TESTO 330 User manual

testo 330 · Flue gas analy
ser
Instruction manual

2
Register your Testo product at www.testo.com/register and receive a
one-year free warranty extension.
The product registration is valid for 30 days after purchase.
For product registration terms and conditions and participating
countries, please go to www.testo.com/register

1 Contents
3
1 Contents
1Contents................................................................................3
2Safety and the environment................................................7
2.1. About this document .......................................................... 7
2.2.Ensure safety ...................................................................... 8
2.3. Product-specific safety instructions ............................... 10
2.4. Protecting the environment............................................. 10
3Specifications.....................................................................11
3.1. Use...................................................................................... 11
3.2. Technical data...................................................................12
3.2.1. Examinations and licenses .................................................................................... 12
3.2.2. Bluetooth®module (option) .................................................................................... 12
3.2.2.1. Bluetooth®-Type: BlueGiga .................................................................... 12
3.2.2.2. Bluetooth®-Type: BlueMod+SR ............................................................. 13
3.2.3. Declaration of Conformity ...................................................................................... 16
3.2.4. Measuring ranges and resolution.......................................................................... 17
3.2.5. Accuracy and response time ................................................................................. 18
3.2.6. Other device data.................................................................................................... 19
4Product description ...........................................................21
4.1. Case 0516 3300 (accessory).......................................... 21
4.1.1. Bottom level view .................................................................................................... 21
4.1.2. Top level view.......................................................................................................... 22
4.2. Case 0516 3301 (accessory).......................................... 23
4.2.1. Bottom level view .................................................................................................... 23
4.2.2. Middle level view ..................................................................................................... 24
4.2.3. Top level view.......................................................................................................... 25
4.3. Measuring instrument ......................................................26
4.3.1. Overview .................................................................................................................. 26
4.3.2. Keypad ..................................................................................................................... 27
4.3.3. Display...................................................................................................................... 28
4.3.4. Device connections................................................................................................. 29
4.3.5. Interfaces ................................................................................................................. 29
4.3.6. Components ............................................................................................................ 30
4.3.7. Carrying strap (0440 1001) .................................................................................... 31

1 Contents
4
4.4. Modular flue gas probe.................................................... 32
5First steps........................................................................... 33
5.1. Commissioning ................................................................. 33
5.2. Getting to know the product............................................ 33
5.2.1. Mains unit / rech. batt. ............................................................................................ 33
5.2.1.1. Changing the rech. batt. ......................................................................... 33
5.2.1.2. Charging the rech. batt. .......................................................................... 34
5.2.1.3. Mains operation ....................................................................................... 34
5.2.2. Connecting probes / sensors ................................................................................. 35
5.2.3. Switching on ............................................................................................................ 36
5.2.4. Calling up a function ............................................................................................... 36
5.2.5. Entering data ........................................................................................................... 37
5.2.6. Show graphic ........................................................................................................... 38
5.2.7. Printing / saving data .............................................................................................. 39
5.2.8. Remembering data (clipboard) .............................................................................. 39
5.2.9. Confirming an error message ................................................................................ 39
5.2.10. Switching off ............................................................................................................ 40
5.3. Address/Location.............................................................. 40
5.4. Protocols............................................................................ 42
5.5. Instrument diagnosis........................................................ 43
6Using the product.............................................................. 45
6.1. Setting preferences.......................................................... 45
6.1.1. Assigning the right function key............................................................................. 45
6.1.2. Device settings ........................................................................................................ 45
6.1.2.1. Measurement view .................................................................................. 45
6.1.2.2. Alarm thresholds...................................................................................... 47
6.1.2.3. Units.......................................................................................................... 47
6.1.2.4. Date / time ................................................................................................ 48
6.1.2.5. Energy management............................................................................... 48
6.1.2.6. Display brightness ................................................................................... 48
6.1.2.7. Choose measurement type .................................................................... 48
6.1.2.8. Printer ....................................................................................................... 49
6.1.2.9. Bluetooth®................................................................................................. 49
6.1.2.10. Language ................................................................................................. 50
6.1.2.11. Country version........................................................................................ 50
6.1.2.12. Password protection................................................................................ 51
6.1.3. Sensor settings........................................................................................................ 51
6.1.3.1. NO2addition............................................................................................. 51
6.1.3.2. O2reference............................................................................................. 52
6.1.3.3.Sensor protection .................................................................................... 52
6.1.3.4. Recalibration / adjustment ...................................................................... 52
6.1.4. Fuels ......................................................................................................................... 53

1 Contents
5
6.1.5. Programs ................................................................................................................. 54
6.2. Measuring .......................................................................... 55
6.2.1. Preparing for measurement ................................................................................... 55
6.2.1.1. Zeroing phases........................................................................................ 55
6.2.1.2. Using the modular flue gas probe ......................................................... 56
6.2.1.3. Configuring the measurement view....................................................... 57
6.2.1.4. Setting location and fuel ......................................................................... 57
6.2.2. Flue gas ................................................................................................................... 57
6.2.3. Draft-Measurement................................................................................................. 60
6.2.4. Micro pressure probe.............................................................................................. 61
6.2.5. CO undiluted............................................................................................................ 61
6.2.6. Smoke No. / HCT .................................................................................................... 62
6.2.7. Differential pressure................................................................................................ 63
6.2.8. Differential temperature.......................................................................................... 64
6.2.9. O2 air........................................................................................................................ 64
6.2.10. Flowrate ................................................................................................................... 65
6.2.11. Oil flow...................................................................................................................... 66
6.2.12. CO ambient.............................................................................................................. 66
6.2.13. CO2 ambient ........................................................................................................... 67
6.2.14. Automatic stokers ................................................................................................... 68
6.2.15. Gas pipe tests ......................................................................................................... 69
6.2.15.1. Leakage rate test..................................................................................... 69
6.2.15.2. Main test................................................................................................... 70
6.2.15.3. Pretest ...................................................................................................... 71
6.2.15.4. Leak detection ......................................................................................... 72
6.3. Transferring data .............................................................. 73
6.3.1. Protocol printer ........................................................................................................ 73
6.3.2. PC / Pocket PC ....................................................................................................... 73
7Maintaining the product ....................................................74
7.1. Cleaning the measuring instrument............................... 74
7.2. Replacing sensors............................................................ 74
7.3. Recalibrating / adjusting sensors ...................................75
7.4. Replacing additional filter ................................................ 75
7.5. Cleaning the modular flue gas probe ............................77
7.6. Replacing the probe module........................................... 77
7.7. Changing the thermocouple............................................ 78
7.8. Condensate container...................................................... 78
7.9. Checking / replacing the particle filter ........................... 79
8Tips and assistance...........................................................80

1 Contents
6
8.1. Questions and answers................................................... 80
8.2. Accessories and spare parts .......................................... 81
8.3. Updating the instrument software.................................. 85

2 Safety and the environment
7
2 Safety and the environment
2.1. About this document
This document describes the products testo 330-1 LL and
testo 330-2 LL with the device setting Country version | USA.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Symbols and writing standards
Representation
Explanation
Warning advice, risk level according to the
signal word:
Warning! Serious physical injury may occur.
Caution! Minor physical injury or damage to
the equipment may occur.
> Apply the specified precautionary
measures.
Information: Basic or further information.
testo 330-1 LL The description only applies for the specified
instrument model testo 330-1 LL or
testo 330-2 LL.
1. ...
2. ...
Action: several steps, the sequence must be
followed.
> ... Action: one step or optional step.
- ... Result of an action.

2 Safety and the environment
8
Representation
Explanation
Menu Elements of equipment, equipment display or
program interface.
[OK] Control keys on equipment or control buttons
in program interface.
... | ... Functions / paths within a menu.
“...” Example entries
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, power supply or feed lines.
> Do not perform contact measurements on uninsulated, live
components.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
> Any further or additional work must only be carried out by
authorized personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Operate the instrument only in closed, dry rooms and protect it
against rain and moisture.
> Temperature data on probes/sensors only refer to the
measuring range of the sensor technology. Do not expose
handles and supply lines to temperatures in excess of 70 °C
(158 °F), if these have not be specially approved for higher
temperatures.
> The testo 330 must be checked before commissioning for any
visible damage. Do not commission the testo 330 if there are
signs of damage on the housing, mains unit or supply lines.
Electrical risk.
> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.

2 Safety and the environment
9
Use distilled water, or alternatively mild solvents such as
isopropanol to clean the flue gas analyzer. If using
isopropanol, please refer to the instruction leaflet for the
product. Isopropanol fumes have a slight narcotic effect,
and typically cause irritation of the eyes and sensitive
mucous membranes. When using it, please ensure that
there is adequate ventilation.
Do not store any objects that have come into contact with
solvents and/or degreasers (e.g. isopropanol) in the case.
Evaporating or leaking solvents and/or degreasers may
cause damage to the instrument and to the sensors.
The use of strong or harsh alcohol or brake cleaner can
result in damage to the instrument.
For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in airplanes
and hospitals, among others. For this reason the following points
must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
cable, external rechargeable batteries, ...).

2 Safety and the environment
10
2.3. Product-specific safety instructions
CAUTION
Acid in the sensors.
May cause chemical burns.
> Do not open the sensors.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
CAUTION
Acid in the sensor filters.
May cause irritation to the skin, eyes or respiratory tract.
> Do not open the sensor filters.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
Skin contact: Remove the injured person’s contaminated
clothing, ensuring self-protection. Rinse affected skin areas
under running water for at least 10 minutes.
Inhalation: Move to fresh air and make sure that breathing is
unrestricted.
Ingestion: Rinse mouth out and spit out liquid. If conscious,
drink 1 glass of water (approx. 200 ml). Do not induce vomiting.
2.4. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
> The button cell used in the instrument contains 1,2-
Dimethoxyethane (CAS 110-71-4). See EC Regulation No.
1907/2006 (REACH) Art. 33.