TESTO 330 User manual

testo 330 · Flue gas analy
ser
Instruction manual

2
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1 Contents
3
1 Contents
1Contents................................................................................3
2Safety and the environment................................................7
2.1. About this document .......................................................... 7
2.2.Ensure safety ...................................................................... 8
2.3. Product-specific safety instructions ............................... 10
2.4. Protecting the environment............................................. 10
3Specifications.....................................................................11
3.1. Use...................................................................................... 11
3.2. Technical data...................................................................12
3.2.1. Examinations and licenses .................................................................................... 12
3.2.2. Bluetooth®module (option) .................................................................................... 12
3.2.2.1. Bluetooth®-Type: BlueGiga .................................................................... 12
3.2.2.2. Bluetooth®-Type: BlueMod+SR ............................................................. 13
3.2.3. Declaration of Conformity ...................................................................................... 16
3.2.4. Measuring ranges and resolution.......................................................................... 17
3.2.5. Accuracy and response time ................................................................................. 18
3.2.6. Other device data.................................................................................................... 19
4Product description ...........................................................21
4.1. Case 0516 3300 (accessory).......................................... 21
4.1.1. Bottom level view .................................................................................................... 21
4.1.2. Top level view.......................................................................................................... 22
4.2. Case 0516 3301 (accessory).......................................... 23
4.2.1. Bottom level view .................................................................................................... 23
4.2.2. Middle level view ..................................................................................................... 24
4.2.3. Top level view.......................................................................................................... 25
4.3. Measuring instrument ......................................................26
4.3.1. Overview .................................................................................................................. 26
4.3.2. Keypad ..................................................................................................................... 27
4.3.3. Display...................................................................................................................... 28
4.3.4. Device connections................................................................................................. 29
4.3.5. Interfaces ................................................................................................................. 29
4.3.6. Components ............................................................................................................ 30
4.3.7. Carrying strap (0440 1001) .................................................................................... 31

1 Contents
4
4.4. Modular flue gas probe.................................................... 32
5First steps........................................................................... 33
5.1. Commissioning ................................................................. 33
5.2. Getting to know the product............................................ 33
5.2.1. Mains unit / rech. batt. ............................................................................................ 33
5.2.1.1. Changing the rech. batt. ......................................................................... 33
5.2.1.2. Charging the rech. batt. .......................................................................... 34
5.2.1.3. Mains operation ....................................................................................... 34
5.2.2. Connecting probes / sensors ................................................................................. 35
5.2.3. Switching on ............................................................................................................ 36
5.2.4. Calling up a function ............................................................................................... 36
5.2.5. Entering data ........................................................................................................... 37
5.2.6. Show graphic ........................................................................................................... 38
5.2.7. Printing / saving data .............................................................................................. 39
5.2.8. Remembering data (clipboard) .............................................................................. 39
5.2.9. Confirming an error message ................................................................................ 39
5.2.10. Switching off ............................................................................................................ 40
5.3. Address/Location.............................................................. 40
5.4. Protocols............................................................................ 42
5.5. Instrument diagnosis........................................................ 43
6Using the product.............................................................. 45
6.1. Setting preferences.......................................................... 45
6.1.1. Assigning the right function key............................................................................. 45
6.1.2. Device settings ........................................................................................................ 45
6.1.2.1. Measurement view .................................................................................. 45
6.1.2.2. Alarm thresholds...................................................................................... 47
6.1.2.3. Units.......................................................................................................... 47
6.1.2.4. Date / time ................................................................................................ 48
6.1.2.5. Energy management............................................................................... 48
6.1.2.6. Display brightness ................................................................................... 48
6.1.2.7. Choose measurement type .................................................................... 48
6.1.2.8. Printer ....................................................................................................... 49
6.1.2.9. Bluetooth®................................................................................................. 49
6.1.2.10. Language ................................................................................................. 50
6.1.2.11. Country version........................................................................................ 50
6.1.2.12. Password protection................................................................................ 51
6.1.3. Sensor settings........................................................................................................ 51
6.1.3.1. NO2addition............................................................................................. 51
6.1.3.2. O2reference............................................................................................. 52
6.1.3.3.Sensor protection .................................................................................... 52
6.1.3.4. Recalibration / adjustment ...................................................................... 52
6.1.4. Fuels ......................................................................................................................... 53

1 Contents
5
6.1.5. Programs ................................................................................................................. 54
6.2. Measuring .......................................................................... 55
6.2.1. Preparing for measurement ................................................................................... 55
6.2.1.1. Zeroing phases........................................................................................ 55
6.2.1.2. Using the modular flue gas probe ......................................................... 56
6.2.1.3. Configuring the measurement view....................................................... 57
6.2.1.4. Setting location and fuel ......................................................................... 57
6.2.2. Flue gas ................................................................................................................... 57
6.2.3. Draft-Measurement................................................................................................. 60
6.2.4. Micro pressure probe.............................................................................................. 61
6.2.5. CO undiluted............................................................................................................ 61
6.2.6. Smoke No. / HCT .................................................................................................... 62
6.2.7. Differential pressure................................................................................................ 63
6.2.8. Differential temperature.......................................................................................... 64
6.2.9. O2 air........................................................................................................................ 64
6.2.10. Flowrate ................................................................................................................... 65
6.2.11. Oil flow...................................................................................................................... 66
6.2.12. CO ambient.............................................................................................................. 66
6.2.13. CO2 ambient ........................................................................................................... 67
6.2.14. Automatic stokers ................................................................................................... 68
6.2.15. Gas pipe tests ......................................................................................................... 69
6.2.15.1. Leakage rate test..................................................................................... 69
6.2.15.2. Main test................................................................................................... 70
6.2.15.3. Pretest ...................................................................................................... 71
6.2.15.4. Leak detection ......................................................................................... 72
6.3. Transferring data .............................................................. 73
6.3.1. Protocol printer ........................................................................................................ 73
6.3.2. PC / Pocket PC ....................................................................................................... 73
7Maintaining the product ....................................................74
7.1. Cleaning the measuring instrument............................... 74
7.2. Replacing sensors............................................................ 74
7.3. Recalibrating / adjusting sensors ...................................75
7.4. Replacing additional filter ................................................ 75
7.5. Cleaning the modular flue gas probe ............................77
7.6. Replacing the probe module........................................... 77
7.7. Changing the thermocouple............................................ 78
7.8. Condensate container...................................................... 78
7.9. Checking / replacing the particle filter ........................... 79
8Tips and assistance...........................................................80

1 Contents
6
8.1. Questions and answers................................................... 80
8.2. Accessories and spare parts .......................................... 81
8.3. Updating the instrument software.................................. 85

2 Safety and the environment
7
2 Safety and the environment
2.1. About this document
This document describes the products testo 330-1 LL and
testo 330-2 LL with the device setting Country version | USA.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Symbols and writing standards
Representation
Explanation
Warning advice, risk level according to the
signal word:
Warning! Serious physical injury may occur.
Caution! Minor physical injury or damage to
the equipment may occur.
> Apply the specified precautionary
measures.
Information: Basic or further information.
testo 330-1 LL The description only applies for the specified
instrument model testo 330-1 LL or
testo 330-2 LL.
1. ...
2. ...
Action: several steps, the sequence must be
followed.
> ... Action: one step or optional step.
- ... Result of an action.

2 Safety and the environment
8
Representation
Explanation
Menu Elements of equipment, equipment display or
program interface.
[OK] Control keys on equipment or control buttons
in program interface.
... | ... Functions / paths within a menu.
“...” Example entries
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, power supply or feed lines.
> Do not perform contact measurements on uninsulated, live
components.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
> Any further or additional work must only be carried out by
authorized personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Operate the instrument only in closed, dry rooms and protect it
against rain and moisture.
> Temperature data on probes/sensors only refer to the
measuring range of the sensor technology. Do not expose
handles and supply lines to temperatures in excess of 70 °C
(158 °F), if these have not be specially approved for higher
temperatures.
> The testo 330 must be checked before commissioning for any
visible damage. Do not commission the testo 330 if there are
signs of damage on the housing, mains unit or supply lines.
Electrical risk.
> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.

2 Safety and the environment
9
Use distilled water, or alternatively mild solvents such as
isopropanol to clean the flue gas analyzer. If using
isopropanol, please refer to the instruction leaflet for the
product. Isopropanol fumes have a slight narcotic effect,
and typically cause irritation of the eyes and sensitive
mucous membranes. When using it, please ensure that
there is adequate ventilation.
Do not store any objects that have come into contact with
solvents and/or degreasers (e.g. isopropanol) in the case.
Evaporating or leaking solvents and/or degreasers may
cause damage to the instrument and to the sensors.
The use of strong or harsh alcohol or brake cleaner can
result in damage to the instrument.
For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in airplanes
and hospitals, among others. For this reason the following points
must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
cable, external rechargeable batteries, ...).

2 Safety and the environment
10
2.3. Product-specific safety instructions
CAUTION
Acid in the sensors.
May cause chemical burns.
> Do not open the sensors.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
CAUTION
Acid in the sensor filters.
May cause irritation to the skin, eyes or respiratory tract.
> Do not open the sensor filters.
Eye contact: Rinse the affected eye thoroughly under running
water for 10 minutes, keeping the eyelids wide open and
protecting the unaffected eye. Remove contact lenses
wherever possible.
Skin contact: Remove the injured person’s contaminated
clothing, ensuring self-protection. Rinse affected skin areas
under running water for at least 10 minutes.
Inhalation: Move to fresh air and make sure that breathing is
unrestricted.
Ingestion: Rinse mouth out and spit out liquid. If conscious,
drink 1 glass of water (approx. 200 ml). Do not induce vomiting.
2.4. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
> The button cell used in the instrument contains 1,2-
Dimethoxyethane (CAS 110-71-4). See EC Regulation No.
1907/2006 (REACH) Art. 33.

3 Specifications
11
3 Specifications
3.1. Use
The testo 330 is a handheld measuring instrument for the
professional flue gas analysis of furnace systems:
• Small furnaces (burning oil, gas, wood, coal)
The solid fuel measurement adapter (0600 9765) is
required for measurements on solid fuel systems. The
adapter protects the measuring instrument from harmful
substances (dust, organic compounds, etc.).
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the testo 330 and checked
for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 330:
• Regulating the O2-, CO- and CO2-, NO-, NOx- data in furnace
systems for the purpose of ensuring optimal operation.
• Draft measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimizing the flow and return temperatures of
heating systems.
• CO and CO2 environment measurement.
• Detection of CH5 (methane) and C3H8 (propane).
• The testo 330 can be used for measurements on CHP stations
in accordance with the first German Federal Immission Control
Ordinance (BImschV).
• In principal, the CO sensor can also be used for
measurements on CHP stations. If you should carry out
more than 50 measurements on CHP stations per year,
please contact your nearest testo service centre or send the
testo 330 for checking to testo Service.
A worn NOx filter of the CO sensor can be ordered as a
spare part (order no. 0554 4150) and replaced.
Testo guarantees the functionality of its products
when used in accordance with their intended
purpose. This guarantee does not apply to features
of Testo products in combination with unauthorised
third-party products. Competitor products are not

3 Specifications
12
authorised by Testo.
As is common practice, Testo generally excludes
support, warranty or guarantee claims relating to
functionality that has not been guaranteed by Testo
as part of the product offered. Claims shall also be
excluded in the event of improper use or handling
of the products, e.g. in combination with
unauthorised third-party products.
testo 330 must not be used:
• as a safety (alarm) instrument
testo 330 with Bluetooth®option:
The use of the wireless module is subject to the
regulations and stipulations of the respective country of
use, and the module may only be used in countries for
which a country certification has been
granted. The user
and every owner has the obligation to adhere to these
regulations and prerequisites for use, and
acknowledges that the re-sale, export, import etc. in
particular in countries without wireless permits, is his
responsibility.
3.2. Technical data
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2014/30/EC.
3.2.2. Bluetooth®module (option)
3.2.2.1. Bluetooth®-Type: BlueGiga
valid to serial number 2670692
• Bluetooth®type: BlueGiga WT 11 / WT 11i-A (from
October 2013)
• Bluetooth®product note: WT 11
• Bluetooth®identification: B017401 (WT 11) /
B017633 (WT11i-A)
• Bluetooth®company: 10274

3 Specifications
13
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cypres (CY).
EFTA countries
Iceland, Liechtenstein, Norway and Switzerland.
Other countries
USA, Canada, Turkey, Colombia, El Salvador, Ukraine, Venezuela,
Ecuador, Australia, New Zealand, Bolivia, Dominican Republic,
Peru, Chile, Cuba, Costa Rica, Nicaragua, Korea
Information of the FCC (Federal Communications
Commission)
This device fulfils part 15 of the FCC-guidelines. Commissioning is
subject to the two following conditions: (1) This device must not
generate any dangerous interferences and (2) this device must be
able to receive interferences, even if these could have undesired
effect on the operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo SE & Co KGaA, the right of the user to
use this device will become null and void.
3.2.2.2. Bluetooth®-Type: BlueMod+SR

3 Specifications
14
Country
Comments
Canada
Contains FCC ID: 4957A-MSR
Product IC ID: 6127B-2016T330
IC Warnings
USA
Contains FCC ID: RFRMS
FCC ID: WAF-2016T330
FCC Warnings
Europa + EFTA
(Länderliste
einfügen)
EU countries:
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE),
Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV),
Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria
(AT), Poland (PL), Portugal (PT), Romania (RO), Sweden (SE), Slovakia
(SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United
Kingdom (GB), Republic of Cyprus (CY).
EFTA countries:
Iceland, Liechtenstein, Norway, Switzerland
Japan
Japan Information
Bluetooth SIG List
TÜV
TÜV by RgG 310
TÜV approved:
EN50379-1, -2, -3 / VDI4206-1
IC Warnings
This instrument complies with Part 15B of the FCC Rules and
Industry Canada RSS-210 (revision 8). Commissioning is subject to
the following two conditions:

3 Specifications
15
(1) This instrument must not cause any harmful interference and
(2) this instrument must be able to cope with interference, even if
this has undesirable effects on operation.
Cet appareil satisfait à la partie 15B des directives FCC et au standard Industrie Canada RSS-210 (révision 8).
Sa mise en service est soumise aux deux conditions suivantes :
(1) cet appareil ne doit causer aucune interférence dangereuse et
(2) cet appareil doit supporter toute interférence, y compris des interférences qui provoquerait des
opérations indésirables.
FCC Warnings
Information from the FCC (Federal Communications Commission)
For your own safety
Shielded cables should be used for a composite interface. This is to ensure continued protection against
radio frequency interference.
FCC warning statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can
be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Caution
Changes or modifications not expressly approved by the party responsible for compliance could void the
user's authority to operate the equipment. Shielded interface cable must be used in order to comply with
the emission limits.
Warning
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received,including interference that may cause undesired
operation.
Japan Information
当該機器には電波法に基づく、技術基準適合証明等を受けた特定無線設備を装着している。

3 Specifications
16
3.2.3. Declaration of Conformity
You can find the EU declaration of conformity on the Testo
homepage www.testo.com under the product-specific downloads.

3 Specifications
17
3.2.4. Measuring ranges and resolution
Parameter Measuring range Resolution
O
2
0...21 Vol.%
0.1 vol.%
CO 0...4000 ppm 1 ppm
CO, H2-comp.1 0...8000 ppm 1 ppm
COlow 0...500 ppm 0.1 ppm
CO amb
through flue gas
probe
0...2000 ppm 1 ppm
CO amb with
probe 0632 3331
0...500 ppm 1 ppm
NO 0...3000 ppm 1 ppm
NOlow
0...300 ppm
0,1 ppm
Draft -9.99...40 hPa 0.01 hPa)
ΔP 0...300 hPa 0.1 hPa)
Temperature -40...1200 °C 0.1 °C (-40.0...999.9 °C)
1 °C (remainder)
Efficiency net 0...120 % 0.1 %
Flue gas loss 0...99.9 % 0.1 %
CO2a with probe
0632 1240
0...1 vol.
0...10000 ppm
-
Gas leak testing
with probe
0632 3330
0...10000 ppm
CH5 / C3H8
-
1above the sensor protection threshold: Resolution 1 ppm (up to max.
30,000 ppm)

3 Specifications
18
3.2.5. Accuracy and response time
Parameter Accuracy Response
time
O2±0.2 vol.% < 20 s (t90)
CO ±20 ppm (0...400 ppm)
±5 % of mv (401...2000 ppm)
±10 % of mv (2001...4000 ppm)
< 60 s (t90)
CO, H2-comp. ±10 ppm or ±10 % of mv2
(0...200 ppm)
±20 ppm or ±5 % of mv2
(201...2000 ppm)
±10 % of mv (2001...8000 ppm)
< 60 s (t90)
COlow ±2 ppm (0…39.9 ppm)
±5 % of mv (remainder)
< 40 s (t90)
CO amb through
flue gas probe
±10 ppm (0...100 ppm)
±10 % of mv (101….2000 ppm)
< 35 s (t90)
CO amb with
0632 3331
±5 ppm (0...100 ppm)3
±5 % of mv ( >101 ppm)
approx. 35 s
(t90)
NO ±2 ppm (0...39.9 ppm)
±5 % of mv (40….2000 ppm)
±10 % of mv (2001...3000 ppm)
< 30 s (t90)
NOlow ±2 ppm (0…39,9 ppm) ±5% of
mv (rest of range)
< 30s (t90)
Draft4±0.02 ppm or ±5 % of mv2
(-0.50...0.60 hPa)
± 0.03 hPa (0.61...3.00 hPa)
±1.5 % of mv (3.01...40.00 hPa)
-
ΔP ± 0.5 hPa (0.0...50.0 hPa)
±1 % of mv (50.1...100.0 hPa)
±1.5 % of mv (rest of range)
-
2higher data is valid
3at 10...30 °C, outside this range additionally ±0.2 % of mv / °C
4with fine draft measurement option: Measuring range 0...100,0 Pa,
resolution 0.1 Pa

3 Specifications
19
Parameter Accuracy Response
time
Temperature ± 0.5 °C (0.0...100.0 °C)
±0.5 % of mv (rest of range)
probe
dependent
Efficiency net - -
Flue gas loss - -
CO2a, through
0632 1240
±75 ppm + 3 % of mv
(0...5000 ppm)
±150 ppm + 5 % of mv
(5001...10000 ppm)
approx. 35 s
(t90)
Gas leak testing
with 0632 3330
- < 2 s (t90)
3.2.6. Other device data
Flue gas analyzer
Characteristic
Data
Storage / and
transport
temperature
-20...50 °C
Operating
temperature
-5...45 °C
Ambient humidity 0…90 % rH, not condensing
Power supply Rech. batt: 3.7 V / 2.6 Ah
Mains unit: 6 V/1.2 A
Protection class IP40
Weight 600 g (without rech. batt.)
Dimensions 270 x 90 x 65 mm
Memory
500,000 meas. views
Display Graphic color display, 240 x 320 pixels
Flue gas
overpressure
max. 50 mbar
Negative pressure max. 80 mbar
Gas leak testing
probe
visual indication (LED)
audible indication by buzzer

3 Specifications
20
Characteristic Data
Storage
temperature rech.
batt.
±0...35 °C
Rech. batt. charge
time
approx. 5-6 h
Rech. batt.
operation time
6 h (pump on, 20 °C ambient temperature)
Bluetooth
®
(option)
Range < 10 m
Warranty Measuring instrument: 48 months
LL-sensors O2, CO: 48 months
NO low sensor: 12 months
Other sensors: 24 months
Flue gas probe: 48 months
Thermocouple: 12 months
Rech. batt: 12 months
Further warranty terms: see website
www.testo.com/warranty