Teledyne T200 User manual

User Manual
Model T200
NO/NO2/NOXAnalyzer
with NumaView™ software
© TELEDYNE API (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CALIFORNIA 92131-1106
USA
Toll-free Phone:
+ 800-324-5190
Phone:
[phone]
Fax:
[phone]
Email:
[e-mail]
Website:
http://www.teledyne-api.com/
Copyright 2019
Teledyne API
083730200A DCN7962
11March 2019

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software i
NOTICE OF COPYRIGHT
© 2019 Teledyne API (TAPI). All rights reserved.
TRADEMARKS
All trademarks, registered trademarks, brand names or product names appearing in
this document are the property of their respective owners and are used herein for
identification purposes only.

ii Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of
avoiding personal injury or instrument damage. Please read these messages
carefully. Each safety message is associated with a safety alert symbol and is placed
throughout this manual; the safety symbols are also located inside the instrument. It
is imperative that you pay close attention to these messages, the descriptions of
which are as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message
for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s)
and/or the instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the
central safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the
manner described in this manual. If you use this instrument in a
manner other than that for which it was intended, unpredictable
behavior could ensue with possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
For Technical Assistance regarding the use and maintenance of this instrument or
any other Teledyne API product, contact Teledyne API’s Technical Support
Department:
Telephone: [phone]
Email: [e-mail]
or access any of the service options on our website at http://www.teledyne-api.com/

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software iii
CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel
dans le but d’éviter des blessures corporelles ou d’endommager les instruments.
Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est
représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux
consignes suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la
consigne complémentaire pour des renseignements
spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument
sans protection ou sans les outils appropriés pourrait entraîner
des dommages aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce
symbole doivent être effectuées uniquement par du personnel
de maintenance qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument
détermine le point central de la mise à la terre sécuritaire de
l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la
manière décrite dans ce manuel. Si vous utilisez cet instrument
d’une autre manière que celle pour laquelle il a été prévu,
l’instrument pourrait se comporter de façon imprévisible et
entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner
des gaz combustibles!

iv Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
WARRANTY
WARRANTY POLICY (02024J)
Teledyne API (TAPI), a business unit of Teledyne Instruments, Inc., provides that:
Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should
equipment failure occur, TAPI assures its customers that prompt service and support
will be available. (For the instrument-specific warranty period, please refer to the
“Limited Warranty” section in the Terms and Conditions of Sale on our website at
the following link: http://www.teledyne-api.com/terms_and_conditions.asp).
COVERAGE
After the warranty period and throughout the equipment lifetime, TAPI stands ready
to provide on-site or in-plant service at reasonable rates similar to those of other
manufacturers in the industry. All maintenance and the first level of field
troubleshooting are to be performed by the customer.
NON-TAPI MANUFACTURED EQUIPMENT
Equipment provided but not manufactured by TAPI is warranted and will be
repaired to the extent and according to the current terms and conditions of the
respective equipment manufacturer’s warranty.
PRODUCT RETURN
All units or components returned to Teledyne API should be properly packed for
handling and returned freight prepaid to the nearest designated Service Center. After
the repair, the equipment will be returned, freight prepaid.
The complete Terms and Conditions of Sale can be reviewed at
http://www.teledyne-api.com/terms_and_conditions.asp
CAUTION – Avoid Warranty Invalidation
Failure to comply with proper anti
-Electro-Static Discharge (ESD)
handling and packing instructions and Return Merchandise
Authorization (RMA) procedures when returning parts for repair or
calibration may void your warranty. For anti
-ESD handling and
packing instructions please refer to
the manual, Fundamentals of
ESD, PN 04786, in its
“Packing Components for Return to Teledyne
API’s Customer Service”
section. The manual can be downloaded
from our website at
http://www.teledyne-api.com. RMA procedures
can also be found on our website
.

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software v
ABOUT THIS MANUAL
This manual is comprised of multiple documents, in PDF format, as listed below.
Part No. Name/Description
083730200 T200 NO/NO2/NOxAnalyzer with NumaView™ software (this
manual)
n/a MODBUS Registers, Appendix A
069110000 T200 Interconnect Diagram, Appendix B
Support manuals, such as electrostatic discharge (ESD) prevention, are available on
the TAPI website http://www.teledyne-api.com.
Note We recommend that all users read this manual in its entirety
before operating the instrument.
CONVENTIONS USED
In addition to the safety symbols as presented in the Safety Messages page, this
manual provides special notices related to the careful and effective use of the
instrument and related, pertinent information.
ATTENTION
COULD DAMAGE INSTRUMENT AND VOID WARRANTY
This special notice provides information to avoid damage
to your instrument and possibly invalidate the warranty.
Important
IMPACT ON READINGS OR DATA
Provides information about that which could either affect
accuracy of instrument readings or cause loss of data.
Note
Provides information pertinent to the proper care,
operation or maintenance of the instrument or its parts.

vi Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
TABLE OF CONTENTS
Safety Messages...................................................................................................................................... ii
Warranty.................................................................................................................................................. iv
Table of Contents.................................................................................................................................... vi
List of Figures.......................................................................................................................................... xi
List of Tables ..........................................................................................................................................xiii
1. INTRODUCTION, SPECIFICATIONS, APPROVALS, & COMPLIANCE ...............................................15
Specifications .................................................................................................................................. 15
EPA Designation .............................................................................................................................16
Safety .............................................................................................................................................. 16
EMC ................................................................................................................................................ 16
Other Certifications ......................................................................................................................... 17
2. GETTING STARTED .............................................................................................................................. 18
Unpacking ....................................................................................................................................... 18
Ventilation Clearance........................................................................................................... 19
Instrument Layout ...........................................................................................................................20
Front Panel........................................................................................................................... 20
Rear Panel ...........................................................................................................................21
Internal Chassis ...................................................................................................................23
Connections and Startup.................................................................................................................25
Electrical Connections .........................................................................................................25
Connecting Power .................................................................................................25
Connecting Analog Inputs (Option) ....................................................................... 26
Connecting Analog Outputs...................................................................................27
Current Loop Analog Outputs (Option 41) Setup ..................................................28
Connecting the Status Outputs (Digital Outputs) .................................................. 29
Connecting the Control Inputs (Digital Inputs).......................................................30
Concentration Alarm Relay (Option 61) ................................................................ 31
Connecting Communications Interfaces................................................................31
Pneumatic Connections ....................................................................................................... 37
Critical Tubing, Pressure, Venting and Exhaust Requirements ............................38
Basic Connections from Calibrator........................................................................ 39
Connections w/Ambient Zero/Ambient Span (Z/S) Valves (OPT 50A) .................40
Connections w/Ambient Zero/Pressurized Span Valves (OPT 50B)..................... 42
Zero Scrubber and Internal Span Source (IZS) (OPT 50G)..................................44
Gas Conditioner Options ....................................................................................... 47
Pneumatic Flow Diagrams ...................................................................................................47
Startup, Functional Checks and Calibration ........................................................................ 52
Startup ...................................................................................................................53
Alerts: Warnings and Other Messages..................................................................54
Functional Checks................................................................................................. 55
Calibration..............................................................................................................55
Menu Overview ...............................................................................................................................56
Home Page ..........................................................................................................................57
Dashboard............................................................................................................................59
Alerts ....................................................................................................................................60
Calibration ............................................................................................................................ 61
Utilities..................................................................................................................................62
Setup.................................................................................................................................... 62
Setup Menu: Features/Functions Configuration ............................................................................ 63
Setup>Data Logging (Data Acquisition System, DAS) ........................................................ 63
Configuring Trigger Types: Periodic...................................................................... 65

083730200A DCN7962 Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software vii
Configuring Trigger Types: Conditional................................................................ 66
Downloading DAS (Data Acquisition System) Data ..............................................66
Setup>Events.......................................................................................................................67
Editing or Deleting Events ..................................................................................... 69
Using Events as Triggers for Data Logging........................................................... 70
Setup>Dashboard ................................................................................................................70
Setup>AutoCal (with Valve Option) ..................................................................................... 71
Setup>Vars ..........................................................................................................................71
Setup>Homescreen ............................................................................................................. 72
Setup>Digital Outputs .......................................................................................................... 73
Setup>Analog Outputs......................................................................................................... 74
Manual Calibration of Voltage Range Analog Outputs..........................................76
Manual Adjustment of Current Range Analog Outputs ......................................... 77
Setup>Instrument.................................................................................................................78
Setup>Comm (Communications)....................................................................................... 79
COM1/COM2....................................................................................................... 79
TCP Port1 ............................................................................................................80
TCP Port2 ............................................................................................................80
TCP Port3 ............................................................................................................80
Network Settings ................................................................................................. 80
Transferring Configuration to Other Instruments ............................................................................82
3. COMMUNICATIONS AND REMOTE OPERATION ............................................................................... 83
Data Terminal/Communication Equipment (DTE DCE).................................................................. 83
Modes, Baud Rate and Serial Communication............................................................................... 83
Serial Communication: RS-232............................................................................................ 84
Serial Communication: RS-485 (Option) ............................................................................. 84
Ethernet........................................................................................................................................... 84
Communications Protocols .............................................................................................................85
MODBUS .............................................................................................................................85
MODBUS Com Port Configuration ........................................................................ 85
Hessen ................................................................................................................................. 87
Hessen Com Port Configuration............................................................................87
Hessen Settings Configuration..............................................................................88
Hessen Gas List Configuration.............................................................................. 90
4. CALIBRATION ........................................................................................................................................ 91
Important Precalibration Information .............................................................................................91
Calibration Requirements .................................................................................................... 91
Zero Air ................................................................................................................................ 92
Calibration (Span) Gas ........................................................................................................92
Span Gas for Multipoint Calibration .....................................................................................93
Physical Range Measurements ........................................................................................... 93
Interferents ........................................................................................................................... 94
NO2Permeation Tubes........................................................................................................ 94
Data Recording Devices ......................................................................................................95
NO2Conversion Efficiency (CE) ..........................................................................................95
Calibration Procedures....................................................................................................................95
Calibration and Check Procedures for Basic Configuration ................................................ 96
Zero Calibration Check and Actual Calibration ..................................................... 97
Span Calibration Check and Actual Calibration ....................................................97
Calibration and Check Procedures with Valve Options Installed......................................... 98
Use of Zero/Span Valve with Remote Contact Closure ........................................98
Automatic Zero/Span Cal/Check (Auto Cal) ...................................................................................99
Calibration Quality Analysis .......................................................................................................... 101
Conversion Efficiency (CE) Check................................................................................................ 102

viii Teledyne API T200 NO/NO2/NOxAnalyzer with NumaView™ Software 083730200A DCN7962
Simplified GPT Data Sheet.................................................................................. 104
EPA Protocol Calibration...............................................................................................................105
5. MAINTENANCE AND SERVICE .......................................................................................................... 106
Maintenance Schedule.................................................................................................................. 106
Predictive Diagnostics................................................................................................................... 108
Operational Health Checks ........................................................................................................... 109
Software/Firmware Updates..........................................................................................................109
Remote Updates ................................................................................................................ 109
Manual Reload/Update Procedures...................................................................................110
Instrument Display Calibration (for earlier instruments).....................................................111
Time Zone Changes...................................................................................................................... 112
Hardware Maintenance Procedures .............................................................................................113
Replacing the Sample Particulate Filter.............................................................................113
Changing the O3Dryer Particulate Filter............................................................................ 114
Changing the Ozone Cleanser Chemical ..........................................................................115
Maintaining the External Sample Pump (Pump Pack)....................................................... 118
Rebuilding the Pump ...........................................................................................118
Replacing the Scrubber .......................................................................................118
Changing the Internal Span Gas Generator Permeation Tube .........................................118
Changing the External Zero Air Scrubber (OPT 86C) .......................................................119
Changing or Cleaning the NO2Converter.......................................................................... 122
Cleaning the Reaction Cell ................................................................................................124
Servicing Critical Flow Orifices .......................................................................................... 126
Checking for Light Leaks .................................................................................................128
Checking for Pneumatic Leaks ........................................................................................129
Simple Vacuum Leak and Pump Check............................................................ 129
Detailed Pressure Leak Check.......................................................................... 129
Performing Flow Checks/Calibrations ............................................................... 130
Service and Troubleshooting ........................................................................................................ 132
Fault Diagnosis with Alerts.................................................................................................133
Fault Diagnosis With Dashboard Functions.......................................................................136
Using the Diagnostic Signal I/O Functions ........................................................................ 137
Using the Analog Output Channels....................................................................................138
Using the Internal Electronic Status LEDs......................................................................... 139
CPU Status Indicator ........................................................................................... 139
Relay PCA Watchdog and Status LEDs.............................................................. 139
Flow Problems ...................................................................................................................141
Sample Flow is Zero or Low................................................................................141
Ozone Flow is Zero or Low..................................................................................143
High Flow.............................................................................................................144
Sample Flow is Zero or Low but Analyzer Reports Correct Flow........................144
Calibration Problems.......................................................................................................... 145
Negative Concentrations ..................................................................................... 145
Absence of Analyzer Response to Sample Gas .................................................146
Unstable Zero and Span...................................................................................... 146
Inability to Span - Deactivated SPAN Button ......................................................147
Inability to Zero - Deactivated ZERO Button ....................................................... 147
Non-Linear Response.......................................................................................... 148
Discrepancy Between Analog Output and Display..............................................149
Discrepancy Between NO and NOX Slopes .......................................................149
Other Performance Problems ............................................................................................ 149
Excessive Noise ..................................................................................................150
Slow Response....................................................................................................150
Auto Zero Warnings.............................................................................................150