical Support
Department:
Telephone: [phone]
Email: [e-mail]
or access any of the service options on our website at http://www.teledyne-api.com/

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software iii
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel
dans le but d’éviter des blessures corporelles ou d’endommager les instruments.
Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est
représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux
consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la
consigne complémentaire pour des renseignements
spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument
sans protection ou sans les outils appropriés pourrait entraîner
des dommages aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce
symbole doivent être effectuées uniquement par du personnel
de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument
détermine le point central de la mise à la terre sécuritaire de
l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la
manière décrite dans ce manuel. Si vous utilisez cet instrument
d’une autre manière que celle pour laquelle il a été prévu,
l’instrument pourrait se comporter de façon imprévisible et
entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner
des gaz combustibles!

iv Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available. (For the instrument-specific warranty period, please refer to the
“Limited Warranty” section in the Terms and Conditions of Sale on our website at
the following link: http://www.teledyne-api.com/terms_and_conditions.asp).
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready
to provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be
repaired to the extent and according to the current terms and conditions of the
respective equipment manufacturer’s warranty.
PRODUCT RETURN
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center. After
the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti
-Electro-Static Discharge (ESD)
handling and packing instructions and Return Merchandise
Authorization (RMA) procedures when returning parts for repair or
calibration may void your warranty. For anti
-ESD handling and
packing instructions please refer to
the manual, Fundamentals of
ESD, PN 04786, in its
“Packing Components for Return to Teledyne
API’s Customer Service”
section. The manual can be downloaded
from our website at
http://www.teledyne-api.com. RMA procedures
can also be found on our website
.

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software v
ABOUT THIS MANUAL
This manual is comprised of multiple documents, in PDF format, as listed below.
Part No. Name/Description
083730200 T200 NO/NO2/NOxAnalyzer with NumaView™ software (this
manual)
n/a MODBUS Registers, Appendix A
069110000 T200 Interconnect Diagram, Appendix B
Support manuals, such as electrostatic discharge (ESD) prevention, are available on
the TAPI website http://www.teledyne-api.com.
Note We recommend that all users read this manual in its entirety
before operating the instrument.
CONVENTIONS USED
In addition to the safety symbols as presented in the Safety Messages page, this
manual provides special notices related to the careful and effective use of the
instrument and related, pertinent information.
ATTENTION
COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage
to your instrument and possibly invalidate the warranty.
Important
IMPACT ON READINGS OR DATA
Provides information about that which could either affect
accuracy of instrument readings or cause loss of data.
Note
Provides information pertinent to the proper care,
operation or maintenance of the instrument or its parts.

vi Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
TABLE OF CONTENTS
Safety Messages...................................................................................................................................... ii
Warranty.................................................................................................................................................. iv
Table of Contents.................................................................................................................................... vi
List of Figures.......................................................................................................................................... xi
List of Tables ..........................................................................................................................................xiii
1. INTRODUCTION, SPECIFICATIONS, APPROVALS, & COMPLIANCE ...............................................15
Specifications .................................................................................................................................. 15
EPA Designation .............................................................................................................................16
Safety .............................................................................................................................................. 16
EMC ................................................................................................................................................ 16
Other Certifications ......................................................................................................................... 17
2. GETTING STARTED .............................................................................................................................. 18
Unpacking ....................................................................................................................................... 18
Ventilation Clearance........................................................................................................... 19
Instrument Layout ...........................................................................................................................20
Front Panel........................................................................................................................... 20
Rear Panel ...........................................................................................................................21
Internal Chassis ...................................................................................................................23
Connections and Startup.................................................................................................................25
Electrical Connections .........................................................................................................25
Connecting Power .................................................................................................25
Connecting Analog Inputs (Option) ....................................................................... 26
Connecting Analog Outputs...................................................................................27
Current Loop Analog Outputs (Option 41) Setup ..................................................28
Connecting the Status Outputs (Digital Outputs) .................................................. 29
Connecting the Control Inputs (Digital Inputs).......................................................30
Concentration Alarm Relay (Option 61) ................................................................ 31
Connecting Communications Interfaces................................................................31
Pneumatic Connections ....................................................................................................... 37
Critical Tubing, Pressure, Venting and Exhaust Requirements ............................38
Basic Connections from Calibrator........................................................................ 39
Connections w/Ambient Zero/Ambient Span (Z/S) Valves (OPT 50A) .................40
Connections w/Ambient Zero/Pressurized Span Valves (OPT 50B)..................... 42
Zero Scrubber and Internal Span Source (IZS) (OPT 50G)..................................44
Gas Conditioner Options ....................................................................................... 47
Pneumatic Flow Diagrams ...................................................................................................47
Startup, Functional Checks and Calibration ........................................................................ 52
Startup ...................................................................................................................53
Alerts: Warnings and Other Messages..................................................................54
Functional Checks................................................................................................. 55
Calibration..............................................................................................................55
Menu Overview ...............................................................................................................................56
Home Page ..........................................................................................................................57
Dashboard............................................................................................................................59
Alerts ....................................................................................................................................60
Calibration ............................................................................................................................ 61
Utilities..................................................................................................................................62
Setup.................................................................................................................................... 62
Setup Menu: Features/Functions Configuration ............................................................................ 63
Setup>Data Logging (Data Acquisition System, DAS) ........................................................ 63
Configuring Trigger Types: Periodic...................................................................... 65

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software vii
Configuring Trigger Types: Conditional................................................................ 66
Downloading DAS (Data Acquisition System) Data ..............................................66
Setup>Events.......................................................................................................................67
Editing or Deleting Events ..................................................................................... 69
Using Events as Triggers for Data Logging........................................................... 70
Setup>Dashboard ................................................................................................................70
Setup>AutoCal (with Valve Option) ..................................................................................... 71
Setup>Vars ..........................................................................................................................71
Setup>Homescreen ............................................................................................................. 72
Setup>Digital Outputs .......................................................................................................... 73
Setup>Analog Outputs......................................................................................................... 74
Manual Calibration of Voltage Range Analog Outputs..........................................76
Manual Adjustment of Current Range Analog Outputs ......................................... 77
Setup>Instrument.................................................................................................................78
Setup>Comm (Communications)....................................................................................... 79
COM1/COM2....................................................................................................... 79
TCP Port1 ............................................................................................................80
TCP Port2 ............................................................................................................80
TCP Port3 ............................................................................................................80
Network Settings ................................................................................................. 80
Transferring Configuration to Other Instruments ............................................................................82
3. COMMUNICATIONS AND REMOTE OPERATION ............................................................................... 83
Data Terminal/Communication Equipment (DTE DCE).................................................................. 83
Modes, Baud Rate and Serial Communication............................................................................... 83
Serial Communication: RS-232............................................................................................ 84
Serial Communication: RS-485 (Option) ............................................................................. 84
Ethernet........................................................................................................................................... 84
Communications Protocols .............................................................................................................85
MODBUS .............................................................................................................................85
MODBUS Com Port Configuration ........................................................................ 85
Hessen ................................................................................................................................. 87
Hessen Com Port Configuration............................................................................87
Hessen Settings Configuration..............................................................................88
Hessen Gas List Configuration.............................................................................. 90
4. CALIBRATION ........................................................................................................................................ 91
Important Precalibration Information .............................................................................................91
Calibration Requirements .................................................................................................... 91
Zero Air ................................................................................................................................ 92
Calibration (Span) Gas ........................................................................................................92
Span Gas for Multipoint Calibration .....................................................................................93
Physical Range Measurements ........................................................................................... 93
Interferents ........................................................................................................................... 94
NO2Permeation Tubes........................................................................................................ 94
Data Recording Devices ......................................................................................................95
NO2Conversion Efficiency (CE) ..........................................................................................95
Calibration Procedures....................................................................................................................95
Calibration and Check Procedures for Basic Configuration ................................................ 96
Zero Calibration Check and Actual Calibration ..................................................... 97
Span Calibration Check and Actual Calibration ....................................................97
Calibration and Check Procedures with Valve Options Installed......................................... 98
Use of Zero/Span Valve with Remote Contact Closure ........................................98
Automatic Zero/Span Cal/Check (Auto Cal) ...................................................................................99
Calibration Quality Analysis .......................................................................................................... 101
Conversion Efficiency (CE) Check................................................................................................ 102

viii Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
Simplified GPT Data Sheet.................................................................................. 104
EPA Protocol Calibration...............................................................................................................105
5. MAINTENANCE AND SERVICE .......................................................................................................... 106
Maintenance Schedule.................................................................................................................. 106
Predictive Diagnostics................................................................................................................... 108
Operational Health Checks ........................................................................................................... 109
Software/Firmware Updates..........................................................................................................109
Remote Updates ................................................................................................................ 109
Manual Reload/Update Procedures...................................................................................110
Instrument Display Calibration (for earlier instruments).....................................................111
Time Zone Changes...................................................................................................................... 112
Hardware Maintenance Procedures .............................................................................................113
Replacing the Sample Particulate Filter.............................................................................113
Changing the O3Dryer Particulate Filter............................................................................ 114
Changing the Ozone Cleanser Chemical ..........................................................................115
Maintaining the External Sample Pump (Pump Pack)....................................................... 118
Rebuilding the Pump ...........................................................................................118
Replacing the Scrubber .......................................................................................118
Changing the Internal Span Gas Generator Permeation Tube .........................................118
Changing the External Zero Air Scrubber (OPT 86C) .......................................................119
Changing or Cleaning the NO2Converter.......................................................................... 122
Cleaning the Reaction Cell ................................................................................................124
Servicing Critical Flow Orifices .......................................................................................... 126
Checking for Light Leaks .................................................................................................128
Checking for Pneumatic Leaks ........................................................................................129
Simple Vacuum Leak and Pump Check............................................................ 129
Detailed Pressure Leak Check.......................................................................... 129
Performing Flow Checks/Calibrations ............................................................... 130
Service and Troubleshooting ........................................................................................................ 132
Fault Diagnosis with Alerts.................................................................................................133
Fault Diagnosis With Dashboard Functions.......................................................................136
Using the Diagnostic Signal I/O Functions ........................................................................ 137
Using the Analog Output Channels....................................................................................138
Using the Internal Electronic Status LEDs......................................................................... 139
CPU Status Indicator ........................................................................................... 139
Relay PCA Watchdog and Status LEDs.............................................................. 139
Flow Problems ...................................................................................................................141
Sample Flow is Zero or Low................................................................................141
Ozone Flow is Zero or Low..................................................................................143
High Flow.............................................................................................................144
Sample Flow is Zero or Low but Analyzer Reports Correct Flow........................144
Calibration Problems.......................................................................................................... 145
Negative Concentrations ..................................................................................... 145
Absence of Analyzer Response to Sample Gas .................................................146
Unstable Zero and Span...................................................................................... 146
Inability to Span - Deactivated SPAN Button ......................................................147
Inability to Zero - Deactivated ZERO Button ....................................................... 147
Non-Linear Response.......................................................................................... 148
Discrepancy Between Analog Output and Display..............................................149
Discrepancy Between NO and NOX Slopes .......................................................149
Other Performance Problems ............................................................................................ 149
Excessive Noise ..................................................................................................150
Slow Response....................................................................................................150
Auto Zero Warnings.............................................................................................150

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software ix
Subsystem Check for Troubleshooting.............................................................................. 151
AC Main Power....................................................................................................152
DC Power Supply ................................................................................................152
I2C Bus.................................................................................................................153
LCD/Display Module............................................................................................153
Relay PCA ...........................................................................................................154
Motherboard ........................................................................................................ 154
Pressure / Flow Sensor Assembly ......................................................................156
CPU ..................................................................................................................... 157
RS-232 Communications..................................................................................... 158
NO2àNO Converter ........................................................................................ 159
Photomultiplier Tube (PMT) Sensor Module ..................................................... 161
PMT Preamplifier Board ....................................................................................161
High Voltage Power Supply (HVPS) .................................................................162
PMT Temperature Control PCA ........................................................................163
O3Generator .....................................................................................................163
Internal Span Gas Generator and Valve Options..............................................164
Temperature Sensor.......................................................................................... 164
Service Procedures.......................................................................................................... 165
Disk-On-Module Replacement Procedure.........................................................166
O3Generator Replacement ...............................................................................167
Sample and Ozone Dryer Replacement............................................................167
PMT Sensor Hardware Calibration....................................................................168
Replacing the PMT, HVPS or TEC.................................................................... 170
Removing / Replacing the Relay PCA from the Instrument ..............................173
Frequently Asked Questions .........................................................................................................174
Technical Assistance ....................................................................................................................175
6. PRINCIPLES OF OPERATION ............................................................................................................176
Measurement Principle ................................................................................................................. 176
Chemiluminescence Creation in the Reaction Cell............................................................ 176
Chemiluminescence Detection in the Reaction Cell.......................................................... 178
The Photo Multiplier Tube (PMT) ........................................................................178
Optical Filter......................................................................................................... 178
NOX and NO2Determination .............................................................................................. 179
Auto Zero ...........................................................................................................................180
Measurement Interferences ...............................................................................................181
Direct Interference ............................................................................................... 182
Third Body Quenching......................................................................................... 183
Light Leaks .......................................................................................................... 183
Reaction Cell Temperature Control..................................................................... 183
Pneumatic Operation .................................................................................................................... 184
Sample Gas Flow...............................................................................................................184
Vacuum Manifold.................................................................................................185
Sample Gas Flow Valves and Routing................................................................186
Flow Rate Control - Critical Flow Orifices .......................................................................... 186
Critical Flow Orifice..............................................................................................187
Locations and Descriptions of Critical Flow Orifices ........................................... 187
Ozone Gas Generation and Air Flow.................................................................................189
The O3Generator ................................................................................................190
Ozone Generator Dry Air Supply......................................................................... 190
Ozone Supply Air Filter........................................................................................192
Ozone Destruct.................................................................................................... 192
Pneumatic Sensors ............................................................................................................193
Sample Pressure Sensor..................................................................................... 193

x Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
Vacuum Pressure Sensor....................................................................................193
Sample Gas Flow Calculation .............................................................................194
O3Supply Air Flow Sensor ..................................................................................194
Electronic Operation...................................................................................................................... 195
Overview ............................................................................................................................195
CPU.................................................................................................................................... 197
Motherboard....................................................................................................................... 198
A to D Conversion ...............................................................................................198
Sensor Inputs....................................................................................................... 198
Thermistor Interface ............................................................................................ 199
Analog Outputs....................................................................................................199
External Digital I/O...............................................................................................200
Internal Digital I/O................................................................................................200
I2C Data Bus ........................................................................................................200
Power-Up Circuit .................................................................................................200
Relay PCA..........................................................................................................................200
Status LED’s ........................................................................................................ 203
Watchdog Circuitry .............................................................................................. 203
Valve Control ....................................................................................................... 203
Heater Control ..................................................................................................... 204
Thermocouple Inputs and Configuration Jumper (JP5) ......................................205
Sensor Module .............................................................................................................................. 207
Photo Multiplier Tube (PMT) ......................................................................................................... 207
PMT Preamplifier ............................................................................................................... 208
PMT Cooling System .........................................................................................................210
TEC Control Board ..............................................................................................211
Pneumatic Sensor Board ..............................................................................................................212
Power Supply/Circuit Breaker ....................................................................................................... 212
AC Power Configuration ....................................................................................................214
AC Configuration – Standard Heaters (JP2) .......................................................215
AC Configuration – Heaters for Option Packages (JP6) .....................................216
Front Panel Touchscreen/Display Interface..................................................................................217
LVDS Transmitter Board....................................................................................................218
Front Panel Touchscreen/Display Interface PCA .............................................................. 218
Software Operation .......................................................................................................................218
Adaptive Filter .................................................................................................................... 219
Temperature/Pressure Compensation (TPC) .................................................................... 219
Calibration - Slope and Offset............................................................................................220
Glossary ............................................................................................................................................... 221

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software xi
LIST OF FIGURES
Figure 2-1. Front Panel Layout ................................................................................................................... 20
Figure 2-2. Rear Panel Layout, Base Unit (options include additional pneumatic ports) ........................... 21
Figure 2-3. Internal Chassis Layout with IZS Option .................................................................................. 23
Figure 2-4. Internal Layout with Other Options........................................................................................... 24
Figure 2-5. Analog In Connector................................................................................................................. 26
Figure 2-6. Analog Output Connector ......................................................................................................... 27
Figure 2-7. Current Loop Option Installed on the Motherboard.................................................................. 28
Figure 2-8. Status Output Connector for Digital Outputs ............................................................................ 29
Figure 2-9. Energizing the Control Inputs ................................................................................................... 30
Figure 2-10. Concentration Alarm Relay..................................................................................................... 31
Figure 2-11. Rear Panel Connector Pin-Outs for RS-232 Mode ................................................................ 32
Figure 2-12. Default Pin Assignments for CPU COM Port Connector (RS-232) ........................................ 33
Figure 2-13. Jumper and Cables for Multidrop Mode ................................................................................. 35
Figure 2-14. RS-232 Multidrop PCA Option Host/Analyzer Interconnect Diagram .................................... 36
Figure 2-15. Gas Line Connections from Calibrator – Basic Configuration................................................ 39
Figure 2-16. Gas Line Connections from Bottled Span Gas – Basic Configuration ................................... 39
Figure 2-17. Rear Panel Layout with Z/S Valve Options (OPT 50A).......................................................... 40
Figure 2-18. Gas Line Connections with Z/S Valves Option (OPT 50A) .................................................... 41
Figure 2-19. Rear Panel Layout with Ambient Zero/Pressurized Span Valves (OPT 50B)........................ 42
Figure 2-20. Gas Line Connection w/Ambient Zero/Pressurized Span Valves Option (OPT 50B) ............ 43
Figure 2-21. Rear Panel Layout with Internal Span Source (IZS) (OPT 50G)........................................... 44
Figure 2-22. Gas Line Connection w/Zero Scrubber and Internal Span Source (IZS) Option (OPT 50G). 45
Figure 2-23. Pneumatic Connections for Precision Calibration when IZS Generator Present ................... 45
Figure 2-24. Pneumatics, Basic Configuration............................................................................................ 48
Figure 2-25. Pneumatics with Zero/Span Valves Option (OPT 50A).......................................................... 49
Figure 2-26. Pneumatics with Ambient Zero/Pressurized Span Valves (OPT 50B) .................................. 50
Figure 2-27. Pneumatics with the Internal Span Gas Generator Option (OPT 50G).................................. 51
Figure 2-28. Pneumatics for Sample Conditioner Option (OPT 86A)......................................................... 52
Figure 2-29. Status Screens at Startup....................................................................................................... 53
Figure 2-30. Home Page Example.............................................................................................................. 53
Figure 2-31. Viewing Active Alerts Page..................................................................................................... 54
Figure 2-32. Sample Dashboard Page ....................................................................................................... 55
Figure 2-33. User Interface Orientation ...................................................................................................... 57
Figure 2-34. Concentration and Stability Graph (top) and Meter Graph (bottom) ...................................... 58
Figure 2-35. Dashboard Page..................................................................................................................... 59
Figure 2-36. Navigating to the Active Alerts Page ...................................................................................... 60
Figure 2-37. Active Alerts Cleared .............................................................................................................. 61
Figure 2-38. Utilities>Alerts Log of Active and Past Alerts and Events ...................................................... 61
Figure 2-39. Datalog Configuration, New Log Page ................................................................................... 63
Figure 2-40. Datalog Configuration, Existing Log ....................................................................................... 63
Figure 2-41. Creating a New Data Log ....................................................................................................... 64
Figure 2-42. Datalog Periodic Trigger Configuration .................................................................................. 65
Figure 2-43. Datalog - Conditional Trigger Configuration ........................................................................... 66
Figure 2-44. DAS Download Page.............................................................................................................. 66
Figure 2-45. Events List .............................................................................................................................. 67
Figure 2-46. Event Configuration ................................................................................................................ 68
Figure 2-47. Configured Event Sample....................................................................................................... 69
Figure 2-48. Edit or Delete an Event........................................................................................................... 69
Figure 2-49. Dashboard Display and Configuration.................................................................................... 70
Figure 2-50. Homescreen Configuration..................................................................................................... 72
Figure 2-51. Digital Outputs Setup.............................................................................................................. 73
Figure 2-52. Analog Output Configuration Example ................................................................................... 74

xii Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
Figure 2-53. Analog Outputs Group Calibration Screen ............................................................................. 75
Figure 2-54. Analog Outputs Manual Calibration Screen (AOUT2 Example)............................................. 75
Figure 2-55. Setup for Checking / Calibrating DCV Analog Output Signal Levels ..................................... 76
Figure 2-56. Setup for Checking / Calibration Current Output Signal Levels ............................................. 77
Figure 2-57. Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels ............. 78
Figure 2-58. Communications Configuration, Network Settings ................................................................. 80
Figure 2-59. Configuration Transfer............................................................................................................ 82
Figure 3-1. MODBUS via Ethernet.............................................................................................................. 85
Figure 3-2. MODBUS via Serial Communication (example)....................................................................... 86
Figure 3-3. Serial Communication, Setting Hessen Protocol...................................................................... 87
Figure 3-4. Hessen Gas List Configuration................................................................................................. 90
Figure 4-1. Multi-Point Calibration Page ..................................................................................................... 96
Figure 4-2. Zero and Span Calibration Screens ......................................................................................... 98
Figure 4-3. Auto Cal Page........................................................................................................................... 99
Figure 5-1: Report Generation Page......................................................................................................... 109
Figure 5-2. Remote Update Page ............................................................................................................. 110
Figure 5-3. Manual Update Page (and other utilities) ............................................................................... 110
Figure 5-4. Touchscreen Calibration Page ............................................................................................... 111
Figure 5-5. Time Zone Change Requirements ......................................................................................... 112
Figure 5-6. Replacing the Particulate Filter............................................................................................... 113
Figure 5-7. Particle Filter on O3Supply Air Dryer ..................................................................................... 115
Figure 5-8. Ozone Cleanser Assembly..................................................................................................... 116
Figure 5-9. Zero Air Scrubber Assembly................................................................................................... 121
Figure 5-10. NO2Converter Assembly...................................................................................................... 123
Figure 5-11. Reaction Cell Assembly........................................................................................................ 125
Figure 5-12. Critical Flow Orifice Assembly.............................................................................................. 126
Figure 5-13. Flow Calibration Menu.......................................................................................................... 131
Figure 5-14. CPU Status Indicator ............................................................................................................ 139
Figure 5-15. Relay PCA Status LEDS Used for Troubleshooting............................................................. 140
Figure 5-16. Location of DC Power Test Points on Relay PCA................................................................ 153
Figure 5-17. Typical Set Up of Status Output Test ................................................................................... 155
Figure 5-18. Pressure / Flow Sensor Assembly........................................................................................ 156
Figure 5-19. Pre-Amplifier Board Layout .................................................................................................. 169
Figure 5-20. Sensor Assembly.................................................................................................................. 171
Figure 5-21. Relay PCA with AC Relay Retainer In Place........................................................................ 173
Figure 5-22. Relay PCA Mounting Screw Locations................................................................................. 173
Figure 6-1. Reaction Cell with PMT Tube and Optical Filter..................................................................... 178
Figure 6-2. Sensitivity Spectrum ............................................................................................................... 179
Figure 6-3. NO2àNO Conversion............................................................................................................ 179
Figure 6-4. Pneumatic Flow during the Auto Zero Cycle .......................................................................... 181
Figure 6-5. Vacuum Manifold, Standard Configuration............................................................................. 185
Figure 6-6. Flow Control Assembly & Critical Flow Orifice ....................................................................... 187
Figure 6-7. Location of Flow Control Assemblies & Critical Flow Orifices................................................ 188
Figure 6-8. Ozone Generator Principle ..................................................................................................... 190
Figure 6-9. Semi-Permeable Membrane Drying Process ......................................................................... 191
Figure 6-10. Sample Dryer........................................................................................................................ 191
Figure 6-11. Electronic Block Diagram ..................................................................................................... 195
Figure 6-12. CPU Board............................................................................................................................ 197
Figure 6-13. Relay PCA Layout (P/N 045230100).................................................................................... 201
Figure 6-14. Relay PCA P/N 045230100 with AC Relay Retainer in Place.............................................. 202
Figure 6-15. Heater Control Loop Block Diagram..................................................................................... 205
Figure 6-16. Thermocouple Configuration Jumper (JP5) Pin-Outs .......................................................... 206
Figure 6-17. Basic PMT Design ................................................................................................................ 207
Figure 6-18. PMT Preamp Block Diagram ................................................................................................ 209

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software xiii
Figure 6-19. Typical Thermo-Electric Cooler ............................................................................................ 210
Figure 6-20. PMT Cooling System Block Diagram ................................................................................... 211
Figure 6-21. Power Distribution Block Diagram ........................................................................................ 213
Figure 6-22. Location of AC power Configuration Jumpers...................................................................... 214
Figure 6-23. Typical Set Up of AC Heater Jumper Set (JP2) ................................................................... 215
Figure 6-24. Typical Jumper Set (JP2) Set Up of Heaters ...................................................................... 216
Figure 6-25. Front Panel and Display Interface Block Diagram................................................................ 217
Figure 6-26. Basic Software Operation..................................................................................................... 218
LIST OF TABLES
Table 1-1. Specifications............................................................................................................................. 15
Table 2-1. Ventilation Clearance................................................................................................................. 19
Table 2-2. Rear Panel Description.............................................................................................................. 22
Table 2-3. Analog Input Pin Assignments................................................................................................... 26
Table 2-4. Analog Output Pin Assignments ................................................................................................ 27
Table 2-5. Status Output Pin Assignments................................................................................................. 30
Table 2-6. Control Input Pin Assignments .................................................................................................. 31
Table 2-7. Zero/Span Valves Operating States (OPT 50A)........................................................................ 49
Table 2-8. Ambient Zero/Pressurized Span Valve Operating States (OPT 50B) ....................................... 50
Table 2-9. IZS Valve Option Operating States (OPT 50G)......................................................................... 51
Table 2-10. Menu Overview ........................................................................................................................ 56
Table 2-11. Utilities Submenu Descriptions ................................................................................................ 62
Table 2-12. List of Variables with Descriptions ........................................................................................... 71
Table 2-13. Analog Output Voltage/Current Range.................................................................................... 75
Table 2-14. Voltage Tolerances.................................................................................................................. 76
Table 2-15. Current Loop Output Check..................................................................................................... 78
Table 2-16. Setup>Instrument Menu .......................................................................................................... 78
Table 2-17. COM1/COM2 Configuration..................................................................................................... 79
Table 2-18. LAN/Ethernet Configuration Properties ................................................................................... 81
Table 3-1. Ethernet Status Indicators ......................................................................................................... 84
Table 3-2. Teledyne API's Hessen Protocol Response Modes .................................................................. 88
Table 3-3. Hessen Status Flags and Default Bit Assignments ................................................................... 89
Table 3-4. Hessen Gas List Definitions....................................................................................................... 90
Table 4-1. AUTO CAL States.................................................................................................................... 100
Table 4-2. Auto Cal Setup Combinations.................................................................................................. 100
Table 4-3. Auto Cal Programming Sequence Execution .......................................................................... 101
Table 4-4. Calibration Data Quality Evaluation ......................................................................................... 102
Table 5-1. Maintenance Schedule ............................................................................................................ 107
Table 5-2. Predictive Uses for Dashboard Functions ............................................................................... 108
Table 5-3. Warning Alerts, Fault Conditions and Possible Causes .......................................................... 133
Table 5-4. Dashboard Functions - Indicated Failures............................................................................... 137
Table 5-5. Analog Outputs as Diagnostic Tools....................................................................................... 138
Table 5-6. Relay PCA Watchdog and Status LED Failure Indications ..................................................... 140
Table 5-7. DC Power Test Point and Wiring Color Codes........................................................................ 152
Table 5-8. DC Power Supply Acceptable Levels ...................................................................................... 153
Table 5-9. Relay PCA Control Devices..................................................................................................... 154
Table 5-10. Control Input Pin Assignments and Corresponding Signal I/O Functions ............................. 155
Table 6-1. List of Interferents .................................................................................................................... 181
Table 6-2. Valve Cycle Phases................................................................................................................ 186
Table 6-3. Gas Flow Controls ................................................................................................................... 188
Table 6-4. Relay PCA Status LED’s ......................................................................................................... 203
Table 6-5. Thermocouple Configuration Jumper (JP5) Pin-Outs.............................................................. 206
Table 6-6. Power Configuration for Standard AC Heaters (JP2).............................................................. 215
Table 6-7. Power Configuration for Optional Heaters (JP6) ..................................................................... 216

xiv Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
Appendix A – MODBUS Registers
Appendix B – Interconnect Wiring Diagram

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 15
1. INTRODUCTION, SPECIFICATIONS, APPROVALS, &
COMPLIANCE
Teledyne API’s Model T200 (also referred to as T200) NO/NO2/NOXAnalyzer uses
chemiluminescence detection (see Principles of Operation, Section 6, this manual),
coupled with state-of-the-art microprocessor technology to provide the sensitivity, stability
and ease of use needed for ambient or dilution CEM monitoring requirements of nitric
oxide (NO), nitrogen dioxide (NO2) and total nitrogen oxides (NOx). Along with providing
high accuracy and dependability, the T200 tracks operational parameters and issues
warnings if they fall outside diagnostic limits, as well as stores easily retrievable data.
Proprietary software allows configurable data acquisition capability that can be triggered
conditionally or periodically, enabling operators to perform predictive diagnostics and
enhanced data analysis by tracking parameter trends. Reports can be downloaded onto a
USB flash drive or via the I/O ports. Operators can also view real-time graphing with one
touch of the interface screen.
SPECIFICATIONS
Table 1-1. Specifications
PARAMETER
SPECIFICATION
Min/Max Range
(Physical Analog Output) Min: 0-50 ppb Full Scale
Max: 0-20,000 ppb Full Scale (selectable, dual ranges supported)
Measurement Units ppb, ppm, µg/m3, mg/m3(selectable)
Zero Noise1< 0.2 ppb (RMS)
Span Noise1< 0.5% of reading (RMS) above 50 ppb
Lower Detectable Limit 20.4 ppb
Zero Drift < 0.5 ppb (at constant temperature and voltage) /24 hours
Span Drift
< 0.5% of Full Scale (at constant temperature and voltage) /24 hours
Lag Time1 20 seconds
Rise/Fall Time1< 60 seconds to 95%
Linearity 1% of full scale
Precision 0.5% of reading above 50 ppb
Sample Flow Rate 500 cc/min ± 10%
AC Power
Rating
110-120 V~, 60 Hz, 3.0 A
220-240 V~, 50/60 Hz, 3.0 A
Typical Power Consumption
100 W
110 W
Analog Output Ranges
10V, 5V, 1V, 0.1V (selectable)
All Ranges with 5% Under/Over Range
Analog Output Resolution
1 part in 4096 of selected full-scale voltage
Recorder Offset
±10%

16 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
PARAMETER
SPECIFICATION
Standard I/O
1 Ethernet: 10/100Base-T
2 RS-232 (300 – 115,200 baud)
2 USB device ports
8 opto-isolated digital status outputs (7 defined, 1 spare)
6 opto-isolated digital control inputs (4 defined, 2 spare)
4 analog outputs
Optional I/O 1 USB com port
1 RS485
8 analog inputs (0-10V, 12-bit)
4 digital alarm outputs
Multidrop RS232
3 4-20mA current outputs
Dimensions H x W x D 7" x 17" x 23.5" (178mm x 432 mm x 597 mm)
Weight Analyzer: 40 lbs (18 kg)
External Pump Pack: 15 lbs (7 kg)
Operating Temperature Range 5 - 40 °C (with US EPA approval)
Humidity Range 0-95% RH non-condensing
Environmental Conditions
Installation Category (Over voltage Category) II Pollution Degree 2
Intended for Indoor Use Only at Altitudes
≤
2000m
1As defined by the US EPA.
2Defined as twice the zero noise level by the US EPA.
All specifications are based on constant conditions.
EPA DESIGNATION
Teledyne API’s Model T200 nitrogen oxides analyzer is officially designated as US EPA
Federal Reference Method (FRM), Designation Number RFNA-1194-099. The official
List of Designated Reference and Equivalent Methods is published in the U.S. Federal
Register – http://www3.epa.gov/ttn/amtic/criteria.html, and specifies the instrument’s settings
and configurations.
SAFETY
IEC/EN 61010-1:2010 (3rd Edition), Safety requirements for electrical equipment for
measurement, control, and laboratory use.
CE:2006/95/EC, Low-Voltage Directive
EMC
IEC/EN 61326-1, Class A Emissions/Industrial Immunity
FCC 47 CFR Part 15B, Class A Emissions
CE:2004/108/EC, Electromagnetic Compatibility Directive

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 17
OTHER CERTIFICATIONS
EU: EN14211 TÜV Rheinland
QAL1 Certified: EN15267
MCerts: Sira MC050068/11

18 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
2. GETTING STARTED
This section addresses unpacking, connecting, and initializing the instrument, getting an
overview of the menu system, and setting up/configuring the functions.
UNPACKING
CAUTION - GENERAL SAFETY HAZARD
To avoid personal injury, always use two persons to lift and
carry the analyzer.
ATTENTION
COULD DAMAGE INSTRUMENT AND VOID WARRANTY
Printed Circuit Assemblies (PCAs) are sensitive to electro-static
discharges too small to be felt by the human nervous system. Failure
to use Electro-Static Discharge (ESD) protection when working with
electronic assemblies will void the instrument warranty. Refer to the
manual, Fundamentals of ESD, PN 04786, which can be downloaded
from our website at http://www.teledyne-api.com.
ATTENTION
COULD DAMAGE INSTRUMENT AND VOID WARRANTY
Do not operate this instrument without first removing dust plugs from
SAMPLE and EXHAUST ports on the rear panel.
Note
Teledyne API recommends that you store shipping containers
and
materials for future use if/when the instrument should be
returned to the factory for repair and/or calibration service. See
Warranty statement in this manual and Return Merchandise
Authorization (RMA) on our Website at http://www.teledyne-
api.com.
Verify that there is no apparent external shipping damage. If damage has occurred, please
advise the shipper first, then Teledyne API.
Included with your instrument is a printed record of the final performance characterization
performed on your instrument at the factory. This record, titled Final Test and Validation
Data Sheet, is an important quality assurance and calibration record and should be placed
in the quality records file for this instrument.